METHOD AND SYSTEM FOR CONVERTING A TONER CARTRIDGE PRINTER TO A NON-STANDARD TONER PRINTER
20180275589 ยท 2018-09-27
Assignee
Inventors
Cpc classification
G03G15/6585
PHYSICS
G03G15/0894
PHYSICS
International classification
Abstract
A method of converting a four- or five-cartridge toner printer comprising the steps: providing a four- or five-cartridge toner printer; wherein the four- or five-cartridge toner printer has four or five initial toner printing cartridges; removing one or more of the four or five initial toner printing cartridges from the toner printer, such that there are one or more empty toner cartridge slots; providing one or more replacement toner printing cartridges; installing the one or more replacement toner printing cartridges into the one or more empty toner cartridge slots; and wherein each of the one or more replacement toner printing cartridges that are installed into the one or more empty toner cartridge slots is different from the initial toner printing cartridge that was removed.
Claims
1. A method of converting a four-cartridge toner printer comprising the steps: providing a four-cartridge toner printer; wherein said four-cartridge toner printer has four initial toner printing cartridges; removing one or more of said four initial toner printing cartridges from said four-cartridge toner printer, such that there are one or more empty toner cartridge slots; providing one or more replacement toner printing cartridges; installing said one or more replacement toner printing cartridges into said one or more empty toner cartridge slots; and wherein each of said one or more replacement toner printing cartridges that are installed into said one or more empty toner cartridge slots is different from said initial toner printing cartridge that was removed.
2. The method of claim 1, further comprising the step: providing raster image processor (RIP) software, such that said four-cartridge toner printer is able to incorporate one or more replacement toners into one or more images printed by said four-cartridge toner printer.
3. The method of claim 2, wherein said RIP software allows for remapping of said four-cartridge toner printer.
4. The method of claim 3, wherein said RIP software allows black to be printed using a combination of cyan, magenta, and yellow if, after installation of said one or more replacement toner printing cartridges, said four-cartridge toner printer has no black toner cartridge.
5. The method of claim 1, wherein said four-cartridge toner printer is a laser toner printer.
6. The method of claim 1, wherein said four-cartridge toner printer is a LED toner printer.
7. The method of claim 1, wherein said one or more replacement toner printing cartridges have an appropriate chip, such that said one or more replacement toner printing cartridges are operable with said four-cartridge toner printer.
8. A method of converting a five-cartridge toner printer comprising the steps: providing a five-cartridge toner printer; wherein said five-cartridge toner printer has five initial toner printing cartridges; removing one or more of said five initial toner printing cartridges from said five-cartridge toner printer, such that there are one or more empty toner cartridge slots; providing one or more replacement toner printing cartridges; installing said one or more replacement toner printing cartridges into said one or more empty toner cartridge slots; and wherein each of said one or more replacement toner printing cartridges that are installed into said one or more empty toner cartridge slots is different from said initial toner printing cartridge that was removed.
9. The method of claim 8, further comprising the step: providing raster image processor (RIP) software, such that said five-cartridge toner printer is able to incorporate one or more replacement toners into one or more images printed by said five-cartridge toner printer.
10. The method of claim 9, wherein said RIP software allows for remapping of said five-cartridge toner printer.
11. The method of claim 9, wherein said RIP software allows black to be printed using a combination of cyan, magenta, and yellow if, after installation of said one or more replacement toner printing cartridges, said five-cartridge toner printer has no black toner cartridge.
12. The method of claim 8, wherein said five-cartridge toner printer is a laser toner printer.
13. The method of claim 8, wherein said five-cartridge toner printer is a LED toner printer.
14. The method of claim 8, wherein said one or more replacement toner printing cartridges have an appropriate chip, such that said one or more replacement toner printing cartridges are operable with said five-cartridge toner printer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The drawings are of illustrative embodiments. They do not illustrate all embodiments. Other embodiments may be used in addition or instead. Details which may be apparent or unnecessary may be omitted to save space or for more effective illustration. Some embodiments may be practiced with additional components or steps and/or without all of the components or steps, which are illustrated. When the same numeral appears in different drawings, it refers to the same or like components or steps.
