Variable frequency electrostatic drive
RE050111 ยท 2024-09-03
Assignee
Inventors
Cpc classification
H02N1/004
ELECTRICITY
International classification
Abstract
A variable speed drive for an electrostatic motor provides feedback control by conversion of measured current phases provided to the motor into a vector in a rotating rotor framework. This vector is used for evaluating corrective voltages and then reconverted to a non-rotating framework for application to the motor electrodes. Current-source drive circuits provide current stabilized outputs making such sophisticated control tractable.
Claims
.[.1. A variable speed drive for an electrostatic motor of a type having a stator with multiple stator electrodes adapted to generate a rotating stator electric field vector about an axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces, the variable speed drive comprising: a set of current-source drives adapted to connect to the multiple stator electrodes wherein the current-source drives provide a set of electrical switches in series with a current source implemented by an inductance serving to regulate current to the stator electrodes; a rotor position determination system; an ABC-dq transformation circuit receiving a position signal from the rotor position detector and measures of outputs of the current-source drives to develop a measured d-q vector; an input for receiving the desired d-q vector; a comparison circuit providing an error vector based on the measured d-q vector and desired d-q vector; and a dq-ABC transformation circuit receiving the position signal and providing an output based on the error vector to develop a set of electrode signals provided to the current-source drives for driving the stator electrodes of the electrostatic motor..].
.[.2. The variable speed drive of claim 1 wherein the inductance regulates current to the stator electrodes to within 25 percent of electrode signals provided to the electrical switches for a motor of at least 10 watts..].
.[.3. The variable speed drive of claim 2 wherein the current-source drives include a multi-phase H-bridge of electrical switches receiving current from an inductance operating to regulate current flow..].
.[.4. The variable speed drive of claim 2 wherein the current-source drive is a multiphase H-bridge of electrical switches and includes current to three inductances operating to regulate current flow to respective stator plates..].
.[.5. The variable speed drive of claim 2 wherein the current-source drive includes a multiphase H-bridge of electrical switches providing current to a multiphase transformer system providing a current regulating inductance..].
.[.6. The variable speed drive of claim 5 wherein the current-source drive provides for a controller controlling switching the electrical switches of the multiphase H-bridge according to a sensed current output and sensed voltage output of the multiphase transformer..].
.[.7. The variable speed drive of claim 1 further including an input circuit generating the desired d-q vector based on a received command selected from the group of commands of torque and speed to control current applied to the stator electrodes..].
.[.8. The variable speed drive of claim 7 wherein the input circuit selects an angle for the desired d-q vector between the d- and q-motor axes as a function of coupling capacitance between a rotor terminal and a stator terminal and a coupling capacitance between two stator terminals..].
.[.9. The variable speed drive of claim 1 wherein the input circuit selects an angle ?.sub.max for the desired d-q vector between the d- and q-motor axes from the group consisting of 0 and ? (each ?5%)..].
.[.10. The variable speed drive of claim 1 wherein the input circuit selects an angle ?.sub.max for the desired d-q vector between the d- and q-motor axes from the group consisting of ?/4, ??/4, 3?/4, ?3?/4 (each ?5%)..].
.[.11. The variable speed drive of claim 1 wherein the position detection system is selected from the group consisting of a position encoder, an MMF sensor, and a saliency or MMF tracking sensor using injected high-frequency current..].
.[.12. The variable speed drive of claim 1 wherein the stator includes three electrically independent sets of electrodes in equal angles about the axis, the electrodes of each set joined electrically to a common terminal..].
.[.13. The variable speed drive of claim 1 further including an electrostatic motor of a type having a stator with multiple stator electrodes receiving output from the current-source drives and adapted to generate a rotating stator electric field vector about the axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces..].
.[.14. The variable speed drive of claim 13 further including an insulating liquid contained to be present between the stator electrodes and rotor electrodes..].
