BODY STRUCTURE OF SADDLE RIDING VEHICLE
20180272857 ยท 2018-09-27
Inventors
Cpc classification
B62K11/04
PERFORMING OPERATIONS; TRANSPORTING
B60K15/073
PERFORMING OPERATIONS; TRANSPORTING
B62J11/19
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62K11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A body structure of a saddle riding vehicle includes a head pipe, and a pair of left and right side gussets connected to the head pipe, wherein an internal space in which a vehicle component is disposed is formed between the pair of left and right side gussets in a vehicle width direction, an opening section opened in a forward/rearward direction is formed in the side gussets, and an opening-side flange curved inward in the vehicle width direction is formed at an outer circumferential edges of the opening sections of the side gussets.
Claims
1. A body structure of a saddle riding vehicle comprising: a head pipe; and a pair of left and right side gussets connected to the head pipe, wherein an internal space in which a vehicle component is disposed is formed between the pair of left and right side gussets in a vehicle width direction, an opening section opened in a forward/rearward direction is formed in the side gusset, and an opening section-side flange curved inward in the vehicle width direction is formed at an outer circumferential edge of the opening section of the side gusset.
2. The body structure of a saddle riding vehicle according to claim 1, wherein the internal space has an open part opened in at least one of the forward/rearward direction, a leftward/rightward direction, and an upward direction such that the vehicle component is able to be disposed therein.
3. The body structure of a saddle riding vehicle according to claim 1, wherein an electrical component serving as the vehicle component is installed in the internal space, and a harness is installed so as to pass through the opening section of the side gusset.
4. The body structure of a saddle riding vehicle according to claim 1, wherein a rear end flange curved inward in the vehicle width direction is formed on a rear end of the side gusset.
5. The body structure of a saddle riding vehicle according to claim 1, wherein, when seen in a side view, the rear end of the side gusset is formed in an arc shape protruding toward the head pipe.
6. The body structure of a saddle riding vehicle according to claim 1, further comprising: a pair of left and right main frames extending rearward from the head pipe while being branched to left and right sides; and one down frame extending downward from the head pipe, wherein a main frame welded section serving as a welded section of the side gusset with respect to the pair of left and right main frames is formed, a down frame welded section serving as a welded section of the side gusset with respect to the down frame is formed, and a length of the down frame welded section is larger than that of the main frame welded section.
7. The body structure of a saddle riding vehicle according to claim 1, further comprising: a fuel tank; and an upper gusset connected to an upper section of the head pipe, wherein an electrical component serving as the vehicle component is installed in the internal space, the fuel tank is installed to cover a rear side of the electrical component, and a fuel tank attachment section to which the fuel tank is attachable is formed on the upper gusset.
8. The body structure of a saddle riding vehicle according to claim 1, further comprising: a pair of left and right main frames extending rearward from the head pipe while being branched to left and right sides; and a down frame extending downward from the head pipe, wherein, when seen in a front view, the pair of left and right side gussets, the pair of left and right main frames, and the down frame constitute a front frame body having a inwardly narrowed contour, and when seen in the front view, the fuel tank serving as the vehicle component is formed in a space formed by the inwardly narrowed front frame body so that at least a portion of the fuel tank is exposed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF THE INVENTION
[0031] Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. Further, directions of forward, rearward, leftward, rightward, and the like described below are the same as directions in a vehicle described below unless the context clearly indicates otherwise. In addition, in appropriate places in the drawings used in the following description, an arrow FR showing a forward direction with respect to a vehicle, an arrow LH showing a leftward direction with respect to the vehicle, and an arrow UP showing an upward direction with respect to the vehicle are provided.
<Entire Vehicle>
[0032]
[0033] Hereinafter, the motorcycle may be simply referred to as a vehicle.
[0034] Steering system parts including the handle 5 and the front wheel 3 are steerably and axially supported by a head pipe 20 formed on a front end portion of a vehicle body frame 2. For example, the handle 5 is a bar handle manufactured by bending a cylindrical metal handle pipe. A handle steering shaft connected to the handle 5 is inserted into the head pipe 20. The power unit 10 is disposed on a central section of the vehicle body frame 2 in a forward/rearward direction. A swing arm 6 is disposed behind the power unit 10. The swing arm 6 is vertically swingably axially supported about a pivot shaft 6a in a rear lower section of the vehicle body frame 2.
