BLANK HOLDER DEVICE FOR A DRAWING DEVICE FOR PRODUCING HOLLOW CYLINDRICAL BODIES
20180272410 ยท 2018-09-27
Assignee
Inventors
Cpc classification
B21D22/30
PERFORMING OPERATIONS; TRANSPORTING
B21D51/2692
PERFORMING OPERATIONS; TRANSPORTING
B21D22/28
PERFORMING OPERATIONS; TRANSPORTING
B21D43/14
PERFORMING OPERATIONS; TRANSPORTING
B21D51/26
PERFORMING OPERATIONS; TRANSPORTING
B21D51/2676
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D43/14
PERFORMING OPERATIONS; TRANSPORTING
B21D51/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A blank holder device for a drawing device, for example a drawing press. The blank holder device has a blank holder sleeve, which, in a predetermined position exerts a blank holder force on a blank part. The sleeve is fastened to a head part and is stationary relative to it. To move the blank holder sleeve in a stroke direction, the head part is borne, through a head part guiding arrangement, at least at two front guide locations, to undergo translational motion in a stroke direction, and it is braced to be essentially stationary in all directions at right angles to the stroke direction. On the side opposite the blank holder sleeve, the head part is connected with at least one drive element of the blank holder drive device and that can, together with the head part, be moved by a motor and a coupling arrangement in the stroke direction.
Claims
1. A blank holder device (22) for a drawing device (10) for producing hollow cylindrical bodies, with a blank holder sleeve (43) that is fastened to a head part (23), with a blank holder drive device (24) that has at least one drive element (25) that is translation-movable in a stroke direction (H) at which the head part (23) is arranged, the blank holder drive device (24) being adapted to move the blank holder sleeve (43) in a stroke direction (H) between an initial position (I) and a blank holder position (II), the blank holder sleeve (43) having a sleeve end face (44) that, in the blank holder position (II), presses a blank part (14) with a blank holder force (F) against a clamping surface (62), with a head part guiding arrangement (50) that is adapted to translation-movably bear the head part (23) in the stroke direction (H) at least at two front guide locations (51), and to support it against movements in other degrees of freedom.
2. A blank holder device according to claim 1, characterized in that the head part guiding arrangement (50) has at least two head part guiding units (52), each of which has a guide element (53) extending in a stroke direction (H) and a guide bearing part (55) slidably borne at it.
3. A blank holder device according to claim 2, characterized in that the guide element (53) is formed by a guide rod (54) and that the guide bearing part (55) surrounds the guide rod (54) at the respective front guide location (51).
4. A blank holder device according to claim 2, characterized in that the guide bearing parts (55) of the head part guiding units (52) are arranged at the head part (23) and that the guide elements (53) are arranged at a machine frame or a machine base (39).
5. A blank holder device according to claim 4, characterized in that the head part (23) extends in a transverse direction (Q) at a right angle to the stroke direction (H) from one of the guide elements (53) to another one of the guide elements (53).
6. A blank holder device according to claim 2, characterized in that two of the at least two front guide locations (51) of the head part guiding arrangement (52) are arranged with a first transverse spacing (d1) in a transverse direction (Q) at right angles to the stroke direction (H).
7. A blank holder device according to claim 1, characterized in that a drive guide arrangement (63) is provided that bears the at least one drive element (25) of the blank holder drive device (24) translation-movable at least at one back guide location (64).
8. A blank holder device according to claim 7, characterized in that at least two drive elements (25) are provided, each of which is translation-movably borne at a back guide location (64) by the drive guide arrangement (63), a second transverse spacing (d2) of the back guide locations (64) being smaller in a transverse direction (Q) at a right angle to the stroke direction (H) than a first transverse spacing (d1) of the front guide locations (51) of the head part guiding arrangement (50).
9. A blank holder device according to claim 7, characterized in that the back guide locations (64) are arranged with a spacing to the head part (23) in a stroke direction (H).
10. A blank holder device according to claim 1, characterized in that the blank holder drive device (24) has a motor (31) and a coupling arrangement (30), that is coupled with the at least one drive element (25) at a coupling location (29), and creating a drive connection between the motor (31) and the at least one drive element (25).
