APPARATUS FOR READING AND IDENTIFYING THE PROFILE OF A KEY
20180274895 ยท 2018-09-27
Inventors
Cpc classification
International classification
G01B5/00
PHYSICS
Abstract
The invention relates to an apparatus (1) for reading the profile of a key (5) defined by a head portion (5) and a shank portion (5). Such an apparatus comprises a lighting chamber (60) provided with an inlet section (9) for inserting said key and an optical device (50) operatively associated with the chamber (60). The optical device (50) defines an optical axis (200) and is configured to capture at least one image of the profile. The apparatus (1) further comprises a support device (10) which defines a bearing plane (100) for at least one segment of said key (5), in which such a bearing plane (100) is parallel to said optical axis (200). The apparatus further comprises a lighting device configured to illuminate at least one terminal part of the key shank once it has been inserted into the chamber (60).
Claims
1. An apparatus for reading the profile of a shank portion of a key said shank portion comprises at least one terminal part, said apparatus being characterized in that it comprises: a chamber provided with an inlet section for the insertion of at least one segment of said shank portion; an optical device operatively associated with said chamber, said optical device defining an optical axis and being configured to capture an image comprising at least one view of said profile; a support device which defines a bearing plane for at least one segment of said key, said optical axis being parallel to said bearing plane; a lighting device operatively associated with said chamber and configured to illuminate said at least one terminal part of said shank portion, wherein said lighting device comprises: a first source of scattered light operatively associated with said chamber and configured to illuminate a first side of said shank portion comprised between a first face resting on said bearing plane and a second face opposite to said first face; a second source of scattered light operatively associated with said chamber and configured to illuminate a second side of said shank portion opposite to said first side.
2. An The apparatus according to claim 1, wherein said optical device is a telecentric lens.
3. The apparatus according to claim 1, wherein said sources of scattered light extend mainly along a reference direction parallel to said optical axis.
4. The apparatus according to claim 1, wherein said apparatus comprises dimming means of said inlet section configured to limit, at least during the activation of said light sources, the entry of light in said chamber.
5. An The apparatus according to claim 1, wherein said apparatus comprises positioning means of said key configured to define a limit position of insertion of said key in said chamber and/or alignment means of said key which define an orientation direction of said key.
6. The apparatus according to claims 1, wherein said apparatus comprises a closure device comprising a pair of walls of which at least one wall is movable along a direction parallel to the bearing plane and orthogonal to the optical axis, said at least one of said walls being subjected to the thrust of an elastic element which acts so as to draw up the walls themselves, said walls being configured to interact with a corresponding side of said key during the insertion thereof.
7. The apparatus according to claim 1, wherein said support device comprises: a bearing element having a flat surface which defines said bearing plane; a blocking element which is opposite to said bearing element with respect to said bearing plane, said blocking element blocking said key against said flat surface.
8. The apparatus according to claim 1, wherein said chamber comprises a first side wall to which said first source of scattered light is connected and a second side wall to which said second source of scattered light is connected, said side walls being configured so that at least the corresponding inner surface extends on a plane parallel to the optical axis and orthogonal to the bearing plane.
9. The apparatus according claim 1, wherein said chamber comprises a first transverse wall which extends in a position above the bearing plane and a second transverse wall which extends in a position below said bearing plane, one between said first transverse wall and said second transverse wall being made of reflective material, the other being made of non-reflective material.
10. The apparatus according to claim 9, wherein said lower wall and said upper wall are made of a translucent material.
11. The apparatus according to claim 9, wherein said transverse walls extend between said side walls.
12. The apparatus according to claim 9, wherein at least one inner surface of said first transverse wall is inclined at a first angle (1) with respect to the bearing plane, said inner surface extending on a plane which diverges from said bearing plane in the direction of said optical device.
13. The apparatus according to one of claims 9, wherein at least one inner surface of said second transverse wall is inclined at an angle (2) with respect to the bearing plane, said inner surface extending on a plane which diverges from said bearing plane in the direction of said optical device.