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS
[0043] In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of various aspects of one or more embodiments. However, these embodiments may be practiced without some or all of these specific details. In other instances, well-known methods, procedures, and/or components have not been described in detail so as not to unnecessarily obscure aspects of embodiments.
[0044] While multiple embodiments are disclosed, still other embodiments will become apparent to those skilled in the art from the following detailed description. As will be realized, these embodiments are capable of modifications in various obvious aspects, all without departing from the spirit and scope of protection. Accordingly, the screen shots, figures, and the detailed descriptions thereof, are to be regarded as illustrative in nature and not restrictive. Also, the reference or non-reference to a particular embodiment shall not be interpreted to limit the scope of protection.
[0045] In the following description, certain terminology is used to describe certain features of one or more embodiments. For purposes of the specification, unless otherwise specified, the term substantially refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, in one embodiment, an object that is substantially located within a housing would mean that the object is either completely within a housing or nearly completely within a housing. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking, the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained. The use of substantially is also equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result.
[0046] As used herein, the terms approximately and about generally refer to a deviance of within 15% of the indicated number or range of numbers. In one embodiment, the term approximately and about, refer to a deviance of between 0.0001-40% from the indicated number or range of numbers.
[0047] In the following description, certain terminology is used to describe certain features of one or more embodiments. For purposes of the specification, unless otherwise specified, the term printing cartridge(s) generally refers to a toner cartridge, a laser toner cartridge, a LED toner cartridge, a drum cartridge, and/or a combined toner and drum cartridge.
[0048] As used herein, the term toner generally refers to a powder, particulate, or dry ink that is used in laser printers, printers, and printing machines to form the printed text and images on the medium being printed. Generally, toner particles are melted by the heat of a fuser, and bound to the media.
[0049] Regarding a CMYK printer, the letter K preferably stands for black.
[0050] Regarding a CMYKW printer, the letter W preferably stands for white, but may also refer to a non-standard toner or toner color, such as white, clear, clear fluorescent, and/or metallic.
[0051] Regarding a CMYKX printer, the letter X refers to a non-standard toner or toner color, such as white, metallic, fluorescent, light, clear, clear fluorescent, ceramic, and/or sublimation.
[0052] The term transfer material may typically refer to a polyurethane media that accepts the toner print job and then allows the print job to be transferred to a final print surface via heat transfer. The transfer material may also be constructed from any suitable material, such as a specially coated paper or even just plain paper. The final print surface is preferably plastic or polymer, such as, for example, a polyester shirt or product.
[0053] The present specification discloses a system and method for converting a toner cartridge printer to a non-standard toner printer. The method and system for converting a toner cartridge printer to a non-standard toner printer preferably requires no special or dedicated printer drivers.
[0054] In the following description, certain terminology is used to describe certain features of one or more embodiments. For purposes of the specification, unless otherwise specified, the term printing cartridge(s) generally refers to a toner cartridge, a laser toner cartridge, a LED toner cartridge, a drum cartridge, and/or a combined toner and drum cartridge.
[0055] The present method and system for converting a toner cartridge printer to a white, metallic, or light toner printer may allow the conversion of: (1) a conversion of a CMYK machine that has separate toner and drum cartridges; (2) a conversion of a CMYK machine that has separate toner and drum cartridges; and (3) a conversion of a CMYK machine with a single drum and separate toner printing cartridges.
[0056] Regarding the conversion of a CMYK machine that has separate toner and drum cartridges, the conversion may comprise replacing one of the color cartridges with a non-standard toner printing cartridge and replacing the accompanying color drum with a non-standard drum.
[0057] Regarding the conversion of a CMYK machine that has separate toner printing cartridges, but a single drum cartridge, the conversion may comprise replacing one of the standard cartridges with a non-standard toner printing cartridge and cleaning the accompanying drum portion of the standard toner and priming it with non-standard toner.
