Water heater venting assembly
10088156 ยท 2018-10-02
Inventors
Cpc classification
F24H1/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2213/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2211/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2213/203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23J13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a preferred embodiment, there is provided a water heater venting assembly for directing a combustion air and a flue gas between an outdoor atmosphere and a water heater, and which includes a generally hollow housing defining a combustion air aperture, a flue gas exhaust conduit disposed in the housing, and an adjustable inlet duct coupling assembly having a retention member for placement in the housing proximal to the aperture, a gasket for placement around an outer periphery of the aperture and a combustion air supply member. The retention member is for retaining the supply member in fluid sealing engagement with the gasket to effect fluid communication between the aperture and the supply member, and is sized to permit slidable movement of the supply member relative to the gasket.
Claims
1. A water heater venting assembly for directing a flue gas and a combustion air between a water heater and an outdoor atmosphere, the water heater having an upper heater portion, a flue gas outlet duct and a combustion air inlet duct, wherein each said duct extends generally upwardly from the upper heater portion at a lateral distance from the other duct, and wherein the venting assembly comprises a generally hollow housing, a flue gas exhaust conduit at least partially disposed in the housing, and an adjustable inlet duct coupling assembly movably coupled to the housing, wherein: the flue gas exhaust conduit comprises a generally vertically oriented lower conduit portion and an upper conduit portion in fluid communication with the lower conduit portion, the lower conduit portion being sized for fitted engagement with the flue gas outlet duct in fluid communication therewith to effect directing of the flue gas from the water heater towards the upper conduit portion; the housing comprises a body portion defining a downwardly open combustion air aperture, a downwardly open flue gas aperture, a laterally or upwardly open fluid exchange aperture and a generally hollow interior in fluid communication with each said aperture, the flue gas aperture being sized to receive the lower conduit portion therethrough in an assembled arrangement, whereby the exhaust conduit is at least partially disposed in the hollow interior with the upper conduit portion positioned proximal to the fluid exchange aperture; and the coupling assembly comprises a retention member, a resiliently deformable gasket for placement on the body portion around an outer periphery of the combustion air aperture, and an axially open tubular member comprising an upper tubular portion and a lower tubular portion in fluid communication with the upper tubular portion, the lower tubular portion being sized for fitted engagement with the combustion air inlet duct in fluid communication therewith, wherein in the assembled arrangement, the retention member is for placement in the hollow interior in at least partial abutting contact with an inner periphery of the combustion air aperture to movably hold the upper tubular portion in seated fluid sealing engagement against bias of the gasket around the outer periphery, thereby fluidically coupling the tubular member and the combustion air aperture, and wherein the retention member is sized to permit slidable movement of the upper tubular portion relative to the gasket about the combustion air aperture to thereby allow the engagement between the lower tubular portion and the inlet duct at the lateral distance from the outlet duct; and wherein the fluid exchange aperture is sized to fluidically couple to a combustion air supply pipe extending towards the outdoor atmosphere, and the upper conduit portion is sized to fluidically couple to a flue gas venting pipe disposed in the supply pipe.
2. The venting assembly of claim 1, wherein the body portion comprises an upper wall, a lower wall defining the combustion air aperture and the flue gas aperture, and a sidewall having opposed forward and rear sidewall portions, the forward sidewall portion defining the fluid exchange aperture, and wherein the upper conduit portion extends substantially normal from the lower conduit portion towards the fluid exchange aperture to define an exhaust bore in substantial coaxial alignment with the fluid exchange aperture in the assembled arrangement, the exhaust bore being smaller than the fluid exchange aperture.
3. The venting assembly of claim 2, wherein the rear sidewall portion defines a further fluid exchange aperture opposed to the fluid exchange aperture, and the housing further comprises an aperture cover sized for fluidically sealing the fluid exchange aperture or the further fluid exchange aperture, and wherein in the assembled arrangement, the upper conduit portion extends towards one of the fluid exchange aperture and the further fluid exchange aperture, and the aperture cover fluidically seals other one of the fluid exchange aperture and the further fluid exchange aperture.
4. The venting assembly of claim 3, wherein the upper conduit portion further defines a flue gas test port opposed to the exhaust bore, the flue gas test port being selectively movable between an open position and a closed position, wherein in the assembled arrangement, the test port is for positioning in the hollow interior proximal to the fluid exchange aperture when the upper conduit portion extends towards the further fluid exchange aperture, and the test port is for positioning in the hollow interior proximal to the further fluid exchange aperture when the upper conduit portion extends towards the fluid exchange aperture.