.[.15. A variable speed drive for an electrostatic motor of a type having a stator with multiple stator electrodes adapted to generate a rotating stator electric field vector about an axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces, the variable speed drive comprising: a set of current-source drives adapted to connect to the multiple stator electrodes; a rotor position determination system; an ABC-dq transformation circuit receiving a position signal from the rotor position detector and measures of outputs of the current-source drives to develop a measured d-q vector; an input for receiving the desired d-q vector; a comparison circuit providing an error vector based on the measured d-q vector and desired d-q vector; and a dq-ABC transformation circuit receiving the position signal and providing an output based on the error vector to develop a set of electrode signals provided to the current-source drives for driving the stator electrodes; wherein the input circuit selects an angle for the desired d-q vector between the d- and q-motor axes according to a formula:
.[.16. A method of providing variable speed control of an electrostatic motor of a type having a stator with multiple stator electrodes adapted to generate a rotating stator electric field vector about an axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces, comprising the steps of: providing a set of current-source drives for providing current to the stator electrodes wherein the current-source drives provide a set of electrical switches in series with a current source implemented by an inductance serving to regulate current to the stator electrodes; receiving a position signal from the rotor position detector and measures of outputs of the current-source drives to develop a measured d-q vector; receiving a desired d-q vector and comparing it to the measured d-q vector to produce an error vector; and transforming the error vector to produce a set of outputs provided to the current-source drives for driving the stator electrodes of the electrostatic motor..].
.[.17. The method of claim 16 further including the step of generating the desired d-q current vector based on a received command selected from commands selected from the group consisting of torque and speed to control current applied to the stator electrodes..].
.[.18. The method of claim 17 wherein the desired d-q voltage vector has an angle between the d- and q-motor axes that is a function of coupling capacitance between a rotor electrode and a stator electrode and a coupling capacitance between two stator electrodes..].
.[.19. The method of claim 18 wherein the torque input circuit selects an angle for the desired d-q voltage vector between the d- and q-motor axes according to a formula:
.[.20. The method of claim 16 wherein the position detection system is selected from the group consisting of a position encoder, an MMF sensor, and a saliency or MMF tracking sensor using injected high-frequency current..].
.Iadd.21. A variable speed drive for an electrostatic motor of a type having a stator with multiple stator electrodes adapted to generate a rotating stator electric field vector about an axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces, the variable speed drive comprising: a set of current-source drives adapted to connect to the multiple stator electrodes serving to regulate current to the stator electrodes and regulating current output to the motor to within 25 percent of a command value; a rotor position determination system providing a position signal; an ABC-dq transformation circuit receiving the position signal from the rotor position determination system and measures of outputs of the current-source drives to develop a measured d-q vector; an input for receiving the desired d-q vector; a comparison circuit providing an error vector based on the measured d-q vector and desired d-q vector; and a dq-ABC transformation circuit receiving the position signal and providing an output based on the error vector to develop a set of electrode signals provided to the current-source drives for driving the stator electrodes; where in the current-source drives provide a set of electrical switches in series with a current source implemented by an inductance serving to regulate current to the stator electrodes. .Iaddend.
.Iadd.22. The variable speed drive of claim 21 wherein the current-source drives include a multi-phase H-bridge of electrical switches receiving current from an inductance operating to regulate current flow. .Iaddend.
.Iadd.23. The variable speed drive of claim 21 wherein the current-source drive is a multiphase H-bridge of electrical switches and includes current to three inductances operating to regulate current flow to respective stator plates. .Iaddend.
.Iadd.24. The variable speed drive of claim 21 wherein the current-source drive includes a multiphase H-bridge of electrical switches providing current to a multiphase transformer system providing a current regulating inductance. .Iaddend.
.Iadd.25. The variable speed drive of claim 24 wherein the current-source drive provides for a controller controlling switching the electrical switches of the multiphase H-bridge according to a sensed current output and sensed voltage output of the multiphase transformer. .Iaddend.
.Iadd.26. The variable speed drive of claim 21 further including an input circuit generating the desired d-q vector based on a received command selected from the group of commands of torque and speed to control current applied to the stator electrodes. .Iaddend.
.Iadd.27. The variable speed drive of claim 26 wherein the input circuit selects an angle for the desired d-q vector between the d- and q-motor axes as a function of coupling capacitance between a rotor terminal and a stator terminal and a coupling capacitance between two stator terminals. .Iaddend.
.Iadd.28. The variable speed drive of claim 21 wherein the input circuit selects an angle for the desired d-q vector between the d- and q-motor axes according to a formula:
.Iadd.29. The variable speed drive of claim 28 wherein the input circuit selects an angle ?.sub.max for the desired d-q vector between the d- and q-motor axes from the group consisting of 0 and ? (each ?5%). .Iaddend.
.Iadd.30. The variable speed drive of claim 28 wherein the input circuit selects an angle ?.sub.max for the desired d-q vector between the d- and q-motor axes from the group consisting of ?/4, ??/4, 3?/4, ?3?/4 (each ?5%). .Iaddend.
