Automatic fire sprinklers, systems and methods for suppression fire protection of high hazard commodities including commodities stored in rack arrangements beneath ceilings of up to fifty-five feet in height
11583712 · 2023-02-21
Assignee
- Viking Group, Inc. (Caledonia, MI, US)
- Minimax Viking Research & Development GmbH (Bad Oldesloe, DE)
Inventors
- Martin H. Workman (Delton, MI, US)
- Scott T. Franson (Hastings, MI, US)
- James E. GOLINVEAUX (Ada, MI, US)
- Jason Thomas Watson (Hastings, MI, US)
Cpc classification
A62C37/42
HUMAN NECESSITIES
A62C35/60
HUMAN NECESSITIES
A62C3/002
HUMAN NECESSITIES
International classification
A62C3/00
HUMAN NECESSITIES
A62C37/42
HUMAN NECESSITIES
Abstract
System and methods to provide ceiling-only suppression fire protection of up to fifty feet (50 ft.) of rack storage of cartoned unexpanded plastic commodities and less hazardous commodities, such as for example, Class 1, Class 2, Class 3, Class 4 and/or combinations thereof beneath a ceiling having a maximum ceiling height up to fifty-five feet (55 ft.). The systems and methods provide for hydraulic and system parameters that include a hydraulic design area based upon five to no more than twelve hydraulically most remote sprinklers spaced at a preferred sprinkler-to-sprinkler spacing of eight to ten feet (8-10 ft.) coupled to two to four branch lines tied to a common cross main supply pipe of firefighting fluid.
Claims
1. A plurality of Quick Response Storage Sprinklers qualified to suppress a fire in at least one storage commodity consisting of any one of Class 1, Class 2, Class 3, Class 4 and cartoned unexpanded plastic commodities and combinations thereof, stored beneath a ceiling, the at least one storage commodity having a configuration of rack storage, the rack storage being any one of single-row, double-row, and multi-row rack, each of the plurality of Quick Response Storage Sprinklers, comprising: a sprinkler body having an inlet and an outlet with a passageway disposed therebetween along a sprinkler axis and a nominal K-factor of 28.0 [GPM/(psi).sup.1/2] to 36.4 [GPM/(psi).sup.1/2]; a closure assembly including a plug; a thermally responsive trigger assembly to support the closure assembly adjacent the outlet of the sprinkler body and to seal the outlet of the sprinkler body, the thermally responsive trigger assembly having a response time index (RTI) of 100 (ft.*s).sup.1/2 or less, wherein the thermally responsive trigger assembly includes a strut lever arrangement with a fusible link, and a deflector coupled to the sprinkler body and spaced from the outlet; wherein the plurality of Quick Response Storage Sprinklers being located in a grid above the at least one storage commodity and at a spacing ranging from eight feet to ten feet (8 ft.-10 ft.) with the fusible link of each of the plurality of Quick Response Storage Sprinklers having a consistent operability, and a consistent operability wherein the RTI has a standard deviation value of less than 6, and wherein the at least one storage commodity has a storage height of fifty feet (50 ft.) and the ceiling has a ceiling height of fifty-five feet (55 ft.).
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and together, with the general description given above and the detailed description given below, serve to explain the features of the invention. It should be understood that the preferred embodiments are some examples of the invention as provided by the appended claims.
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MODE(S) FOR CARRYING OUT THE INVENTION
(11) Shown in
(12) In the illustrated embodiments, system 10 includes a grid of fire protection sprinklers 20 coupled to a network of pipes 13 that includes one or more main pipes 14 from which a plurality of spaced apart branch lines 15 extend. The main pipe 14 is connected to a source of firefighting fluid FS, such as a water supply main. The sprinklers 20 are coupled to the branch lines and spaced from one another and located relative to the fluid source. Moreover, the network of pipes locates the sprinklers 20 beneath the ceiling CLG preferably within two feet of the ceiling. The sprinklers 20 are preferably of the pendent type with its fluid deflector located arranged at a preferred distance of up to eighteen inches (18 in.) below the ceiling CLG and is even more preferably no more than fourteen inches (14 in.) below the ceiling 22. The sprinklers 20 are preferably located from one another by a sprinkler-to-sprinkler spacing which ranges from eight to as great as twelve feet (8-12 ft.).
