Paver having elevation profile monitoring equipment and methods for operation thereof
11585050 · 2023-02-21
Assignee
Inventors
- Jens Brieskorn (Bonn, DE)
- Lothar Schwalbach (Asbach, DE)
- Stefan Wagner (Bad Honnef, DE)
- Bernd Walterscheid (Sankt Augustin OT Buisdorf, DE)
- Gunnar Ramseger (Borod, DE)
- Martin Dahm (Gieleroth, DE)
Cpc classification
E01C19/18
FIXED CONSTRUCTIONS
G01B11/00
PHYSICS
B60R2300/80
PERFORMING OPERATIONS; TRANSPORTING
B60R1/00
PERFORMING OPERATIONS; TRANSPORTING
E01C19/187
FIXED CONSTRUCTIONS
E01C19/405
FIXED CONSTRUCTIONS
E01C23/07
FIXED CONSTRUCTIONS
E01C23/01
FIXED CONSTRUCTIONS
E01C19/42
FIXED CONSTRUCTIONS
International classification
E01C19/48
FIXED CONSTRUCTIONS
E01C23/01
FIXED CONSTRUCTIONS
Abstract
A paver, in particular a slipform paver, has a machine frame supported by front and rear undercarriages and a paving device for the paving of material. The paver is provided with an apron monitoring device for generating elevation profile data or elevation profile signals describing the elevation profile of the material deposited in the apron of the paving device in a direction transverse to the working direction. A data or signal processing device receives the elevation profile data or signals. The apron monitoring device provides the data needed to allow the material to be spread more evenly across the working width of the paver during the feeding operation by means of a spreading device for spreading the material to be paved in a direction transverse to the working direction and/or to allow the spreading device to be controlled for improved spreading of the material after the paver has been fed.
Claims
1. A paver comprising: a machine frame supported by at least one undercarriage; a paving device configured for the paving of material; a spreading device configured to spread material to be paved in a direction running transversely to the working direction, the spreading device being arranged in the working direction in front of the paving device; one or more sensors attached to the machine frame in a defined position, wherein the one or more sensors are configured to generate elevation profile data or elevation profile signals which describe the elevation profile of material deposited by a material depositing vehicle in front of the spreading device in the direction running transversely to a working direction, wherein the material depositing vehicle is independent of the paver; a data or signal processor configured to receive and process the elevation profile data or elevation profile signals; and a display and/or signalling device which cooperates with the data or signal processor and having one or more display and/or signalling members provided on the machine frame, wherein a surface of at least one of the display and/or signalling members is positioned in a plane transverse to the working direction and oriented in the working direction to be visible to an operator of the material depositing vehicle, wherein the display and/or signalling device is configured to at least convey, via the at least one of the display and/or signalling members, at least one characteristic of the elevation profile relative to a nominal elevation.
2. The paver of claim 1, wherein: the data or signal processor is configured to determine volume data describing a volume of the material deposited in front of the paving device from the elevation profile data or elevation profile signals.
3. The paver of claim 1, wherein: the data or signal processor is configured to determine portions of the elevation profile in which an elevation of the material is less than, equal to, or greater than a nominal elevation, from the elevation profile data or signals and further data describing a predetermined nominal elevation.
4. The paver of claim 3, further comprising: an input device functionally linked to the data or signal processor, wherein the data or signal processor is configured to determine the data describing the predetermined nominal elevation based on one or more of: the paving elevation; a paving width; a paving speed; and material properties of the material to be paved, which are entered using the input device.
5. The paver of claim 1, wherein: the display and/or signalling device is configured to display or output symbols and/or signals characteristic of the elevation profile.
6. The paver of claim 5, wherein: the display and/or signalling device further comprises one or more display and/or signalling members on a mobile computing device.
7. The paver of claim 5, wherein the display and/or signalling device is configured to display or output one or more of: a first symbol for a portion in which the elevation of the material is less than the nominal elevation; a first signal for a portion in which the elevation of the material is less than the nominal elevation; a second symbol for a portion in which the elevation of the material is greater than the nominal elevation; and a second signal for a portion in which the elevation of the material is greater than the nominal elevation.
8. The paver of claim 3, further comprising: a controller comprising or functionally linked with the data or signal processor, the controller configured to control the spreading device to transport material from a portion in which the elevation of the material is greater than the nominal elevation into a portion in which the elevation of the material is less than the nominal elevation.
