METHOD AND DEVICE FOR JOINING MEMBERS
20180272478 ยท 2018-09-27
Assignee
Inventors
- Yasuhiro MAEDA (Kobe-shi, Hyogo, JP)
- Jiro IWAYA (Nagoya-shi, Aichi, JP)
- Toru HASHIMURA (Kobe-shi, Hyogo, JP)
- Junya NAITOU (Kobe-shi, Hyogo, JP)
- Hideto KATSUMA (Kobe-shi, Hyogo, JP)
Cpc classification
B21D39/04
PERFORMING OPERATIONS; TRANSPORTING
B21D37/08
PERFORMING OPERATIONS; TRANSPORTING
B21D39/206
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P11/00
PERFORMING OPERATIONS; TRANSPORTING
B21D39/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for joining members of the present invention is as follows: a second member is inserted through a hole part of a first member; a guide shaft is inserted through a through hole of rubber; the rubber with the guide shaft inserted is inserted into the second member; and a drive mechanism relatively moves pushers and toward each other to compress the rubber in the extending direction of the guide shaft so that the rubber is expanded outward from inside to expand and deform at least a portion of the second member inserted into the hole part, thereby joining the second member to the first member.
Claims
1. A method for joining members comprising: providing a first member formed with a hole part, a hollow second member, an elastic body having a through hole, a pair of pushers which are disposed on both sides of the elastic body and which support a guide shaft extending in a horizontal direction and are movable in the guide shaft extending direction, and a drive mechanism for relatively moving the pair of pushers toward each other in the guide shaft extending direction; inserting the second member into the hole part of the first member; inserting the guide shaft into the through hole of the elastic body; inserting the elastic body, through which the guide shaft passes, into the second member; and relatively moving the pair of pushers toward each other by the drive mechanism to compress the elastic body in the guide shaft extending direction to expand the elastic body outwardly, thereby expanding and deforming at least a portion of the second member inserted into the hole part to join the second member to the first member by press-fitting.
2. The method for joining members according to claim 1, wherein the drive mechanism includes a cam mechanism for converting a force applied in a direction different from the guide shaft extending direction to a force in the guide shaft extending direction, and wherein the elastic body is compressed by the force of which the direction has been converted by the cam mechanism.
3. The method for joining members according to claim 1, wherein the drive mechanism includes an urging portion that urges one of the pushers outwardly in the guide shat extending direction, and wherein after the elastic body is compressed in the guide shat extending direction, the one of the pushers is returned by the urging portion.
4. The method for joining members according to claim 1, wherein one of the pair of pushers is fixed.
5. The method for joining members according to claim 1, further comprising, providing a guide shaft moving mechanism for moving the guide shaft in the horizontal direction, wherein the elastic body, through which the guide shaft passes, is inserted into the second member by the guide shaft moving mechanism.
6. A device for joining members to join a first member formed with a hole part and a hollow second member by press-fitting using an elastic body having a through hole comprising: a pair of pushers which support a guide shaft extending in a horizontal direction, the pair of pushers being disposed on both sides of the elastic body and being movable in the guide shaft extending direction; and a drive mechanism for relatively moving the pair of pushers toward each other in the guide shaft extending direction, wherein the pushers are driven by the drive mechanism, with the second member being inserted through the hole part of the first member to penetrate the first member, with the guide shaft being inserted through the through hole of the elastic body, and with the elastic body through which the guide shaft is inserted being inserted in the second member, such that the elastic body is compressed in the guide shaft extending direction and expanded outwardly, so as to expand and deform at least a portion of the second member inserted into the hole part to join the second member to the first member by press-fitting.
7. The method for joining members according to claim 2, wherein the drive mechanism includes an urging portion that urges one of the pushers outwardly in the guide shat extending direction, and wherein after the elastic body is compressed in the guide shat extending direction, the one of the pushers is returned by the urging portion.
8. The method for joining members according to claim 2, wherein one of the pair of pushers is fixed.
9. The method for joining members according to claim 2, further comprising, providing a guide shaft moving mechanism for moving the guide shaft in the horizontal direction, wherein the elastic body, through which the guide shaft passes, is inserted into the second member by the guide shaft moving mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0048]
MODE FOR CARRYING OUT THE INVENTION
[0049] Embodiments of the present invention will be described below with reference to the accompanying drawings. In each of the embodiments described below, a first member 10 and a second member 20 are not particularly limited in material, so that the present invention can be applied to any material.