(13) With reference to
(14) In the preferred system 10 and its preferred method of suppression-mode protection, the preferred sprinklers are installed in a gridded arrangement and coupled to a fluid source to implement the preferred hydraulic design. The hydraulically remote design sprinklers are each preferably provided with a minimum flowing pressure of less than one hundred pounds per square inch (100 psi.) of firefighting fluid, e.g., water. In some preferred embodiments, the minimum flowing pressure provided to the design sprinklers is eighty pounds per square inch (80 psi.). Schematically shown in
(15) For example, as seen in
(16) Shown in
(17) In another alternate embodiment, the hydraulic design sprinklers are located on only two spaced apart branch lines. For example, as shown in
(18) An illustrative embodiment of a suppression fire protection sprinkler 20 for use in the system 10 is shown in
(19) A closure assembly 30 and a thermally responsive or heat sensitive trigger 32 maintains the outlet 28 sealed in an unactuated state of the sprinkler. The trigger 32 can be configured as a frangible glass bulb or a fusible link arrangement. The actuation, operation or thermal responsiveness of the sprinkler to fire or sufficient level of heat is preferably faster than standard response, e.g., quick response, fast response or early fast response, with a preferred response time index (RTI) of 50 (m*s).sup.1/2 [100 (ft.*s).sup.1/2] or less, preferably no more than 36 (m*s).sup.1/2, [65 (ft.*s).sup.1/2], and even more preferably 19 to 36 (m*s).sup.1/2 [35-65 (ft.*s).sup.1/2]. Accordingly, the sprinkler 20 is preferably a quick response storage sprinkler as understood from the FM standards. The thermally responsive triggers of the sprinklers are preferably thermally rated in a range of 155° F. to 210° F. and more preferably ranges from 164° F. to 205° F. and are preferably thermally rated at 165° F.
(20) The preferred thermally or heat responsive trigger assembly 32 is preferably disposed between the body 24 and the deflector 40 to maintain the closure assembly 30 in the outlet 28 sealed in an unactuated state of the sprinkler. As shown in
(21) Generally, the preferred fusible link 35 includes a first plate member and a second plate member joined to one another by a solder joint. Each plate member is preferably formed from beryllium nickel, such as for example, UNS-N03360 beryllium nickel. Alternatively, the plates may be formed from aluminum, steel, or copper, for example, or any other metallic material. A preferred applied solder is a eutectic solder to define a preferred temperature rating of 165° F. (74° C.) or 205° F. (96° C.) or alternatively a non-eutectic solder is applied for defining a preferred temperature rating of 161° F. (72° C.). In order to ensure a preferred adherence of the finishing coat to the soldered plates, the surfaces of the soldered elements are prepared with a surface treatment or preparation sufficient to sufficiently adhere a protective or finishing coating. Preferred embodiments of the link assembly 35 include one or more finishing coatings of an enamel paint. U.S. Provisional Application No. 62/745,800 is incorporated herein by reference as showing and describing a preferred embodiment of the fusible link 35 and its assembly.