5. The venting assembly of claim 2, wherein the forward and rear sidewall portions cooperatively define a generally vertical inner engagement chamber above the flue gas aperture, the inner engagement chamber being shaped for at least partially receiving the lower conduit portion in complementary nested engagement therewith.
6. The venting assembly of claim 1, wherein the retention member comprises an outer rim, a first inner engagement hub, and two or more first support spokes each extending inwardly from the outer rim to the first inner engagement hub, the outer rim being larger than the combustion air aperture to substantially prevent passage of the retention member therethrough, and wherein the upper tubular portion comprises a second inner engagement hub and two or more second support spokes each extending inwardly from an inner surface of the upper tubular portion to the second inner engagement hub, wherein one or both of the first and second inner engagement hubs extend through the combustion air aperture to removably engage the other said engagement hub.
7. The venting assembly of claim 6, wherein the first inner engagement hub comprises a receiver ring oriented substantially coplanar with the outer rim, and the second inner engagement hub comprises an elongated insertion member sized to be removably received in the receiver ring, wherein in the assembled arrangement, the elongated insertion member extends upwardly through the combustion air aperture for complementary mated engagement in the receiver ring.
8. The venting assembly of claim 1, wherein the housing further comprises one or more stop projections extending downwardly around the outer periphery of the combustion air aperture in substantially abutting contact with a peripheral edge of the gasket, and wherein the upper tubular portion comprises an enlarged diameter portion provided with a contact rim defining an upper air intake bore, wherein the upper air intake bore is larger than the combustion air aperture, and the stop projection is shaped for confining the slidable movement of the contact rim relative to the gasket to reduce or substantially prevent a loss of fluid sealing contact therebetween.
9. The venting assembly of claim 1, wherein the body portion comprises plastic forward and rear shell casings shaped for complementary engagement therebetween to cooperatively form the body portion.
10. A water heater venting assembly for directing a flue gas and a combustion air between a water heater and an outdoor atmosphere, the water heater having an upper heater portion, a flue gas outlet duct and a combustion air inlet duct, wherein each said duct extends generally upwardly from the upper heater portion at a lateral distance from the other duct, and wherein the venting assembly comprises a generally hollow housing, a flue gas exhaust conduit at least partially disposed in the housing, and an adjustable inlet duct coupling assembly movably coupled to the housing, wherein: the flue gas exhaust conduit comprises a generally vertically oriented lower conduit portion and an upper conduit portion in fluid communication with the lower conduit portion, the lower conduit portion being shaped for fluid communication with the flue gas outlet duct to effect directing of the flue gas from the water heater towards the upper conduit portion; the housing comprises a body portion defining a downwardly open combustion air aperture, a downwardly open flue gas aperture, a laterally open fluid exchange aperture and a generally hollow interior in fluid communication with each said aperture, the flue gas aperture being sized to receive the lower conduit portion therethrough in an assembled arrangement, whereby the exhaust conduit is at least partially disposed in the hollow interior with the upper conduit portion positioned proximal to the fluid exchange aperture; and the coupling assembly comprises a retention member, a resiliently deformable gasket for placement on the body portion around an outer periphery of the combustion air aperture, and an axially open tubular member comprising an upper tubular portion and a lower tubular portion in fluid communication with the upper tubular portion, the lower tubular portion being shaped for fluid communication with the combustion air inlet duct, wherein the retention member comprises an outer rim, a receiver ring, and two or more first support spokes each extending inwardly from the outer rim to the receiver ring, and wherein the upper tubular portion comprises an inner elongated cylindrical member sized to be removably received in the receiver ring and two or more second support spokes each extending inwardly from an inner surface of the upper tubular portion to the elongated cylindrical member; wherein in the assembled arrangement, the retention member is for placement in the hollow interior with the outer rim in at least partial abutting contact with an inner periphery of the combustion air aperture and the elongated cylindrical member removably received in the receiver ring, thereby movably holding the upper tubular portion in seated fluid sealing engagement against bias of the gasket around the outer periphery to fluidically couple the tubular member and the combustion air aperture, and wherein the outer rim is sized to permit slidable movement of the upper tubular portion relative to the gasket about the combustion air aperture to thereby allow the fluid communication between the lower tubular portion and the inlet duct at the lateral distance from the outlet duct, and wherein the fluid exchange aperture is sized to fluidically couple to a combustion air supply pipe extending towards the outdoor atmosphere, and the upper conduit portion is sized to fluidically couple to a flue gas venting pipe disposed in the supply pipe.