.Iadd.31. The variable speed drive of claim 21 wherein the position detection system is selected from the group consisting of a position encoder, an MMF sensor, and a saliency or MMF tracking sensor using injected high-frequency current on either the stator or rotor. .Iaddend.
.Iadd.32. The variable speed drive of claim 21 wherein the stator includes three electrically independent sets of electrodes in equal angles about the axis, the electrodes of each set joined electrically to a common terminal. .Iaddend.
.Iadd.33. The variable speed drive of claim 21 further including an electrostatic motor of a type having a stator with multiple stator electrodes receiving output from the current-source drives and adapted to generate a rotating stator electric field vector about the axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces. .Iaddend.
.Iadd.34. The variable speed drive of claim 33 further including an insulating fluid contained to be present between the stator electrodes and rotor electrodes. .Iaddend.
.Iadd.35. A method of providing variable speed control of an electrostatic motor of a type having a stator with multiple stator electrodes adapted to generate a rotating stator electric field vector about an axis and a rotor having multiple rotor electrodes providing a rotor electric field interacting with the rotating electric field primarily by electrostatic forces rather than magnetic forces, comprising the steps of: providing a set of current-source drives for providing current to the stator electrodes; receiving a position signal from the rotor position detector and measures of outputs of the current-source drives to develop a measured d-q vector; receiving a desired d-q vector and comparing it to the measured d-q vector to produce an error vector; and transforming the error vector to produce a set of outputs provided to the current-source drives for driving the stator electrodes; wherein the current-source drives provide a set of electrical switches in series with a current source implemented by an inductance serving to regulate current stator electrodes. .Iaddend.
.Iadd.36. The method of claim 35 further including the step of generating the desired d-q current vector based on a received command selected from commands selected from the group consisting of torque and speed to control current applied to the stator electrodes. .Iaddend.
.Iadd.37. The method of claim 36 wherein the desired d-q vector has an angle between the d- and q-motor axes that is a function of coupling capacitance between a rotor electrode and a stator electrode and a coupling capacitance between two stator electrodes. .Iaddend.
.Iadd.38. The method of claim 37 wherein the torque input circuit selects an angle for the desired d-q vector between the d- and q-motor axes according to a formula:
.Iadd.39. The method of claim 35 wherein the position detection system is selected from the group consisting of a position encoder, an MMF sensor, and a saliency or MMF tracking sensor using injected high-frequency current on the stator or rotor. .Iaddend.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(10) Referring now to
(11) In an alternative design, shown in
(12) Motors of this type are described in U.S. Pat. No. 9,184,676 as well as applications 2016/0211775 and 2016/0344306 all assigned to the assignee of the present invention and incorporated by reference.
(13) In both of the designs of
(14) The electrostatic drive systems 10 provide for position monitoring of the rotors 18 with respect to a stationary stator 14 through the use of a position detection system 30. The position detection system 30 may be a resolver or encoder mechanically attached to the driveshaft 24 to provide a signal uniquely identifying the location of the rotor 18 with respect to the stator 14 in a range of 0 to 2? radians. Alternatively, similar measurements may be provided by other position sensors or estimators well known in the art including, for example, back MMF (magneto motive force) sensors which equate changes in the back MMF sensed at the stator electrodes 16 to a rotational position, or saliency tracking sensors which inject a high-frequency signal, for example, into the output of the rotor power supply 26 and detect changes in that signal as coupled to the stator 14 caused by the variations in electrical coupling between the stator and rotor caused by motor saliency. Each of these alternatives will be termed a position determination system 30.
(15) In both the designs of
(16) Referring now to
(17) Using this transformation, the present invention provides a feedback control of a current-source drive 40 having phases 36 connected to each of the stator electrodes 16. In this regard, current and in some cases voltages from each of these phases 36 are measured and these measurements received by ABC-dq transformation circuit 42. The ABC-dq transformation circuit 42 also receives a position signal 44 from the position detection system 30 to convert the received phase signals (A, B, C) into a vector in d-q space termed the measured d-q vector 48.
(18) The input command signal 34 will be converted to a similar desired d-q vector 50 by input conversion circuit 52. This desired d-q vector 50 will generally have a different angle and different magnitude than the measured d-q vector 48 when the electrostatic motor 12 is not operating in steady-state. When the input command signal 34 is a torque value, the magnitude of the desired d-q vector 50 will be proportional to the desired torque and the ideal angle with respect to the q-axis will depend on the type of motor 12. For a non-salient machine, the angle will simply be zero or pi radians (a desired d-q vector 50 aligned with the q-axis); however, for a salient machine this calculation will be more complex as will be discussed below. The ideal angle is one that provides maximum torque per voltage thereby reducing motor losses.
