METHOD FOR SEPARATION OF PARTICLES SUSPENDED IN A FLUID
20240316479 ยท 2024-09-26
Inventors
Cpc classification
B03B5/00
PERFORMING OPERATIONS; TRANSPORTING
B01D21/265
PERFORMING OPERATIONS; TRANSPORTING
C02F1/52
CHEMISTRY; METALLURGY
B01L3/502753
PERFORMING OPERATIONS; TRANSPORTING
B01D21/0012
PERFORMING OPERATIONS; TRANSPORTING
B01D2221/10
PERFORMING OPERATIONS; TRANSPORTING
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
G01N15/0255
PHYSICS
B01L2200/0668
PERFORMING OPERATIONS; TRANSPORTING
C02F9/00
CHEMISTRY; METALLURGY
International classification
B01D21/26
PERFORMING OPERATIONS; TRANSPORTING
B01D21/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system and method are provided for producing from a first fluid having particles of a substance suspended or dissolved therein with a first concentration of the substance, a second fluid having a second concentration of the substance lower than the first concentration and a separated-fluid product, in which concentration of the substance is greater than that in the first fluid. The system comprises a pre-treatment module for processing the first fluid to produce aggregates from the substance and at least one separation duct in fluid communication with an outlet of the pre-treatment module, the duct having at least one bay portion having such design as to cause aggregates to accumulate along a pre-determined wall of the bay portion, thereby facilitating separation between the second fluid and the separated-fluid product.
Claims
1. A method for producing from a first fluid having particles of a substance suspended or dissolved therein with a first concentration of said substance, a second fluid having a second concentration of said substance lower than the first concentration and a separated-fluid product, in which concentration of said substance is greater than that in the first fluid, the method comprising: providing a separation duct having a geometry suitable to receive and pass therethrough a fluid including aggregates of a predetermined range of sizes so as to produce from said fluid said second fluid and said separated-fluid product; producing said pre-treated fluid comprising aggregates of said size from said particles by pre-treating said first fluid; and feeding said pre-treated fluid into said separation duct and letting said pre-treated fluid pass therealong so as to produce from said pre-treated fluid said second fluid and said separated-fluid product.
2. The method according to claim 1, wherein said separation duct includes a bay portion extending at least partially along a curved central line defining a fluid flow direction; said bay portion comprising a main channel and at least one bay channel coextensive with the main channel; in a cross-section of the bay portion taken perpendicularly to said central line the main channel has at least four channel walls and the at least one bay channel protrudes from at least one of the channel walls and has bay channel walls generally parallel to the corresponding walls of the main channel oriented in the same way, the area of said at least one bay channel in said cross-section being smaller than that of the main channel; the geometry and location of the bay channel relative to the main channel being such as to cause the aggregates to accumulate along a pre-determined wall of the duct, thereby facilitating separation between said second fluid and said separated-fluid product.
3. The method according to claim 1, wherein said pre-treating includes at least one of reacting said first fluid with at least one pre-treatment agent wherein said at least one pre-treatment agent is selected from at least one coagulating agent, at least one flocculating agent or a mixture thereof; changing the temperature of said first fluid; subjecting said first fluid to magnetic field; subjecting said first fluid to radiation, subjecting said first fluid to electricity, subjecting said first fluid to a kinetic energy; or subjecting said first fluid to sound wave.
4. The method according to claim 1, wherein said aggregates suspended in said pre-treated fluid have the size of at least about 10 ?m and/or said first fluid and pre-treated fluid have a particle to aggregate size ratio of at least about 2.
5. The method according to claim 1, wherein at least one of the following requirements is met: a ratio between the substance concentrations of said second fluid and said pre-treated fluid is at most about 0.9; a ratio between the substance concentrations of said second fluid and said first fluid is at most about 0.9; or a ratio between the substance concentrations of said separated-fluid product and said first fluid is at least about 1.1.
6. The method according to claim 1, wherein said separated-fluid product and said pre-treated fluid have an aggregate size ratio of at least about 1.1.
7. The method according to claim 1, wherein feeding pressure of said pre-treated fluid into the separation duct is at least about 1 m.
8. The method according to claim 1, wherein at least one of the following parameters of said separation duct or the pre-treatment is selected so as to obtain a pre-determined value of the concentration of said substance in the second fluid: a separation duct length, separation duct cross-section, main channel measurements, velocity of fluid in said duct, duct inlet pressure, aggregate size in the pre-treated fluid, aggregate weight in the pre-treated fluid, residence time of the first fluid in at least one pre-treatment module where the pre-treatment is performed, or any combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0045]
[0046] As shown in
[0047] The system 1 further comprises a separation module, which in this example is in the form of a separation duct 20 operable to produce two fluid products separated from each other, one being the second fluid F2, which as mentioned above has the concentration C2 of the particles substance which is essentially less than C3, a separated-fluid product F4, in which the concentration of the particles substance is higher than C3.