[0035] For example, the vehicle body frame 2 is formed by integrally coupling a steel member through welding or the like. When seen in a side view, the vehicle body frame 2 includes the cylindrical head pipe 20 extending diagonally and vertically so that the front part thereof is disposed more downward as it goes forward, a pair of left and right main frames 21 branched leftward and rightward from an upper rear side of the head pipe 20 and extending rearward and downward, a down frame 22 extending more steeply diagonally rearward and downward from a lower rear side of the head pipe 20 than the main frames 21 along a vehicle body lateral center, a pair of left and right seat frames 23 extending rearward from rear sections of the left and right main frames 21, a pair of left and right pivot frames 24 extending more steeply diagonally rearward and downward from rear end portions of the left and right main frames 21 than the main frames 21 and then extending forward and downward by changing its orientation at bent portions 24a (specifically, portions curved to form rearward convex portions), a pair of left and right sub-frames 25 extending diagonally rearward and upward from the bent portions 24a of the left and right pivot frames 24 toward rear sections of the left and right seat frames 23, a pair of left and right side gussets 26 connected to the head pipe 20, front sections of the left and right main frames 21 and a front section of a lower frame 22, an upper gusset 27 connected to an upper section of the head pipe 20 and front upper sections of the left and right main frames 21, and a lower gusset 28 connected to a lower section of the head pipe 20 and a front lower section of the down frame 22.
[0036] The power unit 10 includes a crankcase 11 and a cylinder section 12 protruding forward and upward from a front section of the crankcase 11 when seen in a side view of
[0037] An intake system (not shown) and an exhaust system 14 are connected to the cylinder section 12. For example, the intake system includes a throttle body (not shown) connected to a rear wall of the cylinder section 12, in communication with the intake port, and configured to adjust an intake air quantity, and an air cleaner (not shown) configured to purify suctioned air to the throttle body and perform suctioning of air to the power unit 10.
[0038] The exhaust system 14 includes an exhaust pipe 14a connected to the front wall of the cylinder section 12, in communication with the exhaust port, curved to extend at a right side of the power unit 10 in forward and rearward direction after extending rearward and downward in front of the power unit 10, and then, extending gently diagonally rearward and upward while being curved so as to come around the inner side of the right pivot frame 24 in a vehicle width direction, and a muffler 14b connected to a rear end of the exhaust pipe 14a and extending diagonally rearward and upward at a right upper side of the rear wheel 4.
[0039] A fuel tank 8 is attached to the left and right main frames 21 and the left and right seat frames 23. Specifically, left and right side portions of a lower section of the fuel tank 8 are fixed to attachment sections (hereinafter, also referred to as attachment sections under the fuel tank) of the left and right main frames 21 via a fastening member such as a side bracket, an elastic member such as a rubber bush or the like, a bolt, and the like (not shown). A rear end portion of the fuel tank 8 is fixed to attachment sections (hereinafter, also referred to as attachment sections behind the fuel tank) of left and right seat rails 23 via a fastening member such as a rear bracket 15, an elastic member such as a rubber bush or the like, a bolt, and the like.
[0040] A seat 9 extending forward and rearward along the left and right seat frames 23 is installed behind the fuel tank 8 and above the left and right seat frames 23. Further, in
<Vehicle Body Structure of Vehicle>
[0041] As shown in
[0042] When seen in a front view of
[0043] As shown in
<Side Gusset>
[0044] When seen in a side view of
[0045] Specifically, when seen in a side view of
[0046] When seen in the side view of
[0047] When seen in the side view of
[0048] When seen in the side view of
<Opening Section>
[0049] As shown in
[0050] When seen in the side view of
[0051] When seen in the front view of
<Opening-Side Flange>
[0052] As shown in
<Rear End Flange>
[0053] As shown in
<Electrical Components (Vehicle Components), Harness>
[0054] As shown in
[0055] A harness 42 passing through the opening section 35 of the right side gusset 26R and configured to connect the ignition coil 40 and a battery (not shown) is installed on a side portion of the right side gusset 26R. The harness 42 is gently inclined to be disposed more downward as it goes rearward from the opening section 35 of the right side gusset 26R, and then extends to go around of the right main frame 21R in the vehicle width direction.