11. The venting assembly of claim 10, wherein the body portion comprises an upper wall, a lower wall defining the combustion air aperture and the flue gas aperture, and a sidewall having opposed forward and rear sidewall portions, the forward sidewall portion defining the fluid exchange aperture, and wherein the upper conduit portion extends substantially normal from the lower conduit portion towards the fluid exchange aperture to define an exhaust bore in substantial coaxial alignment with the fluid exchange aperture in the assembled arrangement, the exhaust bore being smaller than the fluid exchange aperture.
12. The venting assembly of claim 11, wherein the rear sidewall portion defines a further fluid exchange aperture opposed to the fluid exchange aperture, and the housing further comprises an aperture cover sized for fluidically sealing the fluid exchange aperture or the further fluid exchange aperture, and wherein in the assembled arrangement, the upper conduit portion extends towards one of the fluid exchange aperture and the further fluid exchange aperture, and the aperture cover fluidically seals other one of the fluid exchange aperture and the further fluid exchange aperture.
13. The venting assembly of claim 12, wherein the upper conduit portion further defines a flue gas test port opposed to the exhaust bore, the flue gas test port being selectively movable between an open position and a closed position, wherein in the assembled arrangement, the test port is for positioning in the hollow interior proximal to the fluid exchange aperture when the upper conduit portion extends towards the further fluid exchange aperture, and the test port is for positioning in the hollow interior proximal to the further fluid exchange aperture when the upper conduit portion extends towards the fluid exchange aperture.
14. The venting assembly of claim 11, wherein the forward and rear sidewall portions cooperatively define a generally vertical inner engagement chamber above the flue gas aperture, the inner engagement chamber being shaped for at least partially receiving the lower conduit portion in complementary nested engagement therewith.
15. The venting assembly of claim 10, wherein the receiver ring is oriented substantially coplanar with the outer rim, and wherein in the assembled arrangement, the elongated cylindrical member extends upwardly through the combustion air aperture for complementary mated engagement in the receiver ring.
16. The venting assembly of claim 10, wherein the housing further comprises one or more stop projections extending downwardly around the outer periphery of the combustion air aperture in substantially abutting contact with a peripheral edge of the gasket, and wherein the upper tubular portion comprises an enlarged diameter portion provided with a contact rim defining an upper air intake bore, wherein the upper air intake bore is larger than the combustion air aperture, and the stop projection is shaped for confining the slidable movement of the contact rim relative to the gasket to reduce or substantially prevent a loss of fluid sealing contact therebetween.
17. The venting assembly of claim 10, wherein the body portion comprises plastic forward and rear shell casings shaped for complementary engagement therebetween to cooperatively form the body portion.
18. A fluid joint assembly for fluidically coupling a first fluid duct and a second fluid duct to a coaxial fluid pipe assembly having a first fluid pipe and a second fluid pipe disposed in the first fluid pipe in a generally coaxial orientation therewith, the fluid joint assembly being configured to fluidically couple the first fluid duct to the first fluid pipe, and the second fluid duct to the second fluid pipe, wherein the first fluid duct is located at a lateral distance from the second fluid duct, and wherein the fluid joint assembly comprises a generally hollow housing, a connecting conduit at least partially disposed in the housing, and an adjustable duct coupling assembly movably coupled to the housing, wherein: the connecting conduit comprises a first conduit portion and a second conduit portion in fluid communication with the first conduit portion, the second conduit portion being shaped for fluid communication with the second fluid duct; the housing comprises a body portion defining a first duct coupling aperture, a second duct coupling aperture lateral spaced from the first duct coupling aperture, a coaxial pipe coupling aperture and a generally hollow interior in fluid communication with each said aperture, the second duct coupling aperture being sized to receive the second conduit portion therethrough in an assembled arrangement, whereby the connecting conduit is at least partially disposed in the hollow interior with the first conduit portion positioned proximal to the coaxial pipe coupling aperture; and the coupling assembly comprises a retention member, a resiliently deformable gasket for placement on the body portion around an outer periphery of the first duct coupling aperture, and an axially open tubular member comprising a first tubular portion and a second tubular portion in fluid communication with the first tubular portion, the first tubular portion being shaped for fluid communication with the first fluid duct, wherein in the assembled arrangement, the retention member is for placement in the hollow interior in at least partial abutting contact with an inner periphery of the first duct coupling aperture to movably hold the second tubular portion in seated fluid sealing engagement against bias of the gasket around the outer periphery, thereby fluidically coupling the tubular member and the first duct coupling aperture, and wherein the retention member is sized to permit slidable movement of the second tubular portion relative to the gasket about the first duct coupling aperture to thereby allow the fluid communication between the first tubular portion and the first fluid duct at the lateral distance from the second fluid duct; and wherein the coaxial pipe coupling aperture is sized to fluidically couple to the first fluid pipe, and the first conduit portion is sized to fluidically couple to the second fluid pipe.