[0048] The pre-treatment module comprises: [0049] At least one first inlet 11to receive first fluid F1 in which pre-treatment is required. The pre-treatment of the first fluid F1 is configured to transform some pre-determined types of particles into aggregates. [0050] At least one chamber wherein said pre-treatment process is conducted. The pre-treatment process is designed specifically for the particles which are targeted to be separated in the separation duct. A variety of technology can be used, but are not limited to: injection of at least one aggregating agent through an inlet into the at least one chamber of said pre-treatment module; exposing said first fluid to at least one non-agent treatment, such as heating, cooling, radiation in said at least one chamber; mixing; aging and so forth. In some embodiments, said system comprises more than one pre-treatment module that are connected to each other either in parallel or serially, thus enabling performing repeated multiple pre-treatment processes. [0051] At least one pre-treatment outlet 21to dispose the pre-treated fluid F3 comprising aggregates to a downstream module.
[0052] An embodiment of a system of the present subject matter is depicted in
[0055] Turning to
[0056] In general, the duct portions of different types extend along different segments of the central line X of a separation duct according to the presently disclosed subject matter. Examples of such types all having a common basic polygonal shape in their cross-section taken perpendicularly to the central line X and differing in the presence or absence of additions/variations to this shape, can be at least as follows: a main-channel type 30 having a regular polygonal cross-sectional shape, a bay-portion type 40 having at least one irregularity relative to the regular polygonal shape, and a partitioned-portion type 50 having at least one partition separating a fluid flow passing through this portion into at least two separate flows. Normally, a duct portion of the bay-portion type 40 (hereinafter: the bay portion) can be located downstream to a duct portion of the main-channel type 30 (hereinafter: the main channel portion), and a portion of the partitioned-portion (hereinafter: the partitioned portion) 50 can be located downstream to the bay portion 40 or downstream to the main channel portion 30 if there is no bay portion therebetween.
[0057] The geometry of the portions and their disposition relative to each other can be configured as desired, e.g. such as to provide, at least along some of these portions, a desired laminar flow of a fluid. Transitional areas or portions can be provided between adjacent duct portions to allow smooth transfer of fluid from one duct portion to another in order to preserve a continuous fluid flow with pre-defined characteristics.
[0058] In the described example of
[0059] As seen in
[0060] The main difference between the main channel portion 30, the bay portion 40 and the partitioned portion 50, is in that whilst the main channel 31 of the main channel portion 30 occupies the entire cross-sectional area thereof, the main channel 41 of the bay portion 40 shares the cross-sectional area thereof with a bay channel 48 having an essentially smaller cross-sectional area than that of the main channel 41, and the main channel 51 of the partitioned portion 50 shares the cross-sectional area thereof with partitioned channels 59, with the total cross-sectional area of the partitioned channels being essentially smaller than that of the main channel 51.
[0061] Duct portions of the same type can have different lengths and can differ in their cross-sectional geometry depending on their location along the central line X. Thus, whilst any portion of the main channel type of a generally rectangular cross-sectional shape will look similar to the main channel portion 30 shown in
[0062] In the example of the bay portion 40 shown in
[0067] In the example of the partitioned portion 50 shown in
[0068] Thus, where there is more than one bay channel along the duct length, they can vary in number, location and dimensions of their bay channels, and where there are more than one partitioned portions throughout the duct, they can vary in the number and locations of their partitions and thus dimensions of their partitioned channels.
[0069] The duct portions can differ not only by their shape in the cross-section taken perpendicular to the central line but also in their shape in a cross-section taken along the central line perpendicular to the inner and outer duct walls. In addition or alternatively, they can also differ by the shape of the central line, e.g. its radius of curvature, and/or by their extension along the central line. Thus, in a duct or a part thereof having a radius of curvature R, different portions and different duct segments can have a different angular span r.
[0070] In general, a separation duct in the system according to the presently disclosed subject matter should comprise, in addition to any duct portions it might have, the following: [0071] a duct inlet 21 configured to receive therefrom the pre-treated fluid F3; [0072] a main duct outlet 22, from which the second fluid F2 is to be discharged; and [0073] one or more auxiliary duct outlets O1, O2 . . . to On configured to discharge therefrom the entire or a part of the separated-fluid product F4, which has higher concentration of the particles substance C4 compared to that in the pre-treated fluid F3.
