COOLING PROCESS OF TORREFIED BIOMASS

Abstract

The present invention relates to a process for cooling hot torrefied biomass, which process comprises the steps of a) applying water onto the hot torrefied biomass, resulting in steam with entrained dust and organic volatiles, and cooled torrefied biomass comprising water; b) condensing the steam with entrained dust and organic volatiles to form a condensate comprising dust and organic volatiles; and c) recycling the condensate comprising dust and organic volatiles to step a).

The invention also relates to a cooling device for cooling hot torrefied biomass enabling the cooling process according to the invention, and a system for producing torrefied biomass comprising such a cooling device.

Claims

1. Process for cooling hot torrefied biomass, which process comprises the steps of a) applying water onto the hot torrefied biomass with a temperature of between 200-320 C., resulting in steam with entrained dust and organic volatiles, and torrefied biomass cooled below 100 C. comprising water; b) condensing the steam with entrained dust and organic volatiles to form a condensate comprising dust and organic volatiles; and, c) recycling the condensate comprising dust and organic volatiles to step a), wherein in step b) fresh water is added to the steam with entrained dust and organic volatiles.

2. Process according to claim 1, wherein in step a) the water is sprayed onto the hot torrefied biomass.

3. Process according to claim 2, wherein the hot torrefied biomass is cooled in a mixer vessel.

4. Process according to claim 1, in which the cooled torrefied biomass resulting from step a) has a water content of at least 3% by volume.

5. Process according to claim 1, in which the hot torrefied biomass has been heated in a fluidized bed reactor.

6. Process according to claim 5, in which the fluidized bed reactor is a toroidal bed reactor.

7. Process according to claim 1, in which the hot torrefied biomass is a particulate material, preferably having a particle size less than 16 mm, more preferably less than 8 mm, most preferably less than 4 mm.

8. Process for the preparation of torrefied biomass, which process comprises the steps of i) supplying wet biomass; ii) drying the wet biomass to form dried biomass; iii) heating the dried biomass to form hot torrefied biomass; and iv) cooling the hot torrefied biomass using the process of claim 1.

9. Process according to claim 8, further comprising the step of v) pelletizing the cooled torrefied biomass containing water.

10. Device for cooling hot torrefied biomass, comprising a housing defining a cooling chamber, and having a biomass inlet for supplying hot torrefied biomass with a temperature of between 200-320 C. into the cooling chamber, a biomass outlet for discharging torrefied biomass cooled below 100 C. comprising water from the cooling chamber, a water inlet for introducing water into the cooling chamber, a steam outlet for removing steam with entrained dust and organic volatiles from the cooling chamber; a condenser for condensing steam, having a steam inlet for feeding steam with entrained dust and organic volatiles into the condenser, a condensate outlet for removing condensate comprising dust and organic volatiles from the condenser, wherein the condensate outlet is connected to the water inlet for introducing water into the cooling chamber, and wherein the steam inlet is connected to the outlet for removing steam from the cooling chamber, in which the condenser has a water inlet for feeding fresh water into the condenser and for diluting the steam with entrained dust and organic volatiles.

11. Device according to claim 10, wherein the water inlet for introducing water into the cooling chamber is connected to spray nozzles positioned in the cooling chamber.

12. System for producing torrefied biomass, comprising a drying zone, comprising an inlet for wet biomass, and an outlet for dried biomass, a torrefaction zone, comprising an inlet for dried biomass, which connects to the outlet for dried biomass of the drying zone, and an outlet for hot torrefied biomass, and a cooling zone comprising a cooling device according to claim 10, further comprising an inlet for hot torrefied biomass, which connects to the outlet for hot torrefied biomass of the torrefaction zone, and an outlet for discharging cooled biomass comprising water.

13. The system according to claim 12, further comprising a pelletizing zone, comprising an inlet for cooled torrefied biomass comprising water, which connects to the outlet for cooled torrefied biomass comprising water of the cooling zone, and an outlet for pelletized biomass.

14. System according to claim 12, in which the torrefaction zone comprises at least a fluidized bed reactor.

15. System according to claim 14, in which the fluidized bed reactor is a toroidal bed reactor.

16. System according to claim 14, in which the torrefaction zone further comprises a plug flow reactor.

17. Process according to claim 3, in which the cooled torrefied biomass resulting from step a) has a water content of at least 3% by volume.

18. System according to claim 13, in which the torrefaction zone comprises at least a fluidized bed reactor, in which the fluidized bed reactor is a toroidal bed reactor.