11. A blank holder device according to claim 7, characterized in that the blank holder drive device (24) has a motor (31) and a coupling arrangement (30), that is coupled with the at least one drive element (25) at a coupling location (29), and creating a drive connection between the motor (31) and the at least one drive element (25), every drive element (25) is borne at a back guide location (64) between the coupling location (29) and the head part (23).
12. A blank holder device according to claim 11, characterized in that every drive element (25) extends away from the head part (23) in a stroke direction (H), starting from the coupling location (29), toward a back end (28), and is borne at a back guide location (64) between the coupling location (29) and the back end (28).
13. A blank holder device according to claim 1, characterized in that the head part (23) has a central through opening (71) for a drawing punch (12) that is arranged movably along a main axis (A) in the stroke direction (H).
14. A blank holder device according to claim 10, characterized in that the blank holder sleeve (43) is arranged coaxial with the main axis (A).
15. A blank holder device according to claim 7, characterized in that the blank holder drive device (24) has a motor (31) and a coupling arrangement (30), that is coupled with the at least one drive element (25) at a coupling location (29), and creating a drive connection between the motor (31) and the at least one drive element (25), every drive element (25) extends away from the head part (23) in a stroke direction (H), starting from the coupling location (29), toward a back end (28), and is borne at a back guide location (64) between the coupling location (29) and the back end (28).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Advantageous embodiments of the invention follow from the claims, the description, and the drawings. Preferred sample embodiments of the blank holder device are explained below using the attached drawings. The figures are as follows:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION OF THE INVENTION
[0032]
[0033] The drawing punch 12 can shape the blank part 14 by ironing. This involves the drawing punch 12 moving the blank part 14 through the ironing channel 16 and the ironing dies 17, forming a hollow cylindrical body with a bottom and a wall that is connected to the bottom and that has a specified wall thickness. In the area of the exit opening 16b of the ironing channel 16 there can be a stripper 18, which is only very schematically illustrated and which is set up to strip the hollow cylindrical body that has been shaped from the drawing punch 12 when the latter executes a return stroke back through the ironing channel 16.
[0034] The drawing device 10 also includes a blank holder device 22. The blank holder device 22 has a head part 23 that can be made to undergo translational motion in stroke direction H. To move the head part 23 there is a blank holder drive device 24 comprising at least one drive element 25 that can be made to undergo translational motion in stroke direction H. According to the example, there are two such drive elements 25, which are formed by drive rods 26. Each drive rod 26 has a front end, with which it is fastened to head part 23. Starting from the front end 27, each drive rod 26 extends away from head part 23 in stroke direction H toward a back end 28.
[0035] According to the example, the head part 23 is made as an integral part from one body, without a seam or joint. It can be plate-shaped.
[0036] At a coupling location 29, every drive element 25 or every drive rod 26 is directly coupled with a coupling arrangement 30 (
[0037] In the very schematic sample embodiment of the blank holder drive device 24 illustrated in
[0038] In departure from the illustration according to
[0039] Another example of a blank holder drive device 24 is schematically shown in
[0040] The above-described sample embodiments of the coupling arrangement 30 allow the motor 31 to be arranged at a right angle to the stroke direction H, offset to at least one drive element 25, for example on the level of the at least one drive element 25, when viewed in stroke direction H. A possible variation of this is for the motor 31 also to be arranged behind the at least one drive element 25, when viewed in stroke direction H. In this case, coupling element 33 of the coupling arrangement 30 can be, for example, a connecting rod.