(19) Once the desired d-q vector 50 is determined, it is compared it to the measured d-q vector 48 to produce an update value 53 at comparison block 54 which controls the current-source is 40. In the simplest case, update value 53 is simply a difference between the desired d-q vector 50 and the measured d-q vector 48; however, alternatively, this difference may be further processed, for example, under proportional/integral/derivative type control strategies in which the update value 53 is a weighted combination of the difference value, a time running integration of this difference value, and a derivative of this difference value. It will also be appreciated that other control strategies may be introduced in comparison at block 54 including feedback and/or feedforward of other measured variables derived from the motor 12.
(20) Referring still to
(21) This feedback control process, traversing the loop of ABC-dq transformation circuit 42 and dq-ABC transformation circuit 56, continues during operation of the motor 12.
(22) When the command signal 34 is a different value, for example, a desired rotational speed (e.g., RPM), an additional, optional feedback loop may be incorporated, for example, using the position signal 44 to deduce speed and using a difference between the desired RPM of the command signal 34 and the deduced RPM, at optional comparison block 58, to create a torque value that may then be treated as discussed above with respect to the torque signal. Other input signals can also be handled in this manner, and in this regard and the invention contemplates that programmable command signals 34 may be used, for example, for soft start and stop of the motor 12 as well as different regimes at different motor RPMs or operating conditions.
(23) The ABC-dq transformation circuit 42, input conversion circuit 52, comparison block 54, and dq-ABC transformation circuit 56 may be implemented by discrete circuitry or preferably by a high-speed computer processor executing a program stored in non-transient computer memory for example as firmware and employing analog-to-digital converters to operate in a digital domain.
(24) Referring now to
(25) The necessary current-source outputs may be produced through the use of one or more series inductive elements exploiting a feature of inductance that resists changes in the current flowing through the inductor, a feature of the buildup of self-induced energy within the magnetic field of the inductor. The present invention recognizes that this property can be enlisted to provide sufficient output current stability to synthesized current waveforms without unduly preventing dynamic control of that current necessary for field control of the motor or variable speed capabilities. In this regard the inductance must be of a size to provide current regulation (and hence energy storage) at the expected motor power levels providing, for example, for the control of current output to the motor to within 25 percent of the command value controlling the semiconductor switches, and typically within 10 percent, and desirably within five percent.
(26) In a first such implementation, a current regulating inductor 70 provides current to a set of solid-state switches 72, for example, transistors such as MOSFET transistors, receiving ABC current values from the switching logic circuit 73. The solid-state switches 72, for example, are configured in an H-bridge where each of the phases 36 connects to a junction between a pair of series-connected switches 72, the pair in turn spanning a positive power rail 74 and a negative power rail 76 providing a direct current stabilized by inductor 70. Rudimentary use of this circuit can produce square wave outputs; however the present invention contemplates that the phases 36 produced are continuous waveforms of arbitrary shape and frequency dictated by the control algorithm. Accordingly the switches 72 will receive control signals determining their switch state that are pulse-width modulated (or modulated by a similar modulation technique including pulse-density modulation etc.). In pulse width modulation, an on-time of the switch 72 is varied to determine the average current value output through the phase 36. In such modulation, the switches 72 are operated in switched mode (either on or off) for energy efficiency, but switch at high rates to produce continuous waveforms (e.g., sine waves of different frequencies) smoothed by the capacitance of the electrostatic motor 12 In pulse width modulation, the switching speed of the semiconductors is at many times the fundamental frequency of the waveform of phases 36 and typically more than 10-20 times that frequency.
(27) Referring now to
(28) Referring now to
(29) The secondary winding 88 of the transformer 86 has an equal number of taps as the input, but a greater number of turns, substantially increasing the voltage applied to the phases 36 in comparison to the voltage of the precursor phases 82. The step up in voltage may be at least 3, but typically no more than 100.
(30) Leakage flux from the transformer 86 provides the necessary inductive storage of energy to promote current regulation in each of the phases 36. In this embodiment, the output of each of the phases 36 may be sensed by a current sensor 90 and at a voltage phase 92 so that separate current and voltage measurements may be made and separate current and voltage feedback loops may be used to control the switches 72 for improved fidelity and stability. In this case, for example, current feedback may be used to provide d-q cross coupling decoupling.