19. System according to claim 18, in which the torrefaction zone further comprises a plug flow reactor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The invention is further illustrated by means of the attached drawing, wherein:

[0036] FIG. 1 is a schematic view of an embodiment of a device for cooling hot torrefied biomass.

[0037] FIG. 2 is a schematic view of an embodiment of a system for producing torrefied biomass.

DETAILED DESCRIPTION

[0038] FIG. 1 provides a schematic view of a device for cooling hot torrefied biomass. It comprises a housing defining a cooling chamber 1. This housing has a biomass inlet 2 for supplying hot torrefied biomass into the cooling chamber, and a biomass outlet 3 for discharging cooled torrefied biomass comprising water from the cooling chamber. The housing further comprises a water inlet 4 for introducing water into the cooling chamber, and a steam outlet 5 for removing steam with entrained dust and organic volatiles from the cooling chamber. In this embodiment, he water inlet 4 is connected to spray nozzles 9 positioned in the cooling chamber. The device for cooling hot biomass further comprises a condenser 6 for condensing steam. This condenser has a steam inlet 7 for feeding steam with entrained dust and organic volatiles into the condenser 6, and a condensate outlet 8 for removing condensate comprising dust and organic volatiles from the condenser 6. In this embodiment, the condenser has a water inlet 22 for feeding fresh water into the condenser. Within the condenser, both direct cooling of the biomass with water as well as indirect cooling may happen simultaneously. Indirect cooling may e.g. take place by contacting the biomass with a cold water-fed piping system in which water is continuously flowed. The water stream in the latter piping system is preferably not connected to the water supply that comes into contact with the biomass. The condensate outlet 8 is connected to the water inlet 4 for introducing water into the cooling chamber 1 via conduit 23. The steam inlet 7 is connected to the outlet 5 via outlets 25 for removing steam from the cooling chamber 1 and conduit 24.

[0039] FIG. 2 provides a schematic view of a system for producing torrefied biomass. The system comprises a drying zone 10. This drying zone comprises an inlet for wet biomass 11, and an outlet for dried biomass 12. The system further comprises a torrefaction zone 13, which comprises an inlet for dried biomass 14, connecting to the outlet for dried biomass 12 of the drying zone, and an outlet for hot torrefied biomass 15. The system also comprises a cooling zone 16 comprising a cooling device, further comprising an inlet for hot torrefied biomass 17, which connects to the outlet for hot torrefied biomass 15 of the torrefaction zone, and an outlet for discharging cooled biomass comprising water 18. The system may further comprise a pelletizing zone 19. This pelletizing zone comprises an inlet for cooled torrefied biomass comprising water 20. This inlet connects to the outlet for cooled torrefied biomass comprising water 18 of the cooling zone. The pelletizing zone further comprises an outlet for pelletized biomass 21.

[0040] In a typical process, biomass is dried in the drying zone 10 to reduce the moisture content to 5-20%, after which it is transported, for example using a conveyor belt, to the torrefaction zone 13. In the torrefaction zone, the dried biomass is torrefied at elevated temperatures.

[0041] In this exemplary embodiment, the torrefaction zone consists of multiple treatment devices. The first treatment device is configured as a so-called toroidal bed reactor. In the toroidal bed reactor, the biomass is quickly (within about 2 min.) heated to a temperature of 200-320 C. within a first time period. The biomass is then transported to a second treatment device, which is configured according to the principle of a plug flow reactor. This reactor provides for treatment at comparable temperatures but for a longer period. The second time period is long enough for all biomass particles to be thoroughly heated, thus ensuring that all biomass particles are sufficiently torrefied.

[0042] After torrefaction, the torrefied biomass is transported to the cooling zone 16, which comprises a device for cooling hot torrefied biomass. This device comprises a housing defining a cooling chamber 1. The biomass is transported through biomass inlet 2 into cooling chamber 1. Water is sprayed onto the biomass through nozzles 9, resulting in steam with entrained dust and organic volatiles, from now on called dirty steam, and cooled biomass comprising water. The cooled biomass comprising water is transported out of the cooling chamber through outlet 3. The dirty steam leaves the cooling chamber through outlets 5. Through conduit 24, this steam is transported to the inlet 7 of the condenser. In the condenser, the dirty steam is condensed to form water with entrained dust and organic volatiles. Fresh water is added through inlet 22. Uncondensed dirty steam may leave the condenser through an outlet for dirty steam (not shown in the drawings). The water with entrained dust, organic volatiles, and added fresh water leaves the condenser through outlet 8, and is transported into the spray nozzles 9 in the cooling chamber through inlet 4.

[0043] The cooled torrefied biomass may then be transported to a pelletizing zone 21.