First Embodiment
[0050] A method of joining the first member 10 and the second member 20 to each other using a press-fitting apparatus 30 will be described with reference to
[0051] The first member 10 is a hollow pipe type, and is disposed so as to extend in a horizontal direction.
[0052] The second member 20 has a closed cross section, and includes end walls 14 and 14 provided with two respective holes 12 and 12 passing therethrough laterally, and two side walls 16 and 16 connecting the two end walls 14 and 14.
[0053] The rubber 32 is a hollow pipe type extending in the horizontal direction, and is provided at its center with a through hole 32a (refer to
[0054] The pair of pushers 34a and 34b are disposed on both sides of the rubber 32, having a substantially columnar shape extending in the horizontal direction, and press the rubber 32 from both the sides to compress it. The pushers 34a and 34b respectively have pressing surfaces 34c and 34d that are formed flat, so that a load is uniformly applied to the rubber 32 when the rubber 32 is compressed. In the present embodiment, the one pusher 34a is fixed so as not to move with respect to the guide shaft 38. The other pusher 34b has an insertion hole (not illustrated) through which the guide shaft 38 is inserted. When the guide shaft 38 is inserted through the insertion hole (not illustrated), the pusher 34b is movable along the guide shaft 38. The other pusher 34b is attached to the drive mechanism 36, and thus is moved in the horizontal direction along the guide shaft 38 by the drive mechanism 36.
[0055] The drive mechanism 36 includes a cam driver 40 and a cam slider 42. The cam slider 42 has an insertion hole (not illustrated) through which the guide shaft 38 is inserted, and is movable along the guide shaft 38 in a state where the guide shaft 38 is inserted through the insertion hole.
[0056] The pusher 34b is attached to the cam slider 42 such that the insertion hole of the cam slider 42 and the insertion hole of the pusher 34b are concentric with each other. Thus, the pusher 34b is movable along the guide shaft 38 together with the cam slider 42 in a state where the guide shaft 38 is inserted through the insertion hole of the cam slider 42 and the insertion hole of the pusher 34b.
[0057] The cam slider 42 is provided on its upper portion with an inclined surface 42a for receiving a force from the cam driver 40. The cam driver 40 is movable in a vertical direction, and is provided on its lower portion with an inclined surface 40a for transmitting a force to the cam slider 42. When a downward force is applied to the cam driver 40, the force is transmitted from the cam driver 40 to the cam slider 42 via the inclined surfaces 40a and 42a. Then, the cam driver 40 is moved in the vertical direction (downward in the drawing), and the cam slider 42 is moved in the horizontal direction (the left direction in the drawing) along the guide shaft 38. That is, the drive mechanism 36 of the present embodiment has a cam mechanism composed of the cam slider 42 and the cam driver 40. For the cam driver 40, a press machine or the like that is usually used for press working or the like may be used, for example.
[0058] The drive mechanism 36 is provided on its outer side in the horizontal direction (the right side in the drawing) with a vertical wall portion 44 for stopping an outward movement of the drive mechanism 36 in the horizontal direction. The vertical wall portion 44 is provided with an insertion hole (not illustrated) through which the guide shaft 38 is inserted, and the guide shaft 38 extends outward in the horizontal direction of the vertical wall portion 44 through the insertion hole. Thus, the guide shaft 38 includes one end 38a that is fixed with respect to the guide shaft 38 together with the one pusher 34a, and the other end 38b that is fixed with respect to the guide shaft 38 on an outer side in the horizontal direction of the vertical wall portion 44.
[0059] The vertical wall portion 44 and the cam slider 42 are elastically connected by a coil spring (urging portion) 46, and the cam slider 42 is urged toward the vertical wall portion 44.
[0060] The first member 10 and the second member 20 are joined to each other by press-fitting in the following procedure.
[0061] First, the second member 20 is inserted through the hole part 12 of the first member 10, and the guide shaft 38 is inserted through the through hole 32a of the rubber 32. Subsequently, the rubber 32 with the guide shaft 38 inserted is inserted into the second member 20, and the pushers 34a and 34b are disposed on respective sides of the rubber 32, and then both the ends 38a and 38b of the guide shaft 38 are fixed. At this time, the one pusher 34a is fixed so as not to move with respect to the guide shaft 38, and the other pusher 34b is disposed to be movable along the guide shaft 38 by the drive mechanism 36.
