CIRCUIT BOARD MOUNTED SWITCH WITH ELECTRO STATIC DISCHARGE SHIELD

Abstract

An Electro Static Discharge protection device that is provided to protect sensitive electronics on a Printed Circuit Board (PCB) from inadvertent electrical discharge. The protective device is formed as an intervening structure between a contact surface and a PCB and utilizing the same ground as used by the PCB. When an electrical discharge occurs, the discharge is directed toward the PCB and directed to at least one ground point on the PCB so as to avoid damage to sensitive components.

Claims

1. An electronic device capable of capturing and directing electro-static discharge comprising: a printed circuit board including electronics positioned thereon and including a ground connection; an actuation surface configured to be contacted to actuate the electronic device; an electro static discharge device comprising a frame positioned adjacent to said actuation surface, said electro static discharge device including at least one leg having a proximal end coupled to the frame and a distal end that is positioned adjacent to a ground point on said printed circuit board, and wherein said electro static discharge device is spaced apart from said printed circuit board by an air gap, whereby relative pivoting movement is allowed therebetween; said ground point on said printed circuit board is electrically connected to said ground connection; wherein in the event an object contacts said actuation surface and an electro static discharge occurs, the electro static discharge is drawn down the at least one leg and jumps across the air gap to the ground point on said printed circuit board.

2. The electronic device according to claim 1 further comprising a first set of at least two arms comprising proximal ends coupled to said at least one leg, said first set of at least two arms extending parallel to each other and extending perpendicular from the at least one leg, said at least two arms extending along a length of said actuation surface.

3. The electronic device according to claim 2 wherein the proximal ends of said at least two arms are larger than distal ends of said at least two arms.

4. The electronic device according to claim 3 wherein said at least two arms are configured such that each arm has an upper edge and a lower edge, wherein the upper edge is not parallel with the lower edge.

5. The electronic device according to claim 2 wherein said at least one leg comprises a first leg and the ground point comprises a first ground point, said device further comprising, a second leg extending parallel to the first leg, said second leg having a proximal end and a distal end; and a second ground point on said printed circuit board electrically connected to said ground connection; wherein the proximal end of said second leg is connected to said frame and the distal end of said second leg is positioned adjacent to the second ground point.

6. The electronic device according to claim 5 wherein the ground connection for said first and second legs are provided at different locations on said printed circuit board.

7. The electronic device according to claim 5 further comprising a second set of at least two arms extending parallel to each other and extending perpendicular from said second leg, said second set of at least two arms extending along a length of said actuation surface.

8. The electronic device according to claim 7 wherein proximal ends of said second set of at least two arms are larger than distal ends of said second set of at least two arms.

9. The electronic device according to claim 8 wherein said second set of at least two arms are configured such that each arm has an upper edge and a lower edge, wherein the upper edge is not parallel with the lower edge.

10. The electronic device according to claim 9 wherein the lower edges of said first set of at least two arms are not coplanar with the lower edges of said second set of at least two arms.

11. The electronic device according to claim 1 further comprising a base, wherein said printed circuit board is held within said base.

12. The electronic device according to claim 11 wherein said base comprises a plastic material.

13. The electronic device according to claim 11 wherein said base includes at least one side wall and at least one mounting protrusion.

14. The electronic device according to claim 11 wherein said electronic device comprises a rocker switch including an activation mechanism positioned between said actuation surface and said printed circuit board, said actuation surface comprising a first portion and a second portion such that pressing the first portion will cause a first part of said activation mechanism to pivot toward said printed circuit board and pressing the second portion will cause a second part of said activation mechanism to pivot toward said printed circuit board.

15. The electronic device according to claim 14 wherein said electro static discharge device is fitted over said activation mechanism.

16. The electronic device according to claim 14 wherein said actuation surface comprises a cover that is mechanically coupled to said base such that said activation mechanism and said electro static discharge device are sandwiched between said cover and said base.

17. The electronic device according to claim 1 wherein said electro static discharge device comprises a metal material.

18. An electronic rocker switch capable of capturing and directing electro-static discharge comprising: a printed circuit board including electronics positioned thereon; a base within which said printed circuit board is held; a cover including an actuation surface and configured to be contacted to actuate the electronic switch; an activation mechanism positioned between said actuation surface and said printed circuit board, said actuation surface comprising a first portion and a second portion such that pressing the first portion will cause a first part of said activation mechanism to pivot toward said printed circuit board and pressing the second portion will cause a second part of said activation mechanism to pivot toward said printed circuit board; an electro static discharge device comprising a frame positioned adjacent to said actuation surface and including at least one leg having a proximal end coupled to the frame and a distal end that is positioned adjacent to a ground point on said printed circuit board, and wherein said electro static discharge device is spaced apart from said printed circuit board by an air gap, whereby relative pivoting movement is allowed therebetween; said ground point on said printed circuit board is electrically connected to said a ground connection; wherein in the event an object contacts said cover and an electro static discharge occurs, the electro static discharge is drawn down the at least one leg and jumps across the air gap to the ground point on said printed circuit board.