[0058]
[0059] The installation may be of a used or new toner printing cartridge.
[0060] Regarding the RIP software, the RIP software utilizes printing cartridge mapping to enable the ability to move, change or swap printing cartridge locations in the printer. This allows white under printing or over printing in a single pass. The RIP software may also add a customizable separate layer of white either on top or underneath the image depending on the cartridge configuration and printing needs. This fully customizable feature in the software (RIP) allows you to completely reconfigure the printer to get almost any desired effect. However, in a preferred embodiment, the white toner background layer may be printed when the white toner is placed in the first printing cartridge position. Additionally, in a preferred embodiment, the white toner foreground layer may be printed when the white toner is place in the last printing cartridge position.
[0061] The RIP software may also be configured to allow the user to print in full color, CMY black, and white, such that the white prints with the other colors at the same time in a single layer. Preferably, the single layer is put down in a single pass.
[0062] The modified printer may be converted back to a traditional CMYK printer by removing the white toner and/or drum cartridge from the first slot in the CMYK printer and re-installing the black toner printing cartridge and/or drum cartridge (if needed).
[0063]
[0064] This method may also be used to create spot color white cartridges. When white is printed as a separate layer after the other colors have printed, spot white may be printed around the first layer to produce white as a finished color. Traditional printers without specialized software take all white colors as a page is white and ignore the request to print in white. Traditional printers consider anything white as the color of the paper and do not print anything in the white areas. When a user creates a spot white color in a graphic to be printed, the present printer RIP software recognizes this as a printable color and prints using pure white toner.
[0065] The modified printer may be converted back to a traditional CMYK printer by removing the white and cyan toner printing cartridges and/or drum cartridges from the fourth and first slots in the CMYK printer and re-installing the cyan and black toner printing cartridges and/or drum cartridge into their original positions.
[0066]
[0067] Generally, the clear fluorescent toner that is only visible under ultraviolet (UV) light.
[0068] The double printing cartridges conversion may be desirable when more than one single pass of white may be needed to get optimum coverage. This is especially true for textured media. Additionally, for clear media, it may be desirable to be able to print in pure black using black toner in the K cartridge. The double printing cartridges conversion may comprise the steps: providing a CMYK printer with separate toner and drum cartridges; removing the cyan and magenta drum and toner cartridges; emptying the cartridges of toner; disassembling and cleaning the cartridges (if used and necessary); refurbishing and repairing the cartridges; reassembling the cartridges (if separate); priming the drum cartridges with white toner powder; filling both toner cartridges with white toner; and installing the refilled and/or refurbished cartridges into the cyan and magenta slots of the printer. White may be printed by setting the text or picture color to magenta or cyan. Since one of the purposes of the double cartridge conversion may be to provide double white toner coverage for textured or clear media, the user may select a color that uses equal parts magenta and cyan. 100% Magenta and 100% Cyan is an example of where anything printed will have a pass of white from the former magenta cartridge and a pass from the former cyan cartridge. The black and yellow cartridges may have been left intact, which generally means that the image may print in black, yellow, white, and double white. The preferred color setting for the brightest whites may be as follows: [0069] Hexidecimal: 0000ff [0070] RGB: 255 [0071] CMYK: C: 100%, M: 100% Y: 0% K: 0% [0072] Pantone: No exact colors match. There are 11 colors or more that are close but not exact.
[0073] Regarding an LED printer, an extra step may be performed to block the yellow from printing, so that what remains may be to have a true black and double white printer without any possibility of any color (yellow) printing. By placing a cover over the LED slot of the drum unit of the yellow, this will preferably effectively block the yellow from printing and will not generate a printer error. Some yellow toner may need to be in the drum unit for lubrication, but this lubrication amount is preferably not enough to be used for or effect the printing.
[0074] If converting a laser printer, the yellow laser slot of the drum unit may not be blocked as the printer will likely produce an error message and will not print. Because yellow color toner may be in the drum, care should be taken to avoid the yellow bleeding into the image.