(22) Referring again to
(23) The five different opposed slot pairs 46a, 46b, 46c, 46d, and 46e are differentiated by their location and geometry including their radial lengths and widths. The first group of opposed slot pairs 46a includes a first opposed pair that terminate at the first circle and aligned along a first bisecting plane P1. The second group of opposed slot pairs 46b includes a first opposed pair that terminate at the second circle and aligned along a second bisecting plane P2. In the sprinkler assembly, the second group of opposed slot pairs 46b and the second bisecting plane P2 are preferably aligned with the frame arms 25. The third group of slots 46c is preferably disposed between the first and second group of opposed pair of slots 46a, 46b and preferably equiangularly disposed between the first and second group of opposed pair of slots 46a, 46b. Accordingly, the third group of slots 46c preferably include two pairs of opposed slots disposed at a 45 degree angle between the first and second bisecting planes. In another preferred aspect, a fourth group of opposed slot pairs 42d is preferably disposed between the first and third group of slots 42a, 42c. A fifth group of opposed slot pairs 46e is preferably disposed between the second and third group of slots 42b, 42c.
(24) As shown the shortest slots are the second opposed pair 46b with the longest opposed pair being the fourth opposed pair 46d. In defining the slot lengths of the various slot groups, the radiused portions of each slot is tangent to a concentric circle circumscribed about the center C. Each of the second and third group of slots 46b, 46c are tangent to circle having a first radius R1 about the deflector center that is the largest for all slot groups and the fifth group of slots 46e is tangent to a circle having a second radius R2 about the deflector center that is the smallest for all slot groups. The radius portions of the first and fourth slots are preferably tangent to different circles having respective radii R3, R4 between the largest and smallest concentric circles. The terminal widths of three slot groups 46a, 46c and 46d are the same at the perimeter of the deflector. Each of the second and fifth slot groups 46b, 46e are different from one another and the other three slot groups.
(25) Further variations in the slot features or variations in the combination of like slot features can define alternate embodiments of the deflector that are suitable for providing a suppression-like spray pattern for use in the system 10. For example, all the slot groups can have a common slot width at the perimeter with the second group of slots 46b being the longest slots and the fifth group of slots being the shortest. To vary the lengths of the slots, the concentric circles can define alternative radii from the deflector center to which one or more radiused slot portions run tangent.
(26) As described above, the total fluid flow from a sprinkler is a function of the discharge coefficient and fluid pressure provided to the sprinkler. The fluid flow from the sprinkler in combination with the spray pattern defined by the deflector 40 can define the performance for the preferred ceiling-level sprinkler over a range of heights and commodities. The inventors have discovered a preferred range of fluid pressure for operation of the preferred sprinkler 20 to produce suppression performance in addressing a fire size indicative of a high hazard commodity fire from a vertical distance of fifty-five feet. Thus, the inventors have discovered the operational combination of sprinkler and minimum operating pressure for use in the system 10 for the protection of high hazard commodities in rack storage beneath a ceiling that of up to fifty-five feet (55 ft.) in height and lower. The preferred fluid pressure is less than 100 psi., preferably ranging from 35-100 psi., more preferably ranging from 50-100 psi., even more preferably ranging from 60-100 psi., yet even more preferably ranging from 75-100 psi. and is more preferably 80 psi. For the design sprinklers and design areas of the previously described ceiling-only systems that are provided within the preferred range, a minimum volume of fluid flows therefrom which defines the preferred hydraulic demand of the ceiling-only systems to deliver suppression protection beneath a peak ceiling height of fifty-five feet (55 ft.). Thus, for the preferred five to twelve (5-12) hydraulically remote sprinklers defining the hydraulic design area of the system, the total required minimum flow is preferably less than 3000 gallons per minute (GPM), more preferably less than 2500 GPM, and yet even more preferably approximately 2000 GPM.
(27) Preferred embodiments of the sprinkler are qualified for suppression. The preferred embodiments haven subjected to full scale fire tests were conducted under the worst-case scenario for which the preferred systems are to be used. Shown in
(28) Located below the sprinkler grid is the test commodity of cartoned unexpanded plastic commodity preferably embodied as single wall corrugated cardboard cartons measuring a nominal 21 in.×.21 in.×20 in. containing 125 crystalline polystyrene empty 16. oz. cups in separate compartments within the carton. Each pallet load is supported by a two-way 42 in.×.42 in.×5 in. slatted deck hardwood pallet. A main array 100 of industrialized racks is arranged as a double-row rack arrangement of the test commodity having a storage height of forty-five to fifty feet (45-50 ft.) with 36 in. wide rack members. The double-row main rack array 100 includes four 8 ft. across with 9-10 tiers. For the fire tests, the geometric center of the main array 100 is centered between four central sprinklers or alternatively centered between two central sprinklers.