14. An The apparatus according to claims 1, wherein said apparatus comprises an openable casing that defines an internal, volume in which a support structure is placed, said chamber being installed on a support connected in removable manner to said support structure.
Description
LISTING OF DRAWINGS
[0021] Further features and advantages of the present invention will become more apparent from the following detailed description, provided by way of non-limiting example and shown in the accompanying drawings, in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION
[0031] The present invention relates to an apparatus 1 for reading the profile of a key 5, for example for locks or for motor vehicles. With reference to
[0032] The apparatus 1 according to the invention is configured to read the profile and thus identify different types of keys, such as for example the standard type shown in
[0033]
[0034] The apparatus 1 according to the invention comprises a chamber 60 operatively associated with the telecentric lens 50. The chamber 60 comprises an inlet section 9 through which is inserted the key 5, the profile of which is to be read/identified. Such an inlet section 9 is preferably defined through a bottom wait 68 of the chamber itself. Such a bottom wall 68 is preferably defined in a dark, opaque and non-reflective material. The telecentric lens 50 is installed in a position which is substantially in front of the inlet section 9, i.e. opposite to the bottom wall 68. As is shown in
[0035] With reference to
[0036] With reference to
[0037] According to a preferred embodiment shown in the drawings, the lighting device comprises a first source 21 of scattered light and a second source 22 of scattered light placed in fixed position inside the chamber 60 and configured to illuminate two opposite sides 7, 7 of the shank 5. In this manner, direct illumination, and not backlit illumination, of the key shank is obtained. Namely, the first source 21 is configured to illuminate/scatter the light onto a first side 7 of the shank 5, while the second source 22 is configured to illuminate a second side 7, opposite to said first side 7. For this purpose, the sources 21, 22 are arranged, with respect to the bearing plane 100, so as to face the sides 7, 7 of the shank 5 once the key 5 has been inserted into the chamber 60, as shown in
[0038] The two sources 21, 22 (or light sources 21, 22) are each arranged along a reference direction 101 which is parallel to the optical axis 200. Preferably, the two light sources 21, 22 extend for the whole length of the chamber 60, which length is assessed according to a direction parallel to the optical axis 200. Again according to a preferred embodiment, the two light sources 21, 22 are also arranged in a specular position with respect to a reference plane 109 (indicated in
[0039] According to a possible embodiment schematized in the drawings, the two light sources 21, 22 are each defined by a plurality of LEDs 21, 22 aligned according to a row which defines the corresponding reference direction 101 indicated above. Preferably, each light source 21, 22 comprises scattering means of the light operatively associated with the corresponding plurality of LEDs 21, 22 for scattering the light generated by the LEDs themselves. With reference to
[0040] In an alternative embodiment, the light sources 21, 22 could be defined by one LED or alternatively by a pair of LCD strips arranged on opposite sides of the chamber 60 in symmetrical position with respect to the above-defined reference plane 109. In all cases, according to the invention, the two light sources 21, 22 are configured in the shape of light strips, bands or walls arranged on opposite sides of the chamber 60 so as to illuminate opposite portions of the shank 5.
[0041] According to a preferred embodiment, the light sources 21, 22 are arranged above the bearing plane 100 of the key 5 so as to scatter the light generated mainly in a reference volume V defined between the bearing plane 100 itself and a reference plane 119 parallel to the bearing plane 100 (see the diagram in
[0042] In general, through the above-described arrangement, the light generated by the light sources 21, 22 is reflected from the sides 7, 7 of the shank 5. The light which hits the terminal part 3 of the shank portion 5 is reflected towards the telecentric lens 50. As a whole, due to the illumination defined in the chamber 60, the image of the shank 5 captured by the telecentric lens 50 is advantageously light against a dark background, as shown in
[0043] According to the invention, the chamber 60 of the apparatus 1 is configured so as to be dark to the reference radiation of the light sources 21, 22, or more generally, of the lighting device employed. In other words, the chamber 60 is configured so as not to have light radiations in the reference band of the light sources/lighting device other than the light sources 21, 22 themselves.