19. The joint assembly of claim 18, wherein the body portion comprises a first wall defining the first duct coupling aperture and the second duct coupling aperture, a second wall generally opposed to the first wall, and a sidewall coupled to the first wall and the second wall, the sidewall having opposed first and second sidewall portions, wherein the first sidewall portion defines the coaxial pipe coupling aperture, and the first conduit portion extends substantially normal from the second conduit portion towards the coaxial pipe coupling aperture to define an exhaust bore in substantial coaxial alignment with the coaxial pipe coupling aperture in the assembled arrangement, the exhaust bore being smaller than the coaxial pipe coupling aperture.
20. The joint assembly of claim 19, wherein the second sidewall portion defines a further coaxial pipe coupling aperture opposed to the coaxial pipe coupling aperture, and the housing further comprises an aperture cover sized for fluidically sealing the coaxial pipe coupling aperture or the further coaxial pipe coupling aperture, and wherein in the assembled arrangement, the first conduit portion extends towards one of the coaxial pipe coupling aperture and the further coaxial pipe coupling aperture, and the aperture cover fluidically seals other one of the coaxial pipe coupling aperture and the further coaxial pipe coupling aperture.
21. The joint assembly of claim 20, wherein the first conduit portion further defines a flue gas test port opposed to the exhaust bore, the flue gas test port being selectively movable between an open position and a closed position, wherein in the assembled arrangement, the test port is for positioning in the hollow interior proximal to the coaxial pipe coupling aperture when the first conduit portion extends towards the further coaxial pipe coupling aperture, and the test port is for positioning in the hollow interior proximal to the further coaxial pipe coupling aperture when the first conduit portion extends towards the coaxial pipe coupling aperture.
22. The joint assembly of claim 19, wherein the first and second sidewall portions cooperatively define an inner engagement chamber extending inwardly from the flue gas aperture towards the coaxial pipe coupling aperture or the further coaxial pipe coupling aperture, the inner engagement chamber being shaped for at least partially receiving the second conduit portion in complementary nested engagement therewith.
23. The joint assembly of claim 18, wherein the retention member comprises an outer rim, a first inner engagement hub, and two or more first support spokes each extending inwardly from the outer rim to the first inner engagement hub, the outer rim being larger than the first duct coupling aperture to substantially prevent passage of the retention member therethrough, and wherein the second tubular portion comprises a second inner engagement hub and two or more second support spokes each extending inwardly from an inner surface of the second tubular portion to the second inner engagement hub, wherein one or both of the first and second inner engagement hubs extend through the first duct coupling aperture to removably engage the other said engagement hub.
24. The joint assembly of claim 23, wherein the first inner engagement hub comprises a receiver ring oriented substantially coplanar with the outer rim, and the second inner engagement hub comprises an elongated insertion member sized to be removably received in the receiver ring, wherein in the assembled arrangement, the elongated insertion member extends through the first duct coupling aperture for complementary mated engagement in the receiver ring.
25. The joint assembly of claim 18, wherein the housing further comprises one or more stop flanges located around the outer periphery of the first duct coupling aperture in substantially abutting contact with a peripheral edge of the gasket, and wherein the second tubular portion comprises an enlarged diameter portion provided with a contact rim defining an air intake bore, wherein the air intake bore is larger than the first duct coupling aperture, and the stop flange is shaped for confining the slidable movement of the contact rim relative to the gasket to reduce or substantially prevent a loss of fluid sealing contact therebetween.
26. The joint assembly of claim 18, wherein the body portion comprises first and second plastic shell casings shaped for complementary engagement therebetween to cooperatively form the body portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference may now be had to the following detailed description taken together with the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) Reference is made to
(14) The assembly housing 100 includes opposed lateral housing shell casings 120, 140 shaped to combine together to cooperatively form a clamshell body portion, as more clearly shown in
(15) The other shell casing 140 is identical to the shell casing 120, with the exception that the former forms a mirrored image of the latter, and includes all components (including an associated gas exchange aperture cover or cap) described above in respect of the casing 120 in mirrored positions with substantially identical dimensions.