[0075] Aside from printing in white, the modified printer may also print in black when black printing is set to pure 100% K. The printer can be brought back to standard CMYK printing by installing traditional magenta and cyan cartridge sets, and, if necessary, removing the LED blocking bar for the yellow on LED machines. Various embodiments of the retrofitted printer may be a CMYKB printer, wherein the B is black and K is a toner other than basic black.
[0076]
[0077] The modified printer may be converted back to a traditional CMYK printer by removing the fluorescent toner and cyan toner printing cartridges and/or drum cartridges from the fourth and first slots in the CMYK printer and re-installing the cyan and black toner printing cartridges and/or drum cartridge into their original positions.
[0078] In one embodiment, a CMYK printer, such as a CMYW or CMYB printer, may be altered to feature any combination of clear fluorescent or standard colors.
[0079]
[0080]
[0081]
[0082] The initial toner cartridges may be: (1) the original cartridges; (2) cartridges that have replaced the original cartridges; or (3) refurbished or refilled cartridges. In one example, the four toner printing cartridges may be standard CMYK toner cartridges. The replacement toner cartridges are not identical replacements, color for color, type of type. Instead, each of them is a different type or color from what was removed. For example, if the CMY toner cartridges are removed, they may be replaced with CMY toner cartridges that are lighter in color (such as, light cyan, light magenta, light yellow), metallic, ceramic, security, fluorescent colors, or sublimation toners. If a different type of toner is selected, then the colors may be the same or different. In another example, the K black toner may be removed and replaced with a white, clear, or clear fluorescent. In another example, all four of the initial toners cartridges are removed. The color toners may be replaced with non-standard colors, such as ceramic, fluorescent, or sublimation toners and the black toner may be replaced with a non-standard black toner (ceramic, fluorescent, sublimation, and the like) or non-standard non-black toners. In another embodiment, the replacement toners may be standard, but put into different slots and remapped.
[0083]
[0084] The initial toner cartridges may be: (1) the original cartridges; (2) cartridges that have replaced the original cartridges; or (3) refurbished or refilled cartridges. In one example, the four toner printing cartridges may be CMYKW toner cartridges, with W being white or clear. The replacement toner cartridges are not identical replacements, color for color, type of type. Instead, each of the replacement toner cartridges is a different type or color from what was removed. For example, if the CMY toner cartridges are removed, they may be replaced with CMY toner cartridges that are lighter in color (such as, light cyan, light magenta, light yellow), metallic, ceramic, security, fluorescent colors, or sublimation toners. If a different type of toner is selected, then the colors may be the same or different. In another example, the K black toner may be removed and replaced with a white, clear, or clear fluorescent. This may allow the printer to have a white background and a clear overcoat, or to print in double white. In another example, all five of the initial toners cartridges are removed. The color toners may be replaced with non-standard colors, such as ceramic, fluorescent, or sublimation toners and the black and white toners may be replaced with a non-standard black and white toners (ceramic, fluorescent, sublimation, and the like) or non-standard non-black or white toners. In another embodiment, the replacement toners may be standard, but put into different slots and remapped.
[0085] Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, locations, and other specifications, which set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range, which is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
[0086] The foregoing description of the preferred embodiment has been presented for the purposes of illustration and description. While multiple embodiments are disclosed, still other embodiments will become apparent to those skilled in the art from the above detailed description, which shows and describes the illustrative embodiments. As will be realized, these embodiments are capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present disclosure. Accordingly, the detailed description is to be regarded as illustrative in nature and not restrictive. Also, although not explicitly recited, one or more additional embodiments may be practiced in combination or conjunction with one another. Furthermore, the reference or non-reference to a particular embodiment shall not be interpreted to limit the scope of protection. It is intended that the scope of protection not be limited by this detailed description, but by the claims and the equivalents to the claims that are appended hereto.
[0087] Except as stated immediately above, nothing which has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.