Tiled floor assembly and components
11585100 · 2023-02-21
Inventors
Cpc classification
E04F2015/02055
FIXED CONSTRUCTIONS
E04F2015/02066
FIXED CONSTRUCTIONS
E04F15/0215
FIXED CONSTRUCTIONS
E04F15/02044
FIXED CONSTRUCTIONS
International classification
Abstract
A suspended timber frame deck comprising a timber frame of interconnected timber beams. Tiles are located on top of the beams indirectly at at least two locations by a tile support pad located between the tile and an underlying timber beam. Each pad includes a protrusion located in a hole of the timber beam to register therewith to the timber beam and registered to the tile to help locate the tile to the timber beam and help prevent the tile from sliding over the timber beam.
Claims
1. A tiled floor assembly for arranging atop a substructure a tiled floor comprising a plurality of tiles, the assembly comprising: a. a plurality of intermediate members each comprising at least one locating indexing feature, and b. a plurality of tile footing pads, each tile footing pad comprising at least one pad indexing feature and configured to only in part support a tile of the plurality of tiles only at a corner region of said tile, wherein the plurality of intermediate members are configured to be arranged spaced apart atop the substructure so as to form an array of locating indexing features, each tile footing pad of the plurality of tile footing pads being indexed with the array of locating indexing features by said at least one pad indexing feature thereof cooperating with a locating indexing feature of the array of locating indexing features, wherein the at least one pad indexing feature of each tile footing pad of the plurality of tile footing pads comprises a protuberance, and wherein the at least one locating indexing feature of each intermediate member of the plurality of intermediate members comprises a hole extending at least partially through said intermediate member to cooperate with and receive said protuberance, and each tile of the plurality of tiles being, only in part, adhered to and supported only at each of its corner regions by at least one or more of the so-indexed plurality of tile footing pads so as to form said tiled floor.
2. A tiled floor assembly as claimed in claim 1, wherein each tile footing pad of the plurality of tile footing pads has frangible or non-frangible flanges comprising lips against each of which a corner region of a tile of the plurality of tiles can abut.
3. The tiled floor assembly as claimed in claim 1, wherein each intermediate member of the plurality of intermediate members is configured to be affixed to the substructure by way of adhesive and/or by way of at least one fastening member connecting said intermediate member to said substructure.
4. The tiled floor assembly as claimed in claim 3, wherein each intermediate member of the plurality of intermediate members comprises a fixture perforation configured to cooperate with said fastening member to affix the intermediate member to the substructure.
5. The tiled floor assembly as claimed in claim 1, wherein each intermediate member of the plurality of intermediate members is frangible along channels extending across upper or lower surfaces of said intermediate member.
6. The tiled floor assembly as claimed in claim 1, comprising a plurality of spaced apart height adjustable props.
7. The tiled floor assembly as claimed in 6, wherein each spaced apart height adjustable prop of the plurality of spaced apart height adjustable props presents an upper bearing member comprising at least one locating indexing feature such that the plurality of spaced apart height adjustable props form at least part of the array of locating indexing features, at least one tile footing pad of the plurality of tile footing pads thereby being indexed by said at least one pad indexing feature thereof cooperating with a locating indexing feature of the plurality of spaced apart height adjustable props so forming at least part of said array of locating indexing features.
8. The tiled floor assembly as claimed in claim 7, wherein the upper bearing member of each spaced apart height adjustable prop of the plurality of spaced apart height adjustable props comprises a flange extending upwardly therefrom against which a lateral part of the substructure can abut to be affixed thereto.
9. The tiled floor assembly as claimed in claim 8, wherein said flange of the upper bearing member of each spaced apart height adjustable prop of the plurality of spaced apart height adjustable props is frangible so as to be removable from the prop.