(29) Two target arrays 100a, 100b of stored commodity forty-five to fifty feet (45-50 ft.) in height are disposed to each side of the main array 100 to define an aisle width of four to eight feet (4-8 ft.). Each target array 100a, 100b is a single row measures 4 ft. across with 9-10 tiers. The target arrays 100a, 100b were spaced about the main array to define an aisle width that ranged from 4-8 ft. Three to four fire tests were conducted with a single fire located and ignited at the floor. In each test, the fire was located at a preferred off-set distance of two feet (2 ft.) east of the centroid of the double row rack main array. In one test, the test fire is located between two sprinklers, in another test the test fire is located between four sprinklers and in the remaining test, the test fire is centered beneath a single sprinkler.
(30) For each test following ignition of the test fire, the total number of sprinkler activations was counted and the time of each sprinkler activation was recorded. Additionally, the maximum 1-minute average gas temperature above the ignition site and the maximum 1-minute average steel temperature above the ignition site was determined using appropriate sensors. At the conclusion of each fire test, the damage to the main array and target arrays, if any, is evaluated. From the test results, the performance of the sprinkler under the worst-case scenarios is determined.
(31) In each of the fire test, no more than five sprinklers operated. The maximum 1-minute average gas temperature above the ignition site was no more than 1000° F. and the maximum 1-minute average steel temperature above the ignition site remained below 200° F. In each test, the fire remained contained to the main array and did not spread to the ends of the main array. Accordingly, in each of the fire tests, the fire never crossed the aisle to impact the target array. Based upon the test results, the preferred test sprinklers, when supplied with the minimum fluid pressure of 80 psi., can qualify for suppression performance sufficient to protect cartoned unexpanded plastic or lesser hazards in a rack storage arrangement to a storage height of fifty feet beneath a maximum ceiling height of 55 ft. The test results thereby support the preferred hydraulic design criteria for ceiling-only protection previously described and shown in
(32) Preferred embodiments of the sprinkler were subjected to actual delivery density (ADD) testing. Shown in
(33) In one preferred set up, the collection pans were located six feet beneath a ceiling with two open sprinklers located such that the deflector was about 17 inches below the ceiling. Water was delivered to the sprinklers at 80 psi. and discharged from the open sprinklers for 8-15 minutes and no fuel package was burned. Three test runs were conducted. The ADD results were summarized as follows:
(34) Test 1
(35) TABLE-US-00001 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.085 2.193 0.186 0.252 (GPM/SQ. FT.)
(36) Test 2
(37) TABLE-US-00002 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.135 2.115 0.199 0.271 (GPM/SQ. FT.)
(38) Test 3
(39) TABLE-US-00003 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.079 3.029 0.231 0.281 (GPM/SQ. FT.)
(40) In another preferred set up, the collection pans were located six feet beneath a ceiling with four open sprinklers located such that the deflector was about 17 inches below the ceiling. Water was delivered to the sprinklers at 80 psi. and discharged from the open sprinklers for 8-15 minutes and no fuel package was burned. Two test runs were conducted. The ADD results were summarized as follows:
(41) Test 4
(42) TABLE-US-00004 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.872 1.021 1.804 1.989 (GPM/SQ. FT.)
(43) Test 5
(44) TABLE-US-00005 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.845 1.108 1.821 1.962 (GPM/SQ. FT.)
(45) Test 6
(46) TABLE-US-00006 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.887 1.036 1.755 2.053 (GPM/SQ. FT.)