9. The paver of claim 8, wherein: the spreading device comprises a spreading member movable transversely to the working direction, which can be raised from a lower position into an upper position and lowered from an upper position into a lower position, and the spreading device generates position data describing the position of the spreading member.
10. The paver of claim 9, wherein: the data or signal processor is configured to determine whether a portion in which the elevation of the material is greater than the nominal elevation lies on a left or right side of a portion in which the elevation of the material is less than the nominal elevation, when the portion in which the elevation of the material is greater than the nominal elevation lies on the left side of the portion in which the elevation of the material is less than the nominal elevation and the spreading member is on the left side of the portion in which the elevation of the material is greater than the nominal elevation, the controller is configured in such a way that the spreading member is lowered and moved to the right side of the portion in which the elevation of the material is less than the nominal elevation, when the portion in which the elevation of the material is greater than the nominal elevation is on the left side of the portion in which the elevation of the material is less than the nominal elevation, and the spreading member is located on the right side of the portion in which the elevation of the material is greater than the nominal elevation, the controller is configured in such a way that the spreading member is first directed to the left side of the portion in which the elevation of the material is greater than the nominal elevation, and then the spreading member is lowered and moved to the right side of the portion in which the elevation of the material is less than the nominal elevation, when the portion in which the elevation of the material is greater than the nominal elevation is on the right side of the portion in which the elevation of the material is less than the nominal elevation, and the spreading member is located on the right side of the portion in which the elevation of the material is greater than the nominal elevation, the controller is configured in such a way that the spreading member is lowered and moved to the left side of the portion in which the elevation of the material is less than the nominal elevation, and when the portion in which the elevation of the material is greater than the nominal elevation is on the right side of the portion in which the elevation of the material is less than the nominal elevation and the spreading member is on the left side of the portion in which the elevation of the material is greater than the nominal elevation, the controller is configured in such a way that the spreading member is first moved to the right side of the portion in which the elevation of the material is greater than the nominal elevation and then the spreading member is lowered and moved to the left side of the portion in which the elevation of the material is less than the nominal elevation.
11. The paver of claim 1, wherein: the one or more sensors comprise one or more distance measuring sensors configured to measure a distance between at least one reference point related to the machine frame and a surface of the material.
12. The paver of claim 11, wherein: the one or more distance measuring sensors comprise one or more of: a laser sensor; an ultrasonic sensor; and an inductive or capacitive distance sensor, the one or more distance measuring sensors arranged distributed transversely to the working direction, each of the one or more distance measuring sensors associated with a particular portion of the elevation profile, wherein the one or more distance measuring sensors are configured to measure the distance between a reference point related to the machine frame and the surface of the material located in the portion to which the distance sensor is associated.
13. The paver of claim 11, wherein the one or more distance measuring sensors comprise one or more camera systems configured to: record at least a part of a working area in front of the spreading device in the direction running transversely to the working direction, and calculate a range for individual pixels in the recorded image.
14. The paver of claim 1, wherein: the one or more sensors comprises a plurality of modular units, each having: one or a plurality of distance measuring sensors distributed across the working direction, or one or a plurality of camera systems distributed across the working direction.
15. A method for operating a paver which has a machine frame supported by one or more undercarriages, a paving device for the paving of material and a spreading device for spreading the material to be paved in a direction running transversely to the working direction, the spreading device being arranged upstream of the paving device in the working direction, the method comprising: generating elevation profile data or signals corresponding to an elevation profile of material deposited by a material depositing vehicle upstream of the spreading device in a direction running transversely to the working direction, wherein the material depositing vehicle is independent of the paver; and displaying at least one characteristic of the elevation profile relative to a nominal elevation, via one or more display and/or signalling members provided on the machine frame, wherein a surface of at least one of the display and/or signalling members is positioned in a plane transverse to the working direction and oriented in the working direction to be visible to an operator of the material depositing vehicle.
16. The method of claim 15, further comprising: determining volume data corresponding to a volume of the material deposited in front of the spreading device from the elevation profile data or elevation profile signals.
17. The method of claim 15, further comprising: determining portions of the elevation profile, in which the elevation of the material is less than, equal to, or greater than a nominal elevation from the elevation profile data or signals and data describing a predetermined nominal elevation.
18. The method of claim 17, wherein: the data describing the predetermined nominal elevation are determined based on one or more of: a paving elevation; a paving width; a paving speed; and material properties of the material to be paved.