10. A method of arranging a tiled floor comprising a plurality of tiles onto or atop a substructure, said method comprising the steps of: a. arranging a plurality of intermediate members each comprising at least one locating indexing feature spaced apart atop the substructure so as to form an array of locating indexing features, b. providing a plurality of tile footing pads, each tile footing pad comprising at least one pad indexing feature and configured to only in part support a tile of the plurality of tiles only at a corner region of said tile, and c. forming said tiled floor by: i. placing and indexing at least one tile footing pad of the plurality of tile footing pads within the array of locating indexing features by cooperating the at least one pad indexing feature of the at least one tile footing pad with a locating indexing feature of the array of locating indexing features, wherein the at least one pad indexing feature of each tile footing pad of the plurality of tile footing pads comprises a protuberance, and wherein the at least one locating indexing feature of each intermediate member of the plurality of intermediate members comprises a hole extending at least partially through said intermediate member to cooperate with and receive said protuberance, and only in part adhering at least one tile of the plurality of tiles, only at at least one of its corner regions, to at least one of the so-indexed at least one tile footing pad, and/or ii. adhering only in part at least one tile of the plurality of tiles, only at at least one of its corner regions, to at least one or more of the plurality of tile footing pads, and placing and indexing each tile footing pad of the plurality of tile footing pads so-adhered to said at least one tile with the array of locating indexing features by cooperating the at least one pad indexing feature of each tile footing pad of the plurality of tile footing pads so-adhered to the at least one tile with a locating indexing feature of the array of locating indexing features, wherein the at least one ad indexing feature of each tile footing pad of the plurality of tile footing pads comprises a protuberance, and wherein the at least one locating indexing feature of each intermediate member of the plurality of intermediate members comprises a hole extending at least partially through said intermediate member to cooperate with and receive said protuberance.
11. The method as claimed in claim 10, further comprising the step of providing a plurality of spaced apart height adjustable props and arranging them onto or atop the substructure, each spaced apart height adjustable prop presenting an upper bearing member comprising at least one locating indexing feature such that the plurality of spaced apart height adjustable props form at least part of the array of locating indexing features.
12. The tiled floor assembly as claimed in claim 1, wherein each tile footing pad of the plurality of tile footing pads is supported atop upper surfaces of the plurality of intermediate members.
13. The tiled floor assembly as claimed in claim 1, wherein each tile of the plurality of tiles is quadrilateral shaped with right angle or obtuse angled corner regions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described by way of example only and with reference to the drawings in which
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
DETAILED DESCRIPTION
(25) More detail of the invention of which examples as shown in the drawings, will now be described.
(26)
(27) The timber frame provides the supporting structure for tiles 8 to be located on top to in part define the tiled floor assembly of the present invention. The tiles are preferably supported on top of the upwardly facing surfaces 9 of the timber frame members and are held in place in a horizontal direction by virtue of the use of locating indexing features 10 preferably in the form of holes provided in the timber frame members at appropriate locations.
(28) The tiles 8 index with these locating indexing features 10 using at least one and preferably a plurality of tile footing pads 11 of a kind as seen as an example in
(29) Each pad 11 comprises of a base 12 on top of which a tile is able to be placed. An adhesive may be applied between the upper facing surface 13 of the base and a downwardly facing surface of the tile so that the pad 11 and the tile are able to be adhesively affixed to each other. This adhesive affixing may occur after the pad has been placed on the frame and registered with a locating indexing feature. In the preferred mode of installation 4 pads are placed on the framing for a tile to then be adhered to the 4 pads. The pads themselves are preferably not adhered to the framing. This allows the tiles to be lifted from the framing at a later date (eg to repair them or to gain access to underneath the tiles and/or framing).
(30) The base includes a protrusion 15. This is able to index with a locating indexing feature 16 of the frame. Such a locating indexing feature may be an opening hole or depression and in the preferred form is a blind hole as seen in
(31) It should be noted that the term locating indexing feature may be used in reference to
(32) In the preferred form the blind hole is created by drilling of the timber framing member at where the pad is to be located to the frame. The drilling of the blind hole is preferably achieved by the use of a drilling jig 50 as seen in plan view in
(33) As can be seen in
(34) The timber framing at its upwardly facing surface 9 is able to receive the downwardly facing surface of the pad.