(31) Referring now to
(32)
(33) where:
(34) ?.sub.max is an optimum angle magnitude between the desired d-q voltage vector and the q-axis, normally a constant value for steady-state motor operation;
(35) V.sub.fr is the magnitude of the rotor excitation voltage;
(36) V.sub.s is the magnitude of the stator excitation voltage;
(37) C.sub.sfm1 is the magnitude of the fundamental of the coupling capacitance between any one of the stator terminals (a, b, c) to any one of the rotor terminals (Vf+ or Vf?); C.sub.sfm1 can also be expressed as the magnitude of the capacitance whose product with applied field voltage v.sub.fr results in rotor charge for fundamental frequency torque production;
(38) C.sub.sm2 is the magnitude of the second harmonic of the coupling capacitance between any two stator terminals (a-b, b-c, c-a);
(39) C.sub.ss2 is a magnitude of a second harmonic of a self capacitance of any one of the stator terminals.
(40) Because the values of terminal capacitance typically vary as a function of rotor position they are characterized by the frequency spectrums of this periodic signal looking either at the fundamental or second harmonic as indicated. The components of the periodic terminal quantities are C.sub.sfm1, C.sub.sm2, and C.sub.ss2. The values of V.sub.s and V.sub.fr are normally, but need not be, constant.
(41) For motors that have only field torque, the value of ?.sub.max may be selected from the group consisting of 0 and ? (each ?5%) for the motors with only saliency torque the value of ?.sub.max may be selected from the group of ?/4, ??/4, 3?/4, ?3?/4 (each ?5%).
(42) The term ABC is intended to represent an arbitrary number of phases not just three phases as context would require. Variable names having upper case letters generally denote steady-state versions of those measures while corresponding lowercase letters indicate dynamic, time varying versions of those measures.
(43) Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as upper, lower, above, and below refer to directions in the drawings to which reference is made. Terms such as front, back, rear, bottom and side, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms first, second and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context. Although the stator and rotors are shown as disks in the disclosed embodiments, there is no requirement that the stator or rotor be in a disk form.
(44) When introducing elements or features of the present disclosure and the exemplary embodiments, the articles a, an, the and said are intended to mean that there are one or more of such elements or features. The terms comprising, including and having are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
(45) It is specifically intended that the present invention not be limited to the embodiments and illustrations contained herein and the claims should be understood to include modified forms of those embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims. All of the publications described herein, including patents and non-patent publications, are hereby incorporated herein by reference in their entireties.
APPENDIX
(46) In general, the resultant torque in a synchronous electrostatic machine can be expressed as:
(47)
in which, 1) P is the number of poles; 2) C.sub.ds and C.sub.qs are the magnitude of the stator d- and q-axis referred capacitances; 3) C.sub.mfs is the magnitude of the capacitance whose product with applied field voltage ?.sub.fr results in rotor charge for fundamental frequency torque production. 4) ?.sub.ds.sup.r and ?.sub.qs.sup.r are the magnitude of the stator d- and q-axis referred voltages in the rotor reference frame; 5) ?.sub.fr is the magnitude of the rotor excitation voltage.
Additional explanation of these capacitances is found for example in B, Ge, A, N. Ghule and D. C. Ludois, A dq-axis framework for electrostatic synchronous machines and charge oriented control, 2017 IEEE Energy Conversion Congress and Exposition (ECCE), Cincinnati, OH, USA, 2017, pp. 2396-2403.
doi: 10,1109/ECCE.2017,8096463 hereby incorporated by reference.
In terms of the physical terminal capacitances, the same torque equation may be rewritten as:
(48)
in which, 1) C.sub.sfm1 is the magnitude of the capacitance whose product with applied field voltage ?.sub.fr results in rotor charge for fundamental frequency torque production; 2) C.sub.ss2 is a magnitude of a second harmonic of a self capacitance of any one of the stator terminals; 3) C.sub.sm2 is a magnitude of a second harmonic of a coupling capacitance between any two stator terminals.
Defining angle ? as the angle between the d-q voltage vector ?.sub.qs.sup.r?j?.sub.ds.sup.r and the q-axis, the angle corresponding to the steady state maximum torque production is,
(49)
in terms of the referred d-q capacitances, or
(50)
in terms of the physical terminal capacitances. V.sub.fr is the magnitude of the rotor excitation voltage and V.sub.s is the magnitude of the stator excitation voltage.
If only one type of the torque exists, e.g. only field torque or only saliency/elastance torque, then the maximum torque production angle reduces to ?.sub.max=0 or ? for the field torque, and
(51)
for the saliency/elastance torque.