19. The method of claim 15, further comprising: displaying or outputting symbols and/or signals which are characteristic of the elevation profile.
20. The method of claim 19, wherein: a first symbol and/or signal is displayed or output for a portion in which the elevation of the material is less than a nominal elevation, and a second symbol and/or signal is displayed or output for a portion in which the elevation of the material is greater than the nominal elevation.
21. The method of claim 17, further comprising: automatically controlling the spreading device to transport material from a portion, in which the elevation of the material is greater than the nominal elevation, to a portion, in which the elevation of the material is less than the nominal elevation, so that the material is spread over the working width of the paver.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) An embodiment according to the invention is explained in more detail below with reference to the drawings.
(2) In which:
(3)
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DETAILED DESCRIPTION
(10)
(11) The material M (concrete) to be paved is deposited in front of the slipform paver in working direction X. In practice, when the material is deposited, a plurality of accumulations of concrete are formed spread over the working width.
(12) The slipform paver is equipped with a spreading device 7, which has a spreading member 8 that can be moved transversely to the working direction in order to spread the concrete evenly across the entire working width. To adjust the elevation of the concrete to be paved, the slipform paver is equipped with a scraping member 9 extending transversely to the working direction. In the working direction X behind the scraping member 9 there are vibrators 10 for compacting the concrete.
(13)
(14) The slipform paver is equipped with an apron monitoring device 13 for monitoring the region of the site 14 (apron) on which the material to be paved (concrete) is deposited. The apron monitoring device 13 comprises a distance measuring system which has a plurality of distance sensors or camera systems 15 which are arranged transversely to the working direction X of the slipform paver, preferably at constant distances. In the present exemplary embodiment, the slipform paver has a total of six distance sensors or camera systems 15 across the entire working width.
(15) In the present exemplary embodiment, the distance measuring system of the apron monitoring device 13 has a plurality of TOF camera systems 15 attached to a boom 1A of the machine frame 1. The camera systems 15 each have an illumination unit (not shown) to illuminate the apron 14, a lens to collect the light reflected from the environment and a TOF sensor that measures the transit time for each pixel, as well as an interface for outputting data. TOF camera systems belong to the prior art.
(16) In addition, the apron monitoring device 13 has a data or signal processing device 16. In the present exemplary embodiment, a data processing device 16 is provided for processing the data of the TOF camera systems 15. The data processing device 16 is configured in such a way that, from the data which are read out from the TOF camera systems 15, elevation profile data are generated which describe the elevation profile of the material M deposited in the apron of the spreading device 7 in a direction running transversely to the working direction X.
(17) The TOF camera systems 15 are assigned to specific portions in which the elevation of the deposited material is monitored. In the present embodiment, the working width is divided into six portions, wherein only three portions I, II, III are shown in
(18) In the present exemplary embodiment, for each of the six portions, the data processing device 16 determines a value for the elevation H, such as the maximum elevation, of the material in the respective portion. These values are stored in a memory 16A of the data processing device 16.
(19) The apron monitoring device 13 also has an input device 17, for example a keyboard 17A or a touch screen. With the input device 17, the machine operator of the slipform paver can manually enter a nominal elevation H.sub.NOMINAL, which is stored in the memory 16A of the data processing device 16.
(20) The data processing device 16 is configured in such a way that the elevation values H.sub.ACUTAL assigned to the individual portions are compared with a nominal elevation H.sub.NOMINAL. If the elevation of the material is less than the nominal elevation, an insufficient quantity of material is assumed in the relevant portion, and if the elevation of the material is equal to or greater than the nominal elevation, an adequate quantity of material is assumed. In
(21) In addition, the apron monitoring device 13 has a display or signalling device 18 which has a number of display or signalling members 19 corresponding to the number of portions. In the present exemplary embodiment, six display members 19 are provided which, in the present exemplary embodiment, are display panels attached to a boom 1B of the machine frame 1.
(22) The display or signalling members 19 are arranged in the field of vision of the lorry driver, who tips the material in front of the slipform paver, transversely to the working direction X. The display or signalling members 19 can be attached to parts of the machine frame 1.
