Snap-Action Switching Element With Opener or Closer Contact
20240321528 ยท 2024-09-26
Inventors
Cpc classification
H01H13/32
ELECTRICITY
International classification
Abstract
A snap-action switching element with normally closed contact comprises includes a contact arm movable between a rest position and a switching position, and an actuating member with which the contact arm can be moved between these positions. A rocker switch is arranged at one end so as to be rotatable and a tension spring is suspended at the other end of the rocker switch on a spring suspension section. The actuating member has a rocker bearing opening which is provided transversely to its direction of movement and into which engages a rocker bearing actuating section provided transversely to a main plane of the switching rocker. In the case of a normally open contact, the first contact point is then arranged at a distance.
Claims
1. A snap-action switching element with normally closed or normally open contact comprises: a housing, a first contact point fixed to the housing, a second contact point fixed to the housing, a contact arm having a rest position and a switching position having a first contact arm end and a second contact arm end, an actuating member guided in the housing, a rocker switch having a rocker switch axis of rotation extending transversely to the longitudinal axis of the housing and having a first free end and a second free end, a tension spring, wherein the actuating member is configured to move the contact arm between the rest position and the switching position, wherein the rocker switch can be rotated at the first free end about the rocker switch axis of rotation, wherein the tension spring is hooked onto a spring hook-in section at the second free end of the rocker switch; wherein the actuating member is guided perpendicularly to the longitudinal axis of the housing and is in engagement with the rocker switch between the first free end and the second free end of the rocker switch, wherein the second contact point provides a contact arm axis of rotation parallel to the rocker switch axis of rotation, against which the first contact arm end is pressed by the tension spring suspended in the contact arm, wherein the second contact arm end of the contact arm contacting the first contact point in the rest position in the case of a normally closed contact or, in the case of a normally open contact, contacting the first contact point in a normally closed position, is arranged at a distance from the first contact point in the case of a normally open contact, wherein the actuating member has a rocker bearing opening which is provided transversely to its direction of movement and into which rocker bearing opening engages a rocker bearing actuating section provided transversely to a main plane of the switching rocker.
2. The snap-action switching element according to claim 1, wherein the length of the tension spring, the distance between the hook-in opening in the contact arm and the contact arm axis of rotation, and the distance between the spring hook-in section and the rocker axis of rotation are predetermined so that the torque acting on the rocker switch is always directed against the actuating direction of the actuating member in the rest position, in the switching position and in the positions in between, so that the actuating member moves back into the rest position without being actuated.
3. The snap-action switching element with normally closed contact according to claim 1, wherein the rocker switch comprises at least one driver which, in the rest position, projects from below over the contact arm in such a way that, when the rocker switch is moved into the switching position before the switching position is reached, it engages with the contact arm from above and pivot it downwards in an actively guided manner if the contact arm does not move between the rest position of the actuating element and the engagement due to the contact point of the contact arm adhering to the first contact point.
4. The snap-action switching element with normally closed contact according to claim 3, in that the driver comprises at least one horn or a bridge.
5. The snap-action switching element according to claim 1, wherein the contact arm, starting from the end having the contact arm axis of rotation, has a rocker switch receiving opening and a separate spring end receiving opening adjoining the latter.
6. The snap-action switching element according to claim 5, wherein the contact arm, viewed in cross-section in the longitudinal direction, has a U-shape reinforcing it at least in the region of the rocker switch receiving opening and the spring end receiving opening.
7. The snap-action switching element according to claim 1, wherein the rocker switch has a receiving opening into which the rocker bearing actuating portion is inserted, with which the actuating member is in engagement with the rocker switch between the two ends of the rocker switch.
8. The snap-action switching element according to claim 7, wherein an upper rest position stop is provided between the rocker bearing actuating portion and the spring hook-in section.
9. The snap-action switching element according to claim 7, wherein, in the case of a normally closed contact, between the rocker rotary axis and the rocker bearing actuating section, a support section is provided for the contact arm, against which the underside of the contact arm leans after the switching position has been exceeded.