(16) The respective lower casing walls 126, 142 of the casings 120, 140 define respective half circle openings 129, 143 which when combined cooperatively define a downwardly open combustion air aperture 130 as seen in
(17) Reference is made to
(18) The movable inlet duct coupling assembly 300 includes a retention member 320, a resiliently deformable gasket 350 and an axially open tubular member 370. As more clearly seen in
(19) The gasket 350 is sized and shaped for application or attachment to an outer surface of the respective lower casing walls of the housing shell casings 120, 140 around the outer periphery of the combustion air aperture 130 in abutting engagement with the annular stop fence 132, as will be further discussed below. The gasket 350 defines an opening 352 of substantially identical shape and size as those of the combustion air aperture 130, and is made with resiliently deformable rubber or foam material.
(20) Reference is made to
(21) All components of the water heater venting assembly 10 are constructed as injection molded polyvinyl chloride and/or chlorinated polyvinyl chloride components, with the exception of the resiliently deformable gasket 350 prepared as a sponge pad.
(22) For assembly, as seen in
(23) Then the other housing shell casing 140 is combined with the casing 120, such that: i) the enlarged diameter portion 222 is nested in the conduit engagement tube 160; ii) the gasket 350 is applied to an outer surface of the respective lower casing walls 128, 142 of the casings 120, 140 with the outer periphery of the gasket 350 abutting against the annular stop fence 132; and iii) the engagement rim 376 is urged against the walls 128, 142 around the combustion air aperture 130 against the resilient bias of the gasket 350 in fluid sealing contact therewith. The gas exchange aperture cap 125 is pressed into the gas exchange aperture 124 with the test port bolt plug 246 received in the flue gas test port 244 in threaded engagement therewith.
(24) For installation on the water heater, the lateral distance between the included flue gas outlet duct and the combustion air inlet duct are measured, and the relative distance between the enlarged diameter portion 222 and the tubular member 370 is adjusted to match the lateral distance by sliding the tubular member 370 towards or away from the enlarged diameter portion 222. As described above, the outer frame 322 is dimensioned larger than the combustion air aperture 130, such that the frame 322 does not pass through the aperture 130 during the sliding movement of the tubular member 370 coupled to the retention member 320. similarly, the upper engagement rim 376 is larger than the combustion air aperture 130, and the annular stop fence 132 is sized to prevent excess sliding movement of the rim 376 over the gasket 350 relative to the combustion air aperture 130 where the aperture 130 is no longer completely overlapped within the rim 376, and a combustion air leak occurs between the aperture 130 and the rim 376. Once properly adjusted, the enlarged diameter portion 222 and the lower tubular portion 374 respectively are fluidically coupled to the flue gas outlet duct and the combustion air inlet duct.
(25) Reference is made to
(26) The applicant has appreciated that the water heater venting assembly 10 provided with the movable inlet duct coupling assembly 300 may advantageously permit fluid communication between the coaxial fluid pipe 400 and water heaters of varying lateral distances between the included flue gas outlet duct and combustion air inlet duct, without necessarily requiring more time consuming and less cost effective customized fabrication on a case-by-case basis. Rather, as described above with sliding movement of the tubular member 370 relative to the lower conduit portion 220 the water heater venting assembly 10 allows for simpler adjustments to work with different water heaters.
(27) The water heater venting assembly 10 also allows for collection or testing of a flue gas generated by the water heater by disengaging the gas exchange aperture cap 125 from the gas exchange aperture 124, as well as the test port bolt plug 246 from the flue gas test port 244 to permit flow of the flue gas from the water heater therethrough.
(28) Reference is made to
(29) While the invention has been described with reference to preferred embodiments, the invention is not or intended by the applicant to be so limited. A person skilled in the art would readily recognize and incorporate various modifications, additional elements and/or different combinations of the described components consistent with the scope of the invention as described herein. For instance, it is to be appreciated while the water heater venting assembly 10 has been described for specific use with the water heater, the assembly 10 is configurable to operate more generally as a fluid joint assembly to fluidically couple first and second fluid ducts laterally spaced from each other and the coaxial fluid pipe 400 not necessarily intended for communicating a combustion air and a flue gas for a water heater.