[0044] According to a possible preferred embodiment, the two light sources 21, 22 generate infrared light. It has been shown how this solution ensures capturing a sharp image regardless of the color of the shank portion 5 of the key examined. Moreover, the infrared radiation stands out for a slight or even non-existent wavelength in the work environments in which an apparatus for reading the profile of a key is typically used. This means that any radiations which cross the inlet section 9 in fact have no effect on the illumination of the shank 5 and accordingly on the quality of the image captured by the telecentric lens 50. However, the possibility of using other functionally equivalent light sources 21, 22 capable of emitting light having various wavelengths as visible or UV, falls within the scope of the present invention. In the case indicated above in which the two light sources 21, 22 generate infrared light, an IR-pass filter (this term meaning a filter capable of passing only IR radiation) is preferably mounted on the telecentric lens 50.
[0045]
[0046] With reference to
[0047] With reference to
[0048] With reference again to
[0049] The apparatus 1 according to the invention preferably comprises positioning means of the key 5 configured to define a physical limitation to the insertion of the key itself into the chamber 60 and/or alignment means for aligning the key during the insertion along a substantially parallel direction to the optical axis 200. The positioning means substantially define a limit insertion position in the key 5, so that the head 5 remains substantially outside the chamber 60. The alignment means instead define a direction of orientation for the >key 5. According to a preferred embodiment, the positioning means and the alignment means are defined by a surface on which the stop portion 4 of the key 5 rests in abutment during the insertion of the key. Such an abutment defines a limit position for the insertion of the key and at the same time determines an orientation of the key itself.
[0050] With reference to
[0051] With reference to
[0052] The two walls 31, 32 comprise an inner surface 36 which faces the chamber 60, or more generically faces the telecentric lens 50, and an outer surface 37 opposite to the inner surface 36. According to the invention, the inner surface 36 is not reflective for the purposes of absorbing the light radiation and therefore for preventing the head 5 and the stop 4 of the key 5 from being visible to the telecentric lens 50. In fact, the inner surface 36 is not reflective in order to increase the quality of the image captured by the telecentric lens 50.
[0053] The outer surface 37 of at least one of the walls 31, 32 instead forms the abutment for a stop portion 4 of the key 5. Due to such an abutment, the shank 5 is positioned inside the chamber 60, while the head portion 5 advantageously remains outside the chamber itself. This means that the head 5 advantageously remains excluded from the image captured by the telecentric lens 50. When the key has a dual stop 4 (see for example
[0054] With reference again to
[0055] Preferably, the flat surface 11 of the bearing element I l has an axial extension, i.e. assessed along a direction parallel to the optical axis 200, in the range from 5 to 15 mm. In this manner, at the end of the insertion of the key 5, at least one segment of the shank 5 advantageously will overhangingly emerge inside the chamber 60. It has been shown that such an overhanging arrangement improves the definition of the image captured by the telecentric lens 50.
[0056] In the embodiment shown in
[0057] In an alternative embodiment, the blocking clement 12 could have a similar configuration to that of the bearing element 11. Further constructional variants of the blocking element however are to be considered as falling within the scope of the present invention.
[0058] According to a further aspect, at least the surfaces of the bearing element 11 and of the blocking element 12 facing the telecentric lens 50 are made of a non-reflective material in order to absorb the light scattered by the light sources 21, 22 to the greatest extent possible, i.e. in order to increase the quality of the image captured by the telecentric lens 50.
[0059] Preferably, the bearing element 11 comprises a pair of non-reflective chamfer surfaces 13, 13 (
[0060] It is worth noting that the same effects obtained by the chamfer surfaces 13, 13 in the blocking element 12 are achieved due to the cylindrical shape assigned to the body of the element itself. The second chamfer surface 13 and the cylindrical shape of the blocking element 12 as a whole generally define shielding means of the support device 10 configured to prevent the reflection of the light towards the telecentric lens 50 close to the surfaces 8, 8 of the shank 5 in contact with the device 10 itself.
[0061] As shown in
[0062] It is worth noting that in light of the principle of illumination implemented in the apparatus 1 according to the invention, the elements of the support device may advantageously be made of metal material to the benefit of increased resistance against wear, and decreased costs.