(23) However, the display or signalling device 18 may also have display or signalling members 19 which are not provided on the slipform paver. The display members or signalling members can also be provided on a portable display or signalling unit 20. In the present exemplary embodiment, an additional display or signalling unit 20 in the form of a tablet is provided, on whose screen the display members 19 are displayed, and which can have a signalling member 19, for example a loudspeaker (
(24) The portable display unit 20 communicates with the data processing device 16 via a wired or wireless connection, e.g. via WLAN or data transmission according to the Bluetooth standard. The portable display unit 20 can also replace the display panels on the slipform paver.
(25) The display or signalling device 18 displays a first symbol 19A, for example a cross, for a portion I in which the elevation H.sub.ACTUAL of the material is greater than or equal to the nominal elevation H.sub.NOMINAL, and a second symbol 19B, for example an arrow pointing upwards, for a portion II, III in which the elevation of the material is less than the nominal elevation. The symbols 19A, 19B can have a certain colour. For example, the cross can be displayed with an array of green light-emitting diodes and the arrow with an array of red light-emitting diodes. The red arrow signals to the driver of the lorry that further material is to be tipped in the relevant portion. The green cross signals that there is sufficient material in the portion. As a result, feeding of the slipform paver is facilitated.
(26) One embodiment provides that the display or signalling device 18 not only displays or signals whether there is sufficient material in the relevant portion, but also displays the elevation of the material, for example the elevation in cm. It is also possible to calculate and display the value by which the nominal elevation H.sub.NOMINAL is reduced and/or exceeded. In these exemplary embodiments, additional alphanumeric display members 19′ are provided. However, only alphanumeric display of the material elevations can be carried out.
(27) The TOF camera systems 15 permit a three-dimensional measuring of the material deposited in the apron of the slipform paver. A further embodiment provides that data processing device 16 is configured in such a way that volume data describing the volume of material deposited in front of the spreading device 7 are determined from the elevation profile data. Said volume data are displayed on the display device 18. For example, the material volume is calculated separately for each portion, and on alphanumeric display members 19′, the volumes of the material are displayed separately for each portion. Another embodiment provides that the total volume is calculated and displayed using the display device 18.
(28) The data processing device 16 can be part of the central control and computing device 21 of the slipform paver or form a separate unit which cooperates with the central control and computing device 21 of the slipform paver. The total volume determined can be used as a basis for further evaluation in the data processing device 16 or the control and computing device 21. The slipform paver can be controlled on the basis of the data determined in this manner.
(29) An embodiment provides that the data processing device 16 is configured in such a way that it is calculated whether the existing volume of material (quantity of material) is sufficient for a certain period of time. In addition, or as an alternative, the data processing device can also calculate the quantity of material still to be deposited for that period.
(30) A further embodiment does not provide for a manual entry of a nominal value for the elevation of the material to be deposited, but for an automatic determination of the nominal elevation. In this embodiment, the input device 17 is designed in such a way that the paving elevation and/or the paving width and/or the paving speed and/or the material properties of the material to be paved can be entered. The data processing device 16 is configured in such a way that the nominal elevation H.sub.NOMINAL is calculated on the basis of the paving elevation and/or the paving width and/or the paving speed and/or the material properties of the material to be paved, which are entered using the input device 17.
(31) The following describes another aspect of the invention that is of independent inventive significance, i.e. it does not require the display described above and can also be used instead of the display.
(32) The spreading device 7 of the slipform paver has a drive device 22 shown only schematically in
(33) A control device 23, which cooperates with the data processing device 16, is provided for controlling the drive device 22 of the spreading device 7. The control device 23, which can be part of the central control and computing device 21 of the slipform paver, controls the drive device 22 of the spreading device 7 in such a way that the material is transported from a portion in which the elevation of the material is greater than the nominal elevation to a portion in which the elevation of the material is less than the nominal elevation, so that the material is spread over the entire working width of the paver. The control device 23 may also be implemented and referred to herein as a “controller.”