19. The electronic rocker switch according to claim 18 wherein said at least one leg comprises a first leg and the ground point comprises a first ground point, said switch further comprising: a second leg extending parallel to the first leg, said second leg having a proximal end and a distal end; and a second ground point on said printed circuit board electrically connected to said ground connection; wherein the proximal end of said second leg is connected to said frame and the distal end of said second leg is positioned adjacent to the second ground point.

20. The electronic rocker switch according to claim 19 further comprising: a first set of at least two arms coupled at proximal ends to said first leg, said first set of at least two arms extending parallel to each other and extending perpendicular from said first leg; and a second set of at least two arms coupled at proximal ends to said second leg, said second set of at least two arms extending parallel to each other and extending perpendicular from said second leg; wherein said first and second set of arms each extend along a length of said cover.

21. The electronic rocker switch according to claim 20 wherein the proximal ends of said first and second sets of at least two arms are larger than distal ends of said first and second sets of at least two arms.

22. The electronic rocker switch according to claim 21 wherein each of said first and second set of at least two arms are configured such that each arm has an upper edge and a lower edge, wherein the upper edges are not parallel with the lower edges.

23. The electronic rocker switch according to claim 19 wherein the first and second ground points are provided at different locations on said printed circuit board.

24. The electronic rocker switch according to claim 18 wherein said electro static discharge device comprises a metal material.

25. The electronic device according to claim 18 wherein said base includes at least one side wall and at least one mounting protrusion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0028] FIG. 1 is an illustration of the ESD component that is placed over a PCB to draw an ESD toward the PCB so that it can be dissipated.

[0029] FIG. 2 is an exploded view of a switch device using the ESD component according to FIG. 1.

[0030] FIG. 3 is an assembled view of a switch device using the ESD component according to FIG. 2.

[0031] FIG. 4 is an illustration of the path that an ESD will take without the ESD component included in the switch device according to FIG. 2.

[0032] FIG. 5 is an illustration of the path that an ESD will take with the ESD component included in the switch device according to FIG. 2.

DETAILED DESCRIPTION OF THE INVENTION

[0033] Referring now to the drawings, wherein like reference numerals designate corresponding structure throughout the views.

[0034] FIG. 1 is an illustration of showing how an ESD device 120 (a metal component) is placed over, in an intervening fashion, PCB 110. FIG. 2 is an exploded view of an electronic rocker switch 200 that may use the ESD device 120, which FIG. 3 is an assembled view of the electronic rocker switch 200.

[0035] FIG. 1 generically illustrates how the ESD device 120 may be configured and positioned relative to the PCB 110. While the structure, function and operation of the ESD device 120 will be discussed in connection with an electronic rocker switch 200, it will be recognized by those of skill in the art that there are many differing electronic devices that may effectively use the ESD device 120.

[0036] The following examples are presented to further illustrate and explain the present invention and should not be taken as limiting in any regard. Likewise, the illustrations and drawings are not provided to scale and are provided to further explain and illustrate the novel features of the invention.

[0037] Referring to FIGS. 2 and 3, and electronic rocker switch 200 is shown. The electronic rocker switch 200 is capable of capturing and directing electro-static discharge that may occur due to, a person coming in contact with a contact surface 132 of the cover 130. As can be seen, a PCB 110 is fitted into a base 140. Base 140 may comprise a molded plastic material and may be provided with mounting protrusions 142 and side walls 144. In this manner, electronic rocker switch 200 may be mounted to a surface by a fastener, such as, for example, a screw, via the mounting protrusions 142.

[0038] The PCB 110 may comprise virtually any type of printed circuit board that includes electronics positioned in or on the structure. In one configuration, the PCB 110 is attached to base 140 by any well-known connection mechanism, including but not limited to, a snap connection, a friction fit, a fastener and so on.

[0039] Also shown in FIGS. 2 and 3 is activation mechanism 150. Activation mechanism 150 is positioned between PCB 110 and contact surface 132. In operation, a user may depress either a first portion 131 of contact surface 132, or a second portion 133 of contact surface 132. Depression of either side of contact surface 132 will cause the side depressed to pivot that side of activation mechanism 150 downward toward PCB 110 such that the rocker switch 200 is activated. The base 140 is molded to receive and hold activation mechanism 150. In particular, base 140 allows for activation mechanism 150 to pivot in a teeter-totter action such that either one side or the other of the rocker switch is activated.

[0040] The cover 130 is also formed of a malleable material and is designed including side walls 134 that engage with side walls 144 of base 140. In one configuration, side walls 134 each include a recess 136 for receiving a distal end 146 of side walls 144. The connection between the cover 130 and base 140 may comprise, for example, a protrusion engaging with an undercut or any other suitable connection method. Likewise, it is contemplated that upon connection of the cover with the base, a water tight seal may be formed, which may include the use of a seal (not shown).