[0063] With reference to
[0064] With reference again to
[0065] According to the invention, the inner surface 65 of one of the two walls mentioned (preferably the upper wall 65) is made of a reflective translucent material, while the inner surface 66 of the other wall (preferably the lower wall 66) is made of a non-reflective translucent material. In particular, the use of a translucent material for both the inner surfaces 65, 66 mentioned advantageously allows the terminal part 3 of the shank 5 to be effectively illuminated also when a key has a rounded/chamfered end/tip. The use of a reflective material for at least one of the two inner surfaces instead allows a reflected view of the shank 5 to be obtained on such a surface according to the above description.
[0066] With reference to the diagram in
[0067] According to an alternative embodiment, the inner surface 66 of the lower wall 66 is also inclined with respect to the bearing plane 100, in an opposite direction to the inner wall 65 of the upper wall 65 and namely, so that the two surfaces 65, 66 extend over planes which diverge in the direction of the telecentric lens 50. The surface 66 is inclined, with respect to the bearing plane 100, by a second angle 2 with respect to the bearing plane 100. Due to such an inclination, the lower wall 66 is not an impediment to the insertion of the key 5 through the inlet section 9. At the same time, such an inclination avoids the lower wall 66 itself from being scratched by the shank portion 5. Moreover, the inclination of the inner surface of the lower wall 66 also allows the downwards deposition of possible dirt.
[0068] Other possible embodiments of the upper wall 65 and/or of the lower wall 66 are in any case to be considered as falling within the scope of the present invention. For example, the lower wall may extend over a plane spaced apart from and parallel to the bearing plane 100 (angle .sub.2 null). Likewise, the upper wall 65 could also extend over a plane spaced apart from and parallel to the bearing plane 100 (angle .sub.1 null). In this case, the telecentric lens 50 could capture an image in fact comprising only a front view of the profile of the shank portion 5.
[0069] The operating principle of the apparatus shown in
[0070] The shank portion 5 is illuminated by the two light sources 21, 22 arranged on opposite sides of the chamber 60 according to the principles indicated above. The telecentric lens 50 captures at least one image comprising a front view of the profile of the key 5 and a further view of the shank portion reflected onto the inner surface 65 of the upper wall 65 of the chamber 60. Such an image advantageously is displayed on a screen 111 or display (
[0071] As indicated above, due to the configuration of the chamber 60 and due to the arrangement of the light sources 21, 22 and the reflection of the light onto the key 5, a direct illumination, and not a backlit illumination, is obtained whereby the front view of the profile of the shank 5 in the image captured by the telecentric lens 50 always appears light against a dark background. Due to the position of the light sources which partially or totally illuminate the sides 7, 7 of the shank 5, the reflection of the light towards the telecentric lens may be taken advantage of, a reflection which occurs at the inclined surfaces of shank 5.
[0072] The processing unit 150 of the apparatus 1 processes the image captured by the telecentric lens 50, thus obtaining a reference profile of the shank 50. Such a reference profile is compared, through a comparison algorithm, with a series of profiles saved in a database, to each of which an identification code is assigned. Following the occurrence of a correspondence between the reference profile and one of those saved in the database, the processing unit 150 displays the identification code assigned to the profile saved, on the display 111. In this manner, the operator may track down the key blank (see
[0073] As indicated above, the image of the telecentric lens 50 also comprises a view of the shank 5 reflected onto the inner surface 65 of the upper wall 65 of the chamber 60. The processing unit 150 processes this information by advantageously estimating the length of the shank 5 according to the geometrical features of the chamber 60 (extension along an axis parallel to the optical axis, inclination of the angle of the inner surface 65, etc.) and according to the position of the stop 4 of the key 5 known due to the abutment against the walls 31, 32 of the closure device.
[0074] The technical solutions implemented for the apparatus according to the present invention allow the preset task and objects to be completely achieved. In particular, the apparatus is versatile because it may identify the profile of various types of keys. The use of a lighting device configured to scatter the light over the key shank allows a high quality image to be obtained without affecting the complexity of the other parts of the apparatus.