(34) The individual steps performed by the data processing device 16 and the control device 23 to control the spreading member 8 of the spreading device 7 are described in the following with reference to
(35) The data processing device 16, which receives the elevation profile data of the apron monitoring device 13 and the position data of the drive device 22 of the spreading device 7, continuously checks whether sufficient material is present in each portion I, II, III by comparing the actual elevation H.sub.ACTUAL of each accumulation of material in a portion I, II, III with the nominal elevation H.sub.NOMINAL. If H.sub.ACTUAL is greater than or equal to H.sub.NOMINAL, it is assumed that sufficient material is present (
(36) If there is not enough material in a portion, the total volume V.sub.H of the material is determined in the apron of the slipform paver which is above the nominal elevation H.sub.NOMINAL, and the total volume V.sub.L of the material which is below the nominal elevation H.sub.NOMINAL, is determined. If the difference between V.sub.H and V.sub.L is greater than a specified threshold value, then it is concluded that sufficient material is present (step B). An exact determination of the volumes based on the elevation profile data is not required. In practice, a rough estimate of the volumes is sufficient. If the volume is not sufficient, i.e. the difference between V.sub.H and V.sub.L is smaller than a specified threshold value, a corresponding display is made or a corresponding signal is output. For example, the display and signalling device 18 gives an audible or visual alarm (step C).
(37) Now it is determined in which portion P.sub.H there is a sufficient volume of material, i.e. whether the ACTUAL elevation H.sub.ACUTAL is greater than the NOMINAL elevation H.sub.NOMINAL, and in which portion P.sub.L there is an insufficient volume of material, i.e. whether the ACTUAL elevation H.sub.ACTUAL is less than or equal to the NOMINAL elevation H.sub.NOMINAL (step DL and step DH). Thereupon the relative position of the portions P.sub.L or P.sub.H with or without sufficient volume of material is determined (step E). It is determined whether a portion P.sub.H in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL, i.e. the volume is sufficient, is on the left side (step F.sub.L) or on the right side (step F.sub.R) of the portion P.sub.L in which the elevation of the material is less than the nominal elevation, i.e. the volume is insufficient.
(38) In
(39) If the portion P.sub.H in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL, lies on the left side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step F.sub.L), and the spreading member 8 is on the left side of the portion P.sub.H in which the elevation of the material is greater than the nominal elevation (step G.sub.L), the control device 23 lowers the spreading member 8 and moves the spreading member 7 to the right side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step H.sub.L). In
(40) If the portion P.sub.H in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL lies on the left side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step G.sub.L), and the spreading member 8 is on the right side of the portion, in which the elevation of the material is greater than the nominal elevation, the control device 23 first moves the spreading member 8 in an elevated state to the left side of the portion P.sub.H in which the elevation of the material is greater than the nominal elevation (step IL), i.e. to the position indicated in
(41) In a similar way, the drive device 22 of the spreading device 7 is controlled when the portion P.sub.H in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL is on the right side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (steps F.sub.R, G.sub.R, H.sub.R, I.sub.R).
(42) If the portion P.sub.H, in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL, is on the right side of the portion P.sub.L, in which the elevation of the material is less than the nominal elevation (step F.sub.R), and the spreading member 8 is on the right side of the portion P.sub.H, in which the elevation of the material is greater than the nominal elevation (step G.sub.R), the control device 23 lowers the spreading member from 8 and moves the spreading member to the left side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step H.sub.R).
(43) If the portion P.sub.H in which the elevation of the material is greater than the nominal elevation H.sub.NOMINAL lies on the right side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step F.sub.R), and the spreading member 8 is on the left side of the portion P.sub.H in which the elevation of the material is greater than the nominal elevation (step G.sub.R), the control device 23 first moves the spreading member 8 in an elevated state to the right side of the portion P.sub.H in which the elevation of the material is greater than the nominal elevation (step I.sub.R), then lowers the spreading member and moves the spreading member to the left side of the portion P.sub.L in which the elevation of the material is less than the nominal elevation (step H.sub.R).
(44)
(45) A paving train for a two-layer concrete paving is described in the following with reference to
(46) At least the subsequent slipform paver 40 (top-layer concrete paver) is a slipform paver equipped with the apron monitoring device 13 described with reference to
(47) The apron monitoring device 13 of the top-layer concrete paver 40 continuously monitors the volume of the material in the apron 55. The apron monitoring device 13 is configured in such a way that the elevation profile data or signals are used to determine the volume data describing the volume of material deposited in the front of the spreading device 7 of the top-layer concrete paver 40. These volume data are then subjected to further data or signal processing in the data or signal processing device 16 in order to determine whether a sufficient amount of material is present. If the volume is not sufficient, this is indicated by the display or signalling unit 20′, which the driver of the lorry can easily recognise, or a signal is output by the display or signalling unit 20′. Alternatively or additionally, intervention in the machine control of the top-layer concrete paver 40 and/or bottom-layer concrete paver 30 can also be carried out.