[0074] Alternatively, the main duct outlet 22 can be configured to discharge therefrom the separated-fluid product F4, whilst one or more of the auxiliary duct outlets can be configured to discharge therefrom the second fluid F2, for example, in a system in which the separated-fluid product is the main product which is requested to be produced out of the incoming first fluid (e.g. precious metal, recycling of dissolved liquid).
[0075] In the described example shown in
[0076] In general, a system according to the presently disclosed subject matter can have one or more pre-treatment modules 10 and one or more separation ducts 20, and depending at least on the pre-determined parameters of the first fluid F1 (including the substance to be separated therefrom) intended to enter the system, desired parameters of the second fluid F2 exiting the system, and operational parameters dictated by the required environment of operation and working standards, it should be designed so as to ensure that parameters of the pre-treated fluid F3 (and, more particularly, of its aggregates), entering the or each separation duct 20 are in correlation with the geometry of this duct including that of its duct portions and its auxiliary outlets for the separated-fluid product F4.
[0077] The following are some examples of parameters that can be used/taken into account when designing the system. [0078] Fluid flow parameters, such as flow rate, viscosity, velocity, temperature and pressure, which the fluid flow is expected to have when entering or while flowing along the separation duct(s). [0079] For example, systems according to the presently disclosed subject matter can be designed to operate with fluids having a viscosity in the range of 0.1 to 2000 (cP), velocity in the range of 0.5 to 10 m/s, temperature in the range of 0 to 100? C., and pressure in the range of 1 to 10 m per unit, at relatively high flow rates of at least 50 Littre/Hour, more particularly, at least 500 Littre/Hour, and still more particularly, at least 1000 Littre/Hour; [0080] Parameters and nature of particles suspended/dissolved in the first fluid F1 such as, e.g. their sizes and specific weights, their chemical nature (organic or inorganic), the nature of the fluid source (e.g. municipal waste water, surface water); [0081] Desired ratio between the concentration C2 of the substance of the particles within the second fluid F2 and the concentration C1 of the substance within incoming first fluid F1; for example, this ratio can be in the range 0.01 to 0.99, and more particularly, in the range 0.1 to 0.95; [0082] Desired ratio between the concentration C2 of the substance of the particles within the second fluid F2 and the concentration C3 of the substance within the pre-treated fluid F3; for example, this ratio can be in the range 0.01 to 0.99, and more particularly, in the range 0.1 to 0.95; [0083] Desired ratio between the concentration C4 of the substance of the particles within the separated-fluid product F4 and the concentration C1 of the substance within the incoming first fluid F1; [0084] Parameters of the aggregates in the pre-treated fluid F3, relative to those of the particles in the first fluid F1. [0085] The specific weight of a particle can be higher than the specific weight of the fluid carrying it, however, when it is surrounded by a layer of air, the effect of the air in reducing the gross specific weight of the particle plus air, can be substantial. [0086] The pre-treatment module(s) can be designed to produce such aggregates in the pre-treated fluid F3 such that their minimal/average size can be greater by a number of times, and, more particularly, by an order of magnitude than a respective minimal/average size of the particles in the first fluid F1. For example, a ratio between the minimal/average size of the particles in the pre-treated fluid F3 and that in the first fluid F1 it can be in the range between 2 and 20, more particularly, 5 and 15, and still more particularly, 8 and 12; in one specific example, with the latter size being 1 ?m, the former size can be 10 ?m.
[0087] Turning to
[0097] Reverting to the spiral character of the separation duct 20 as shown in
[0098]
[0099] The above explanations regarding the behavior of particles in a fluid flowing along a spiral duct illustrated in
[0100] In addition to the structures of duct portions described above, or alternatively, the duct according to the presently disclosed subject matter can have, in at least one segment thereof, inner and outer walls, at least one of which has, in a cross-sectional plane of the segment passing through the central line and crossing the walls, a profile defined by a varying distance between the corresponding wall and the central line. These variations can help in controlling the velocity and pressure distribution of the fluid, maintaining a laminar characteristic within the channel and, particularly, in accumulating particles and aggregates suspended in it.
[0101] Example of one such segment is shown in
[0102] A plurality of particles separation ducts, with portions as described above, can be used in parallel, serial, or in combination of these, in order to produce the second fluid with pre-defined parameters for the separation system.
[0103] Connecting multiple separation ducts in parallel, downstream to the pre-treatment module, allows for producing a second fluid in higher flow rate. In such parallel duct system, the pressure is similar at the inlet of each of the ducts and the flow rate is calculated as the sum of the flow rates within the ducts.
[0104] Connecting multiple separation ducts in a continuous serial form, configured to feed the residual fluid into the next separation system, helps in producing a higher separation rate due to a continuous separation of the fluid that flows within the main channel. In such serial duct system, the pressure is the sum of pressures within the connected ducts and the flow rate is similar within the continuous serial ducts.