[0062] Next, a downward force is applied to the cam driver 40 of the drive mechanism 36 to move the cam driver 40 downward so that a force is transmitted to the cam slider 42 from the cam driver 40 via the inclined surfaces 40a and 42a. Then, a force in the vertical direction (downward in the drawing) is converted to a force in the horizontal direction (the left direction in the drawing). The cam slider 42 is moved in an extending direction of the guide shaft 38, for compressing the rubber 32. The one pusher 34a is fixed with respect to the guide shaft 38, and the other pusher 34b is moved together with the cam slider 42 in the left direction along the guide shaft 38. As a result, the pushers 34a and 34b move relatively closer each other, so that the rubber 32 is compressed in the extending direction of the guide shaft 38 to be expanded outward from radially inside. As described above, at least a portion of the second member 20 inserted through the hole part 12 is expanded and deformed, so that the second member 20 is joined to the first member 10 by press-fitting.
[0063] While there is no illustration, when the cam driver 40 of the drive mechanism 36 is moved upward after joining by press-fitting, a force applied to the cam slider 42 in the horizontal direction (the left direction in the drawing) is removed. Then, the cam slider 42 is returned to an original position by the coil spring 46. At the time, the rubber 32 expanded in the second member 20 is returned to a natural state from a state expanded radially when a force applied thereto is removed, and its contact with the second member 20 is released. Thus, the first member 10 and the second member 20 joined by press-fitting can be easily removed from the press-fitting apparatus 30 without receiving frictional force from the rubber 32.
[0064] As described above, when the rubber 32 is expanded radially outward to uniformly expand and deform the second member 20, so that local deformation can be prevented and a load on each of the members 10 and 20 can be reduced. This is because the second member 20 can be uniformly deformed by using properties of the rubber 32 that uniformly expands outward from radially inside after compressed in the extending direction of the guide shaft 38. This enables fitting accuracy to be improved to increase joining strength. In addition, this method is also simpler than electromagnetic forming and other processing methods. Electromagnetic forming can be used only for a conductive material, and is limited in cross-sectional shape and dimension of a conductor depending on a coil to be used. In contrast, this method has no limitations with respect to_cross-sectional shape or size, regardless of its material. In addition, there is no need for electrical equipment requiring a capacitor with large capacity, and it is possible to join the two members 10 and 20 at low cost. In particular, the rubber 32 is laterally supported by the guide shaft 38, and the second member 20 is joined by press-fitting by moving the pushers 34a and 34b in the horizontal direction (the extending direction of the guide shaft 38) to compress the rubber 32, so that the second member 20 can be disposed laterally. Thus, even an elongated second member 20 can be joined by press-fitting. Here, the horizontal direction in which the guide shaft 38 extends includes an inclined direction in addition to a strict horizontal direction.
[0065] The cam mechanism of the drive mechanism 36 enables the second member 20 to be disposed in the horizontal direction with equipment for applying a compressive force in a vertical direction, which is often used in a normal press machine or the like, so that the second member 20 can be joined by press-fitting without being limited in shape. In particular, when the second member 20 is long, ordinary equipment for applying a compressive force cannot join the second member by press-fitting due to limitation on dimension, however, the present structure enables the second member 20 to be joined by press-fitting even when the second member 20 is long.
[0066] In addition, the cam slider 42 and the pusher 34b are automatically returned to their original positions by the coil spring 46, so that there is no need to manually return the cam slider 42 and the pusher 34b to the original positions, thereby workability can be improved.
[0067] When one pusher 34a is fixed with respect to the guide shaft 38, the drive mechanism 36 needs to be provided only for the other pusher 34b, thereby enabling the drive mechanism 36 to be simplified in structure. In addition, movement of the first member 10 and the second member 20 can be limited so that workability can be improved.
[0068]
[0069] In the press-fitting apparatus 30, the guide shaft 38 is provided with thread grooves 38c and 38d, and two support rods 48 and 48 pass through the pushers 34a and 34b, and the rubber 32. Thus, the pushers 34a and 34b, and the rubber 32 have respective insertion holes (not illustrated) corresponding to the support rods 48 and 48 passing therethrough.