<Front Frame Body>
[0056] When seen in the front view of
[0057] When seen in the front view of
[0058] When seen in the front view of
[0059] As shown in
<Attachment Section (Fuel Tank Attachment Section) in Front of Fuel Tank>
[0060] As shown in
[0061] As shown in
[0062] As shown in
<Welded Section of Side Gusset>
[0063] In
[0064] Specifically, when seen in a side view of
[0065] When seen in the side view of
[0066] When seen in the side view of
[0067] Here, welded sections of the side gussets 26L and 26R with respect to the main frames 21L and 21R are set as main frame welded sections W2, and welded sections of the side gussets 26L and 26R with respect to the down frame 22 are set as down frame welded sections W3. The main frame welded sections W2 correspond to the welded places W2 of the upper side sections 32 of the side gussets 26L and 26R (specifically, the front upper side section 32a, the upper curved section 32b and the rear upper side section 32c, see
[0068] Further, when seen in the side view of
[0069] As described above, in the embodiment, in the vehicle body structure of the motorcycle 1, the head pipe 20 and the pair of left and right side gussets 26L and 26R connected to the head pipe 20 are provided, the internal space S in which the vehicle components are disposed is formed between the pair of left and right side gussets 26L and 26R in the vehicle width direction, the opening sections 35 opened in the forward/rearward direction are formed in the side gussets 26L and 26R, and the opening-side flanges 37 curved inward in the vehicle width direction are formed on the outer circumferential edges 36 of the opening sections 35 of the side gussets 26L and 26R.
[0070] According to the configuration, as the opening sections 35 opened in the forward/rearward direction are formed in the side gussets 26L and 26R, since traveling air (for example, traveling air introduced from the traveling air inlet port 52 formed between the front cover (the front number plate) 51 and the front fender 50 vertically shown in
[0071] In addition, in the embodiment, as the internal space S has the open part U opened in a rearward direction, a leftward/rightward direction and an upward direction such that the vehicle components can be disposed therein, the vehicle components can be easily disposed in the internal space S through the open part U in comparison with the case in which the internal space S is almost closed (for example, when the internal space S except for a place communicated with the opening sections 35 is closed).
[0072] In addition, in the embodiment, as the electrical components (specifically, the ignition coil 40) serving as the vehicle components are installed in the internal space S, traveling air can be utilized for cooling of the electrical components. In addition, as the harness 42 passing through the opening sections 35 of the side gussets 26L and 26R is installed, since the opening sections 35 functions as a harness guide, the number of parts can be reduced without installing an additional guide member of the harness 42.
[0073] In addition, in the embodiment, as the rear end flanges 38 curved inward in the vehicle width direction are formed on the rear ends 31 of the side gussets 26L and 26R, since a section modulus of the side gussets 26L and 26R can be increased, rigidity of the side gussets 26L and 26R can be improved.
[0074] In addition, in the embodiment, as the rear ends 31 of the side gussets 26L and 26R are formed in an arc shape protruding toward the head pipe 20 when seen in the side view, stress can be attenuated using upward and downward cushioning operations.
[0075] In addition, in the embodiment, the pair of left and right main frames 21L and 21R extending rearward from the head pipe 20 while being branched off to left and right sides and the one down frame 22 extending downward from the head pipe 20 are further provided, the main frame welded sections W2 serving as the welded sections of the side gussets 26L and 26R with respect to the pair of left and right main frames 21L and 21R is formed, the down frame welded sections W3 serving as the welded sections of the side gussets 26L and 26R with respect to the down frame 22 is formed, and a length of the down frame welded section W3 is set to be larger than that of the main frame welded section W2. For this reason, since rigidity of the pair of left and right main frames 21L and 21R and the one down frame 22 can be equalized, an input load from the head pipe 20 can be distributed between the main frames 21L and 21R and the down frame 22 with good balance in comparison with the case in which the down frame welded section W3 is smaller than or equal to the main frame welded section W2. In addition, as end portions of the main frame welded sections W2 are formed on upper and lower central sections of the main frames 21L and 21R and end portions of the down frame welded sections W3 are formed on upper and lower central sections of the down frame 22, concentration of stress to edges of the main frames 21L and 21R, an edge of the down frame 22, or the like, can be suppressed.
[0076] In addition, in the embodiment, as the fuel tank 8 and the upper gusset 27 connected to the upper section of the head pipe 20 are further provided, the electrical components serving as the vehicle components are installed in the internal space S and the fuel tank 8 is installed to cover the rear side of the electrical components, traveling air can be utilized for cooling of the fuel tank 8 in addition to cooling of the electrical components. In addition, as the attachment section 27a in front of the fuel tank to which the fuel tank 8 can be attached is installed on the upper gusset 27, the upper gusset 27 can be utilized as the attachment section of the fuel tank 8 while being utilized as the protective member for the electrical components. In addition, since a fastening member is unnecessary as the upper gusset 27 has a structure into which the fuel tank 8 is inserted in the attachment section 27a in front of the fuel tank, the number of fastening works can be reduced. That is, since it is sufficient to fasten the fuel tank 8 to only the attachment section below the fuel tank and the attachment section behind the fuel tank, attachment of the fuel tank 8 can be easily performed.