[0041] The head part 23 has a blank holder sleeve 43 fastened to it. The blank holder sleeve 43 is arranged coaxial with the main axis A. It is located on the side of the head part 23 facing away from the at least one drive element 25. Starting from the head part 23, the blank holder sleeve 43 extends toward a free end, on which there is a sleeve end face 44 that forms an annulus that is concentric with the main axis A. A normal vector of the end face 44 extends in the stroke direction H parallel to the main axis A (
[0042] The head part 23 is borne, by means of a head part guiding arrangement 50, at least at two front guide locations 51according to the example exactly two front guide locations 51, so that it can undergo translational motion in the stroke direction H. In the sample embodiment, the head part guiding arrangement 50 allows only translational motion in the stroke direction H, and prevents movement in other translational degrees of freedom and, in the sample embodiment, also in all rotational degrees of freedom. The two guide locations 51 are arranged with a first transverse spacing d1 in a transverse direction Q at right angles to the stroke direction H. According to the example, every guide location 51 is formed by a head part guiding unit 52, these head part guiding units 52 being best shown in
[0043] Every head part guiding unit 52 has a guide element 53 extending in stroke direction H, each of which in the sample embodiment is formed by a guide rod 54. Every guide element 53 has a guide bearing part 55 borne at it so that this guide bearing part 55 can be moved in the stroke direction H. According to the example, each guide bearing part 55 surrounds, in the shape of a sleeve, the guide rod 54 that is associated with it. The guide bearing part 55 is solidly connected with the head part 23. The guide elements 53 or guide rods 54 of the head part guiding units 52, of which there are two according to the example, are solidly connected with the machine frame or machine base 39, for example by means of the supports 56 illustrated in
[0044] In the sample embodiment, the head part 23 is essentially plate-shaped with a ring-shaped middle part 57, that has an projection 58 on each of its sides that are opposite in the transverse direction Q. Every projection 58 has a through hole in it, in which a guide bearing part 55 of a respective head part guiding unit 52 is seated. The guide bearing part 55 can form a plain bearing or a rolling bearing at the front mounting point 51 in question. Alternatively, it is also possible to arrange the guide rods 26 on the head part 23 and the guide bearing parts 55 on the machine base 39.
[0045] In departure from the described embodiment, every head part guiding unit 52 can also form a group with multiple guide locations 51, which can be arranged next to one another, for example aligned with one another, in the stroke direction. The two groups of guide locations 51 are arranged on opposite sides of the main axis A, with spacing in the transverse direction Q.
[0046] In the middle part 57 of head part 23 there is a central through opening 59, which is symmetrically arranged with respect to main axis A and is aligned with the cylindrical passage of the blank holder sleeve 43. The central through opening 59 allows the drawing punch 12 to pass through the head part 23.
[0047] The blank holder drive device 24 can move the head part 23 together with the blank holder sleeve 43 in stroke direction H, so that the blank holder sleeve 43 moves between an initial position I (
[0048] In
[0049] The drawing punch 12 can be borne at the main guide body 65 also, such that it is movably guided in the stroke direction H. For this purpose, the main guide body 65 in the sample embodiment has a drawing punch guide sleeve 66 arranged on it, which extends away from the main guide body 65 in the stroke direction H on the side opposite the head part 23.
[0050] In the sample embodiment illustrated in
[0051] As has already been explained, in the sample embodiment described here there are two drive elements 25 or two drive rods 26, which are fastened to the head part 23. In
[0052] As an alternative to the sample embodiments in
[0053] The drawing device 10 works as follows:
[0054] First, a blank part 14, which is cup-shaped according to the example, is positioned on the clamping surface 62 of the die tool 15 so that the open side facing away from the bottom is facing the drawing punch 12 and the blank holder sleeve 43. The blank holder drive device 24 moves the head part 23, and with it the blank holder sleeve 43, out of its initial position I into the blank holder position II in which the sleeve end face 44 presses on the edge of the bottom directly adjacent to the wall inside the blank part 14 and presses this bottom edge against the clamping surface 62 with a clamping force F. In the blank holder position II, the blank holder force FN can be controlled, e.g., through a bellows cylinder of the blank holder drive device 24 and a gas or air pressure prevailing in the bellows cylinder.
[0055] Simultaneously with or following the movement of the blank holder sleeve 43 into the blank holder position II, the front end 13 of the drawing punch 12 is moved against and, according to the example, into the cup-shaped blank part 14, and lies against the bottom of the blank part 14. As soon as the blank holder sleeve 43 has reached its blank holder position II and exerts the required blank holder force FN, the drawing punch 12, driven by means of the drawing punch drive 11, moves or draws the blank part 14 into the ironing channel 16 and moves it through the ironing dies 17. During this ironing, the blank part 14 is shaped into a hollow cylindrical body that has a specified wall thickness. The inside diameter of the hollow cylindrical body that is shaped corresponds to the outside diameter of the drawing punch 12 following its front end 13.
[0056] Once the drawing punch 12 has moved the shaped hollow cylindrical body completely through the ironing channel 16, this drawing punch 12 is moved, by means of the drawing punch drive 11, back through the ironing channel 16 in the stroke direction H. While this is happening, the hollow cylindrical body that has been shaped is stripped off the drawing punch 12 by means of the stripper 18. The drawing punch drive 11 moves the drawing punch 12 back into its initial position.