(35) The upwardly facing surface of the pad 13 is able to be adhesively affixed by the use of an adhesive 18 to the tile 8.
(36) The base 12 of the pad 11 preferably includes at least one, and as shown in
(37) The lip or lips extend upwardly from the base 12 of the pad sufficiently to present a surface such as surface 24 against which an edge of a tile is able to register/abut. The lip may be continuous along the length of the base 12 or in an alternative form a plurality of lips may be presented along a length of a base as seen in
(38) It will be appreciated that a provision of pads at at least two corners of a tile will allow for a translational and rotational fixing of a tile relative to a frame in the tile plane direction. I.e., the tile will not slide over the frame although may still be lifted off the frame. Therefore, in use it is preferred that at least two pads are used per tile to locate the tile to the frame and to prevent it from sliding or rotating off the timber framing. Or that at least one pad provides two spaced apart protrusion for engagement in two spaced apart holes of the frame. In some embodiments of the pad, the pad may extend from one tile corner to the other. And a or adjacent each corner a pad protrusion is provided by the one pad.
(39) The preferred form of the invention utilises a pad at each of the four corners of a tile. The tiles are preferably ceramic tiles and are preferably of a square or rectangular format. Each pad hence has, in the preferred form, two lips 20 and 21 that extend at right angles to each other. This allows for a corner region to be defined by the pad at where a corner of a tile is able to nest. This can be seen in
(40) In some instances it may be desirable for the lip of a pad to be removed or removable. This may desirable where a tile edge is exposed and not contiguous an adjacent tile or other building structure. The lip 20 of a pad is hence preferably able to be removed from the pad. A or each lip is able to be removed from the pad base to by hand or by a tool such as pliers.
(41) In one example such removal may be by hand or by way of a tool such as pliers and the provision of a frangible region 30 between the lip 20 and the base 12 of a pad as seen in
(42) The lip 20 is hence able to be snapped away from the base 12 as seen in
(43) Once a deck frame, such as a floating frame of the assembly of the present invention, has been assembled or placed such as above a building structure as seen in
(44) In an alternative embodiment of the invention, the tiled floor assembly may benefit from not requiring holes to be drilled or otherwise formed into the substructure. Instead, it may be preferable if the locating indexing features are provided by an intermediate member affixed to connected to or atop the substructure, thereby eliminating the need to ensure the holes drilled into the substructure be properly positioned for correct tile alignment.
(45) In such an embodiment, the tile floor assembly may comprise a plurality of intermediate members 200 as shown in
(46) Each intermediate member 200 may be configured to be affixed to the substructure by way of adhesive and/or by way of at least one fastening member connecting said intermediate member to said substructure. For instance, the intermediate member 200 may be glued to an intersection of the timber frame 2 of
(47) Alternatively, or additionally, the intermediate members 200 may be affixed to the substructure or frame 2 by means of a fastening member such as a nail, stud, screw or the like. In that regard, the intermediate member 200 may comprise a fixture perforation 204 configured to cooperate with said fastening member to connect the intermediate member 200 to or atop the substructure or frame 2. This fixture perforation 204 may comprise a hole extending fully through the intermediate member 200 as shown in
(48) The intermediate member 200 provides the benefits of additional sound deadening or acoustic dampening to a substructure as it is preferably formed from rubber or other like materials having such acoustic dampening properties. Further, much like the drilled locating indexing features 10 described hereinbefore, the intermediate members 200 help to prevent planar translation of the pads and tiles connected thereto.
(49) The intermediate members 200 may be located in their appropriate positions through use of a locating jig 300 as shown in
(50) Alternatively, as shown in
(51) Further, in some embodiments, the locating jigs 300 may be permanently affixed to the substructure or frame 2, such that the intermediate members 200 are positioned and constrained within a locating jig 300 (in the case of a ‘U’ shaped locating jig, as shown in area A1 of
(52) The locating jig 300 so configured in any of the above ways may help to align a plurality or all of the intermediate members 200 of a particular assembly, reducing the need to use the before described drilling rig 50 or other means of accurately positioning locating indexing features.