[0070] When the guide shaft 38 is rotated as indicated by an arrow in the drawing, rotational torque is transmitted to the pushers 34a and 34b via the thread grooves 38c and 38d, respectively. However, the support rods 48 and 48 stop rotation of the pushers 34a and 34b, respectively, so that the pushers 34a and 34b are respectively moved along the thread grooves 38c and 38d of the guide shaft 38 without rotating. The thread groove 38c and 38d do not have the same shape, and are formed in shapes different from each other for the respective pushers 34a and 34b to move the pushers 34a and 34b closer to each other.
[0071] As described above, the press-fitting apparatus 30 applies rotational torque to the guide shaft 38 to move the pushers 34a and 34b closer to each other so that the rubber 32 is compressed in the horizontal direction to be expanded radially. As a result, the first member 10 and the second member 20 are joined to each other by press-fitting.
[0072]
[0073] As described above, in the press-fitting apparatus 30, as the guide shaft 38 is rotated, the other pusher 34b approaches the one pusher 34a, so that the rubber 32 is laterally compressed to be expanded radially. As a result, a first member 10 and a second member 20 are joined to each other by press-fitting.
[0074]
[0075] When the partition walls 22 are provided as described above, the second member 20 can be increased in strength. In addition, a cross-sectional shape of the second member 20 is not limited to a rectangular, and may have any shape. Further, the partition walls 22 are not particularly limited in shape, and may have a shape dividing the second member 20 into two, for example.
[0076] As illustrated in
[0077] As illustrated in
[0078] As illustrated in
[0079] As illustrated in
[0080] As illustrated in
Second Embodiment
[0081] A method for joining by press-fitting of the present embodiment illustrated in
[0082]
[0083] The pusher 54 is provided on the lateral outer side of the vertical wall portion 44. The pusher 54 supports a guide shaft 38 and moves the guide shaft 38 in the horizontal direction. A method for allowing the pusher 54 to move the guide shaft 38 is not particularly limited, and the guide shaft 38 may be fed out or drawn using a motor, a gear, or the like, for example.
[0084] The vertical wall portion 44 is fixed with respect to the guide shaft 38, and is moved together with the guide shaft 38 by the pusher 54. Accordingly, the vertical wall portion 44, the drive mechanism 36, and a pair of pushers 34a and 34b are moved together without changing their relative positions in the horizontal direction, with a movement of the guide shaft 38.
[0085]
[0086] As described above, since the pusher 54 moves the guide shaft 38 in the horizontal direction, the guide shaft 38 and the rubber 32 can be reliably inserted into the second member 20.
Third Embodiment
[0087]
[0088] In the present embodiment, two drive mechanisms 36 and 36, and two vertical wall portions 44 and 44 are provided. The pair of pushers 34a and 34b are attached together to a cam slider 42, and are not fixed with respect to the guide shaft 38. This causes both the pushers 34a and 34b to move closer to each other in the horizontal direction by the drive mechanisms 36 and 36, respectively, so that the rubber 32 is compressed in an extending direction of the guide shaft 38.
[0089] Whether to use a one-side access type in which one side pusher 34b is moved with respect to rubber 32 as in the first and second embodiments, or a two-side access type in which pushers 34a and 34b on respective sides are moved with respect to rubber 32 as in the third embodiment, can be appropriately determined depending on a mode and application of joining by press-fitting.
DESCRIPTION OF SYMBOLS
[0090] 10 First member [0091] 12 Hole part [0092] 14 End wall [0093] 16 Side wall [0094] 20 Second member [0095] 22 Partition wall [0096] 30 Press-fitting apparatus [0097] 32 Rubber [0098] 32a Through hole [0099] 34a, 34b Pusher [0100] 34c, 34d Pressing surface [0101] 36 Drive mechanism [0102] 38 Guide shaft [0103] 38a One end [0104] 38b The other end [0105] 38c, 38d Thread groove [0106] 40 Cam driver [0107] 40a Inclined surface [0108] Cam slider [0109] 42a Inclined surface [0110] 44 Vertical wall portion [0111] 46 Coil spring (urging portion) [0112] 48 Support rod [0113] 50 Pushing fixture [0114] 52 Outer frame mold [0115] 54 Pusher (guide shaft moving mechanism) [0116] 56 Wheel