(47) In another preferred ADD test, the collection pans were located six feet beneath a ceiling with two sprinklers located such that the deflector was about 17 inches below the ceiling and a 2600 kW heptane fire ignited beneath the collection pans. Water was delivered to the sprinklers at 80 psi. and discharged from the thermally actuated sprinkler for 8-12. Three test runs were conducted. The ADD results were summarized as follows:
(48) Test 7
(49) TABLE-US-00007 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.09 2.98 0.387 0.436 (GPM/SQ. FT.)
(50) Test 8
(51) TABLE-US-00008 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.094 2.983 0.38 0.452 (GPM/SQ. FT.)
(52) Test 9
(53) TABLE-US-00009 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 1.089 3.361 0.494 0.435 (GPM/SQ. FT.)
(54) In another ADD test with burning fuel, the collection pans were located six feet beneath a ceiling with four sprinklers located such that the deflector was about 17 inches below the ceiling and a 3000 kW heptane fire ignited beneath the collection pans. Water was delivered to the sprinklers at 80 psi. and discharged from the thermally actuated sprinkler for 7-15 minutes. Four test runs were conducted. The ADD results were summarized as follows:
(55) Test 10
(56) TABLE-US-00010 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.838 1.06 1.984 2.099 (GPM/SQ. FT.)
(57) Test 11
(58) TABLE-US-00011 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.872 1.025 1.917 2.042 (GPM/SQ. FT.)
(59) Test 12
(60) TABLE-US-00012 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.86 1.101 1.757 2.019 (GPM/SQ. FT.)
(61) Test 13
(62) TABLE-US-00013 Center Central North Pre- South Pre- Core Pans Flue Pans Wetting Pans Wetting Pans Average ADD 0.9 1.122 1.909 1.974 (GPM/SQ. FT.)
(63) In each of the distribution tests in the presence of a test fire, the fire was extinguished within a test duration ranging from 5-10 minutes. It was therefore concluded that the test sprinklers demonstrably provided an ADD greater than the required delivery density (RDD) necessary to suppress the test fire.
(64) Having identified and verified a preferred sprinkler, its minimum operating pressure and associated hydraulic design criteria for protection of high-piled, high hazard commodities beneath a peak ceiling height of up to fifty-five feet (55 ft.), a method of obtaining and providing a sprinkler of high hazard commodities for ceiling and storage heights under 55 ft. are provided. Obtaining a preferred sprinkler can include any one of manufacturing or acquiring the preferred sprinklers; and providing can include any one of selling, specifying, or supplying the preferred sprinkler. For example, one preferred method of supplying a suppression-mode ceiling-only storage occupancy fire protection system includes obtaining a plurality of pendent sprinklers. Each sprinkler preferably including: a sprinkler body defining a nominal K-factor of any one of 28.0 and 36.4, a closure assembly and a thermally rated trigger assembly having a response time index (RTI) of 50 (m*s).sup.1/2 [100 (ft.*s).sup.1/2] or less, preferably no more than 36 (m*s).sup.1/2, [65 (ft.*s).sup.1/2], and even more preferably 19 to 36 (m*s).sup.1/2 [35-65 (ft.*s).sup.1/2]. The preferred method also preferably includes providing the plurality of sprinklers for installation in a grid of sprinklers in which hydraulically remote sprinklers in the grid of sprinklers define a hydraulic design area of the system of five to no more than ten (5-10) sprinklers to provide a suppression fire protection of at least one commodity of one of Class 1, Class 2, Class 3, Class 4/cartoned unexpanded plastic and combinations thereof. In the preferred method, the sprinklers are preferably installed beneath a ceiling having a maximum ceiling height of fifty-five feet (55 ft.) with the stored commodity having a maximum storage height of up to fifty feet (50 ft.) in a rack storage arrangement being any one of single-row, double-row, and multi-row rack storage to define a clearance distance between the commodity and the ceiling of at least five feet (5 ft.).
(65) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.