(53) The intermediate member 200 is shown taking a substantially square planar form in
(54)
(55) In this way, the assembler of a tiled floor assembly may customize and configure various intermediate members as suited. For instance, at a notional edge of a floor to be assembled, it may desirable that the square intermediate member 200 having four locating indexing features 202 as shown in
(56) In some embodiments, the substructure may comprise a plurality of height-adjustable props 100. An example prop 100 is shown in
(57) In some embodiments, the upper bearing member 105 further includes a flange 111 extending upwardly therefrom, as shown in
(58) The flange 111, in some embodiments, may connect to a substructure portion 2 such as a beam or the like of a frame, with the beam 2 providing a surface with which to affix or mount an intermediate member 200 and/or locating jig 300 as shown in
(59) Alternatively, said substructure portion 2 may merely be used to form holes into a surface thereof and thereby provide locating indexing features 10 for indexing of the tile footing pads as previously described, and as shown in
(60) In some configurations the flange 111 may be used to connect to a supporting member that does not form part of the substructure, such as a rail or beam, with said rail or beam being usable as described above and shown in
(61) In this manner, the flange 111 provides the props with additional functionality in that they may be employed in conjunction with substructure features in some areas, or used in lieu of substructure features in other areas of said substructure of a tiled floor to be assembled. The flange 111 may be frangible so as to be removable from the bearing member 105 of the prop 100 by hands of a user or via tools.
(62) It will thus be appreciated that the props 100 may be employed in lieu of, or together with, other substructures such as timber frame 2 and the like. The height adjustable nature of the props provides additional modularity and configurability to the assembly as a whole.
(63) Generally, the various components described herein, such as the props 100, intermediate members 200, wedge 113, locating jig 300, drilling jig 50 and the like, and their associated features and functions provide a modular and customizable tool set for assembly of a tiled floor. The various features can be interchanged and customized to suit different builds and provides on-site flexibility in construction of tiled floors as described herein.
(64) This Is Illustrated in
(65) In the same build, the user may also employ a prop 100 at portions of the substrate 5 that require height adjustment for correct levelling, with a wedge 113 used to provide angle adjustment of the prop 100, as shown in area A3. The prop in area A3 is also shown supporting a member 2 through its flange 111 as described above, said member 2 providing a locating indexing feature 10 formed into an upper surface thereof. It will be appreciated that said member may instead support a locating jig 300 and/or intermediate member as shown in
(66) It will thus be appreciated that some or all of the components described in this specification may be provided together as a kit of parts for assembling a plurality of tiles to form a tiled floor on or atop a substructure positioned above, and/or or supported by a substrate. This kit of parts may be used by a tradesman or other suitable skilled person for assembly of a tiled floor as required to suit a particular application. Such a kit of parts may include, for example, a plurality of tile footing pads configured to support one or more tile of a plurality of tiles, each pad comprising a pad indexing feature; with the plurality of tile footing pads being arrangeable by a user to locate and connect the plurality of tile footing pads to the substructure through engagement of the pad indexing features of each pad with a locating indexing hole of an array of locating indexing holes provided by or forming part of the substructure, with the plurality of tiles being supported by the plurality of tile footing pads and affixable thereto to form said tiled floor.
(67) The kit of parts may also include a plurality of intermediate members and/or a plurality of height-adjustable props as described hereinbefore, in which case the kit of parts are arrangeable by the user or tradesman to locate and connect the plurality of tile footing pads to the plurality of intermediate members, the plurality of height-adjustable props and/or to the substructure itself through engagement of the pad indexing features of each pad with a locating indexing hole of an array of locating indexing holes provided by or forming part of the intermediate members, the height adjustable props and/or the substructure itself, with the plurality of tiles being supported by the plurality of tile footing pads and affixable thereto to form said tiled floor.