[0077] In addition, in the embodiment, the pair of left and right main frames 21L and 21R extending rearward form the head pipe 20 while being branched to left and right sides and the down frame 22 extending downward from the head pipe 20 are further provided, when seen in the front view, the pair of left and right side gussets 26L and 26R, the pair of left and right main frames 21L and 21R and the down frame 22 configure the front frame body 2A having a contour narrowed inward, and when seen in the front view, the front lower section 8f of the fuel tank 8 serving as a vehicle component is formed in the space 31S formed by the inwardly narrowed front frame body 2A so that at least a portion of the fuel tank is exposed. For example, since traveling air can more efficiently butt against the fuel tank 8, the fuel tank 8 can be more efficiently cooled. In addition, as cooling efficiency of the fuel tank 8 is improved, volatilization of fuel can be suppressed while easily disposing the fuel tank 8 and the engine close to each other.
[0078] Further, while the example in which the electrical components serving as the vehicle components are installed in the internal space S and the fuel tank 8 is installed to cover the rear side of the electrical components has been described in the embodiment, there is no limitation thereto. For example, only the fuel tank 8 may be installed without installing the electrical components serving as the vehicle components in the internal space S. In addition, parts that are vehicle components except for the electrical components may be installed in the internal space S.
[0079] In addition, while the example in which the ignition coil 40 is exemplified as an electrical component installed in the internal space S has been described in the embodiment, there is no limitation thereto. For example, the electrical component may be a bank angle sensor, a capacitor, a regulator, a gyro sensor, an engine control unit (ECU), or the like.
[0080] In addition, while the example in which the open part U is opened in the rearward direction, the leftward/rightward direction and the upward direction such that the vehicle components can be disposed in the internal space S has been exemplarily described, there is no limitation thereto. For example, the open part U may be opened in the rearward direction only. That is, the open part U may be opened in at least one direction of the forward/rearward direction, the leftward/rightward direction and the upward direction such that the vehicle components can be disposed in the internal space S.
[0081] In addition, while the example in which the front lower section 8f of the fuel tank 8 serving as the vehicle component is formed in the space 31S formed by inwardly narrowed front frame body 2A so that at least a portion of the fuel tank is exposed when seen in the front view has been exemplarily described in the embodiment, there is no limitation thereto. For example, when seen in the front view, the fuel tank 8 may be formed to be exposed to the space 31S as a whole. That is, when seen in the front view, at least a portion of the fuel tank 8 may be formed to be exposed from the space 31S.
[0082] In addition, while the example in which one opening section 35 opened in the forward/rearward direction is formed in the side gussets 26L and 26R has been exemplified in the embodiment, there is no limitation thereto. For example, a plurality of opening sections opened in the forward/rearward direction may be formed in the side gussets 26L and 26R.
[0083] For example, as shown in
[0084] When seen in the side view of
[0085] When seen in the side view of
[0086] When seen in a plan view of
[0087] In addition, while the example in which the attachment section 27a (the connecting wall section) in front of the fuel tank has a flat surface has been exemplarily described in the embodiment, there is no limitation thereto. For example, as shown in
[0088] In addition, while the example in which the front end portion of the fuel tank 8 is inserted and fixed to the connecting wall section 27a of the upper gusset 27 via the upper and lower brackets 8a and 8b and the elastic member 8c without using a fastening member such as a bolt or the like has been exemplarily described in the embodiment, there is no limitation thereto. For example, an attachment method of the fuel tank 8 may be insertion or may be fastening.
[0089] Further, in
[0090] Further, the present invention is not limited to the embodiment and, for example, all vehicles in which a driver rides while straddling the vehicle body are included as the saddle riding vehicle, and in addition to a motorcycle (including a motorized bicycle and a scooter type vehicle), a three-wheeled vehicle (including a two-front-wheeled and one-rear-wheeled vehicle and a one-front-wheeled and two-rear-wheeled vehicle) is also included. In addition, the present invention is not limited to the motorcycle and may also be applied to a four-wheeled vehicle such as an automobile or the like.
[0091] While the engine of the embodiment is the engine including the cylinder section 12 (a forward tilting cylinder) protruding forward and upward, the engine may be an engine including a cylinder section (a rearward tilting cylinder) protruding rearward and upward. In addition, the engine is not limited to a so-called lateral engine in which a crankshaft is installed in the vehicle width direction, and the engine may be a so-called longitudinal engine in which a crankshaft is installed in the forward/rearward direction of the vehicle, and even in this case, disposition of cylinders are various. Further, the power unit 10 may include an electric motor as a driving source.
[0092] While preferred embodiments of the invention have been described and illustrated above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.