10. The snap-action switching element according to claim 7, wherein, in the case of a normally open contact, the first contact point is arranged between the rocker rotary axis and the rocker bearing actuating section, against which a mounted contact point on the underside of the contact arm abuts after the switching position has been exceeded.
11. The snap-action switching element according to claim 7, characterized in that the side wall of the housing has a housing groove in the area of the receiving opening of the rocker switch in the side wall, in that a further pair of contact points fixed to the housing, a further contact arm, a further rocker switch with receiving opening and a further tension spring are provided in a housing extension, which are each arranged in the direction of the longitudinal axis of the housing parallel to the first contact points fixed to the housing, the first contact arm, the first rocker switch and the first tension spring behind the said side wall, wherein a connecting shaft is inserted into the receiving openings of the first and second rocker switches through the housing groove, wherein the movement of the two rocker switches is synchronized by the connecting shaft.
12. The snap-action switching element according to claim 11, wherein the connecting shaft is integrated integrally into the rocker bearing actuating section or these are arranged one behind the other in the receiving opening.
13. The snap-action switching element according to claim 11, wherein the first and second switching rockers have two transversely extending upper and lower receiving openings, and in that the switching rocker actuating portion is a bolt inserted into the upper or into the lower receiving opening, and in that the connecting shaft is a bolt inserted into the other receiving opening.
14. The snap-action switching element according to claim 13, wherein that wherein one or both receiving openings of the rocker switch has/have a partition wall in the middle for limiting the movement of the connecting shaft and/or the rocker bearing actuating section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The terms Fig., Figs., Figure, and Figures are used interchangeably in the specification to refer to the corresponding figures in the drawings.
[0027] Preferred embodiments of the invention are described below with reference to the drawings, which are for explanatory purposes only and are not to be construed restrictively. The drawings show:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DESCRIPTION OF THE INVENTION
[0035]
[0036] The housing 10 has an upper housing opening 11 at the top and another lower housing opening 11 at the bottom. The openings 11 and 11 are located one above the other and define an actuating axis along which the actuating member 20 can be moved as an actuating shaft in the longitudinal direction of this axis. The actuating shaft 20 has an upper head section 23 and a lower guided section 24 between which a rocker bearing opening 22 is located. The rocker bearing opening 22 is in particular an aperture in the form of a substantially horizontally aligned slot in the actuating member 20. The horizontal alignment of the slot takes account of the slight transverse pivoting movement of the rocker switch 30 during its movement. Instead of such an elongated hole, the rocker bearing opening 22 can also have a different shape that allows horizontal play for the movement of the rocker bearing actuating section 33. The rocker bearing opening 22 may have a vertical height to allow movement of the rocker bearing operating portion 33 toward the operating member 20 during the shifting operation. The upper head portion 23 has an actuating head that is T-shaped in plan view. The T-shaped flanks are widened and chamfered in the direction of the actuating axis. The housing 10 has guide ribs for the actuating element 20, which are not shown in
[0037] A first conductive contact 41 is arranged in the housing 10. The contact 41 is a multi-bent flat metal component, which essentially has a C-shape in the side view. One free end of the first contact 41 is accessible from outside the housing 10 and is protected between two housing side wall sections 13 in the embodiment shown in
[0038] A second conductive contact 42 is arranged in the longitudinal direction of the housing 10 on the opposite side of the actuating element 20. Here too, a free end of the second contact 42 can be connected to an external cable using clamping plate 51 and screw 52. The second conductive contact 42 is also inserted in the housing 10 near the inner wall of the housing in an approximate C-shape with contact support ribs 15 and counter-ribs 16. However, it has a bearing groove 62 in the upper area at its opposite second free end in the side view. The orientation of the bearing groove 62 is horizontal with respect to the vertically oriented actuating member 20. In other words, the bearing groove 62 is oriented transversely or transversely with respect to the longitudinal direction of the housing 10.