[0041] Also shown more clearly seen in FIG. 1 is ESD device 120. ESD device 120 comprises a frame 122 that may, in one configuration, generally correspond in size to a central area of PCB 110. Frame 122 may also optionally include an opening 124. Extending from frame 122 is a first leg 126 and a second leg 126. First and second legs 126, 126 are connected to opposite sides of frame 122 and extend generally parallel to each other and generally perpendicular to frame 122. It is contemplated that ESD device 120 may comprise a metal material that provides a very low resistance to electrical current.

[0042] Extending from first leg 126 are arms 128 that extend generally parallel to each other and generally perpendicular to first leg 126. As can be seen with reference to FIG. 1, ESD device 120 may be formed as a single, unitary construction. With reference to arms 128, each arm comprises a proximal end that is attached to first leg 126 and a distal end that terminates at a maximum distance from first leg 126. Looking at each arm 128, it can further be seen that an upper edge 127 defines an upper part of arm 128 and a lower edge 129 defines a lower part of arm 128. Additionally, the proximal ends of arms 128 are larger than the distal ends such that lower edge 129 is not parallel with upper edge 127. Another way to describe the configuration of the edges of arms 128 extending from a leg 126 is that that the upper edges 127 are coplanar with each other and the lower edges are coplanar with each other, however, the upper edges 127 are not coplanar with the lower edges 129.

[0043] First and second legs 126, 126 each extend downward from frame 122 toward PCB 110. Each of first and second legs 126, 126 terminates at a distal end that may comprise a point, where each is terminated adjacent to ground connection points 114, 114 respectively on PCB. It is contemplated that by using the same ground that is used by the PCB, this avoids the technique of trying to move an electro static discharge away from the PCB; but instead, draws the charge toward the PCB and to the same ground used by the PCB. As can be seen, the ends of first and second legs 126, 126 terminate short of actually physically contacting ground connection point 114, 114. This allows for the pivoting of the switch assembly. Likewise, the ground connection points 114, 114 are physically separated from each other, but are maintained at the same potential being coupled to a common ground used by the PCB 110.

[0044] The ESD device 120, as stated previously, may comprise a metal material or an alloy. The material will be selected primarily to be a good electrical conductor as electro static discharge should see the ESD device 120 as an essentially zero ohm path of resistance for its length so as to draw any charge along the EDS device 120 to ground. The resistance should be calculated as the air resistance equal to the distance an electro static discharge must cross to reach EDS device 120. The positioning of EDS device 120 is provided to ensure that any path electro static discharge could take to the PCB would be much higher in resistance than the path to the EDS device 120.

[0045] Likewise, the base 140 and the activation mechanism 150 may all comprise a plastic, composite material and the cover 130 may also comprise a malleable material that is generally an electrical insulator.

[0046] Referring now to FIGS. 4 and 5, FIG. 4 illustrates an electronic rocker switch without the use of the ESD device 120. In this instant, it can be seen that upon a person touching an upper surface of cover 130, and electro static discharge may overcome the resistance presented by the configuration of the switch. In this case, plastic is more resistive than air so the discharge would seek to move through the air in a Z shaped path around the side wall 134 of cover 130, up and over the edge of side wall 144 of base 140 and then in the most direct path to electrical ground. In this case, the PCB would be the closest path such that the electro static discharge would arc to the PCB. This, in turn, could cause severe damage to the sensitive electronics on the PCB as the very high voltage passed through the PCB to the ground.

[0047] A cause for this unwanted electro static discharge is due to the configuration of the switch with the PCB being positioned relatively close to the actuation surface of the switch. This close proximity lowers the resistance an arc faces to ground through the PCB. Variations in the environment and atmosphere can also have deleterious effects on the resistance to ground through the PCB. This can especially be the case in a wet, exterior environment.

[0048] Turning to FIG. 5, the same type of switch is shown, however, with the ESD device 120 installed. As can be seen, electro static discharge (shown by heavy dashed line) still occurs in the switch with the ESD device 120, however, instead of traveling through and damaging the PCB, the path of travel for the electrical current is a Z shaped path through the air and then it jumps to a distal end of arm 128 and travels to leg 126 and downward to the ground connection 114.

[0049] Therefore, by creating a path with greatly reduced resistance, the ESD device 120 can direct the discharge to a point on the PCB where no components will be damaged. The resistance of the path can be calculated by the length the arc would need to take through the air, or the (reduced) air gap plus the resistance of the metal component. The resistance of metal is significantly lower than that of air, so for the purpose of calculating the path of least resistance in current structure, only the resistance of the air gaps need be considered as the metal is effectively calculated as a zero ohm path.

[0050] A significant advantage the present configuration provides is that it allows for the PCB to be positioned very close to the top of the switch where a person would actually contact the surface of the switch to operate it. ESD protection exceeding 30 kV is provided even though there is minimal distance from the contacting surface to the PCB even in vastly differing environmental conditions. This is due to the intervening ESD device and the positioning of the legs of the ESD device relative to the same ground used by the PCB 110.

[0051] Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many other modifications and variations will be ascertainable to those of skill in the art.