[0057] The blank holder drive device 24 moves the blank holder sleeve 43 back into its initial position I after the blank part 14 has been pulled completely into the ironing channel 16 in the first phase of the shaping and is no longer acted upon by the blank holder sleeve 43.
[0058] When the blank holder sleeve 43 assumes its initial position I and the drawing punch 12 also assumes its initial position after the shaping, a new blank part 14 can be loaded.
[0059] In order to achieve the required tolerance of the wall thickness of the hollow cylindrical body that has been shaped, it is necessary that the blank holder sleeve 43 exert a very uniform blank holder force FN along its entire periphery. Therefore, very exact alignment of the blank holder sleeve 43 coaxial with the main axis A or positioning of the sleeve end face 44 at right angles to the main axis A is required.
[0060] In the sample embodiments illustrated here, the stroke direction H or the main axis A are horizontally oriented. Alternatively, the stroke direction H can also be oriented in the vertical direction or at an angle to the vertical and horizontal directions.
[0061] As is very schematically illustrated in
[0062] The invention relates to a blank holder device 22 for a drawing device 10, for example a drawing press. The blank holder device 22 has a blank holder sleeve 43, which, when in a blank holder position II, exerts a blank holder force FN on a blank part 14. The blank holder sleeve 43 is fastened to a head part 23 and is stationary relative to it. To move the blank holder sleeve 43 in a stroke direction H, the head part 23 is directly borne, through a head part guiding arrangement 50, at least at two front guide locations 51, so that it can undergo translational motion in stroke direction H, and it is braced so that it is essentially stationary in all directions at right angles to the stroke direction H. Every front guide location 51 is preferably formed by a head part guiding unit 52 with a guide element 53 extending in the stroke direction H. The head part 52 is guided directly along the guide elements 53. On the side opposite the blank holder sleeve 43, the head part 23 is connected with at least the one drive element 25 that belongs to the blank holder drive device 24 and that can, together with the head part 23, be moved by means of a motor 31 and a coupling arrangement 30 in the stroke direction H.
LIST OF REFERENCE NUMBERS
[0063] 10 Drawing device [0064] 11 Drawing punch drive [0065] 12 Drawing punch [0066] 13 Front end of the drawing punch [0067] 14 Blank part [0068] 15 Die tool [0069] 16 Ironing channel [0070] 16a Entrance opening [0071] 16b Exit opening [0072] 17 Ironing die [0073] 18 Stripper [0074] 22 Blank holder device [0075] 23 Head part [0076] 24 Blank holder drive device [0077] 25 Drive element [0078] 26 Drive rod [0079] 27 Front end of the drive rod [0080] 28 Back end of the drive rod [0081] 29 Coupling location [0082] 30 Coupling arrangement [0083] 31 Motor [0084] 32 Eccentric [0085] 33 Coupling element [0086] 34 Pivot bearing location [0087] 35 Coupling pin [0088] 36 Knee joint [0089] 37 First knee lever [0090] 38 Second knee lever [0091] 39 Machine base [0092] 43 Blank holder sleeve [0093] 44 Sleeve end face [0094] 45 Fastening flange [0095] 46 Fastening surface of the head part [0096] 50 Head part guiding arrangement [0097] 51 Front guide location [0098] 52 Head part guiding unit [0099] 53 Guide element [0100] 54 Guide rod [0101] 55 Guide bearing part [0102] 56 Support [0103] 57 Middle part of the head part [0104] 58 Projection [0105] 59 Central through opening [0106] 62 Clamping surface [0107] 63 Drive guide arrangement [0108] 64 Back guide location [0109] 65 Main guide body [0110] 66 Drawing punch guide sleeve [0111] 67 Additional guide body [0112] 70 Connection unit [0113] 71 Passage [0114] I Initial position [0115] II Blank holder position [0116] A Main axis [0117] d1 First transverse spacing [0118] d2 Second transverse spacing [0119] FA Driving force [0120] FN Blank holder force [0121] FP Driving force component parallel to the main axis [0122] FR Driving force component at right angles to main axis [0123] H Stroke direction [0124] Q Transverse direction