[0039] The switching connection between the first conductive contact 41 and the second conductive contact 42 is established with the mounted contact arm 43. Like the first-mentioned contacts 41 and 42, the contact arm 43 is a metal component which, however, has some further features. The end projecting into the bearing groove 62 can have a taper and in particular be rounded. Preferably, this end projecting into the bearing groove 62 is held laterally against transverse displacement by ribs 16 of the housing 10. Adjacent to the end of the contact arm 43 projecting into the bearing groove 62 is a rocker receiving opening 45, which is adjoined by a separate spring receiving opening 44. The contact point 63 of the mounted contact arm 43 is provided at the opposite free end, which can be designed in particular as a contact bead inserted into a further opening.
[0040] The length of the contact arm 43 in the housing is selected in such a way that the contact point 63 can be brought into conductive contact with the first contact point 61 when one free end engages in the bearing groove 62. In this rest position shown in
[0041] When viewed in the longitudinal direction of the contact arm 43, it is advantageously U-shaped in the areas with the openings 44 and 45, for example having lateral wings in the original shape, which are then folded into this U-shape in order to reinforce the structure of the contact arm 43.
[0042] A transverse rocker switch bearing 12 is provided in the housing 10, which protrudes from the side wall and on which a rocker switch 30 is placed with its bearing opening 31. For short switching distances, the rocker bearing actuating section 33 on the rocker switch 30 is advantageously provided at approximately the same height as the rocker switch bearing 12. The rocker bearing actuating section 33 is a transversely aligned pin, in particular a cylindrical section, in short a cylindrical pin, which is inserted into the rocker bearing opening 22 of the actuating member 20.
[0043] This divides the rocker switch 30 into two sections, namely the bearing-side section 35 located between the rocker switch bearing 12 and the actuating section 33 and the spring-side section 36 located on the other side. Two laterally raised horns 32 are provided on the bearing-side section 35, which rise above the contact arm 43 to the left and right of the latter and, as can be seen in
[0044] The spring-side section 36 has a spring-engaging section 34, in particular a short transverse shaft with a circumferential groove for receiving a spring end. The spring-side section 36 can also have a stop which, in the rest position, strikes against the inner wall of the housing 10 from below. The spring hook-in section 34 is narrow enough in the transverse direction to be able to pass through the rocker receiving opening 45; the aforementioned optional stop can, like the horns 32, be guided next to the contact arm 43 or also through the opening 45.
[0045] A tension spring 70 is suspended with its one free end on the spring suspension section 34 and with its other free end in the spring receiving opening 44 of the contact arm 43, so that with its spring force it pulls the contact arm 43 with its free end designed as a bearing into the bearing groove 62 and holds it in this groove. As can be seen in
[0046] This description thus leads to the sequence of the switching operation, in which the actuating element 20 is pressed down in the rest position of
[0047] When the actuating member 20 is pressed down further in the direction of the switching position according to
[0048] The stroke to be triggered by the actuating element 20 for this movement is less than 0.3 millimeters for standard sizes of the snap-action switching element 100. This application of force also prevents bouncing. If the contact points 61 and 63 have stuck together, the horns 32 come into contact with the contact arm 42 from above during the downward movement of the rocker switch 30 and pull it downwards in a forced separation, whereby any sticking together of the contact points 61 and 63 is reliably released.
[0049] In the end position shown in
[0050]
[0051] The housing half 10 shown on the left in
[0052] In the description of
[0053] The upper receiving opening 38 has a shoulder narrowing the inner diameter as a stop for the rocker bearing actuating section 33. This can also be replaced by a partition wall, as in the lower receiving opening 138, and conversely the partition wall can be replaced by corresponding oppositely aligned shoulders narrowing the inner diameter. In other embodiments, the arrangement of top and bottom can be reversed accordingly, so that the connecting shaft is inserted in an upper receiving opening 38 and the substantially vertically aligned housing groove 17 is correspondingly designed further up or simply larger. In the case of the embodiment example of the snap-action switching element 200, the connecting shaft 133 projects through the said housing groove 17 of the housing 10 into the lower receiving opening 138 of the rocker switch 130, which is constructed identically to the rocker switch 30. Advantageously, the lower receiving opening 138 is optionally divided into two blind holes by a centrally arranged wall, so that the inserted connecting shaft 133 cannot move transversely. In the case of the rocker switch 130, the upper receiving opening 38 remains empty, because the switching operation is carried out by the single actuating member 20 via the rocker bearing actuating section 33. The identical structure around the rocker switches 30 or 130 results in an identically mounted switching operation, since the springs 70 are suspended in an identical position between the contact arms 43 or 143 and the spring suspension sections 34 of the rocker switches 30 or 130, so that the contact arms 43, 143 are arranged in the bearing grooves 62 of the second contacts 42, 142.
[0054]
[0055] The fully extended line 310 represents the force acting on the rocker switch 30, as it acts on the rocker switch 30, for example, at the spring catch section 34 or at the rocker bearing actuating section 33, i.e. the transversely inserted cylindrical pin. It should be noted that this force always acts in one direction, whereby the positive value shown here corresponds to a force in the direction of the rest position of the actuating shaft 20.
[0056] The roughly dashed curve 320 represents the progression of the force acting on the contact point 63 of the mounted contact arm 43.
[0057] The fine dashed curve 330 represents a path, namely the distance of the supported contact point 63 from the associated fixed contact point 61.
[0058] In the rest position of the actuating shaft 20, a holding force 311 acts on it and holds the actuating shaft 20 in this rest position. Parallel to this, an initial force 321 acts on the contact point 63 of the mounted contact arm 43 and holds it at the fixed contact point 61 assigned to it. This means that it is securely closed. Therefore, the distance 331 between contact point 63 of the supported contact arm 43 and the fixed contact point 61 assigned to it is zero (=0).
[0059] When the actuating shaft 20 is actuated, the force acting on the actuating shaft 20 in the opposite direction to its movement increases up to the relative peak value 312 at the start of the opening movement of the switching element. This point is characterized by reaching the value of the force 322 equal to zero (=0), i.e. when no more force acts on the contact point 63 of the mounted contact arm 43 and pulls it to the fixed contact point 61. From this point onwards, the distance between contact point 63 of the mounted contact arm 43 and the fixed contact point 61 assigned to it changes rapidly from zero to an opening value 332 when the rocker switch 30 switches; parallel to this, the force acting on the actuating shaft 20 in the opposite direction to its actuation decreases to a minimum value 313, which corresponds to the force at the end of the opening movement of the switching element.
[0060] When the actuating shaft 20 is pressed down further, the restoring force 314 acting on the rocker switch increases again monotonically. At the same time, the distance 334 of the contact point 63 continues to increase until the free end of the contact arm 43 eventually comes into contact with the contact surface 37.
[0061]
[0062] The snap-action switching element 400 is shown in the position in which the actuating shaft 20 (not shown) is in the rest position. However, it is shown indirectly in relation to its height position by the rocker bearing actuating section 33, since this cylindrical pin is arranged in the slotted hole 22 of the actuating shaft 20.
[0063] The kinematic reversal of the function between the embodiment examples shown in
[0064]
[0065] The housing half 10 shown on the left in
[0066] In all embodiments, a lower housing opening 11 is provided, which has side walls 111 in which the actuating section 20 is guided as a plunger. In this case, the underside 120 of the actuating section or actuating shaft 20 ends in the rest position of the actuating shaft 20 between the side walls 111 of the lower housing opening 11. Parallel to this, the upper side 110 of the housing 10 is then designed to complement the lower side 110 of the housing 10, which makes it possible to provide a vertically arranged double snap-action switching element by arranging two versions of the snap-action switching elements 100, 200, 400, 500 one above the other.
LIST OF REFERENCE SYMBOLS
[0067] 10 housing [0068] 10 housing part [0069] 11 upper housing feed-through [0070] 11 lower housing opening [0071] 12 rocker switch bearing [0072] 13 housing side wall [0073] 14 connection contact guide wall [0074] 15 contact support rib [0075] 16 counter-rib [0076] 17 housing groove [0077] 20 actuating shaft [0078] 21 actuating head [0079] 22 rocker bearing opening [0080] 23 upper head section [0081] 24 lower guided section [0082] 30 rocker switch [0083] 31 bearing opening [0084] 32 horn/web of the rocker switch [0085] 32 horn/web of the rocker switch [0086] 33 rocker bearing actuating section [0087] 34 spring suspension section [0088] 35 bearing side section [0089] 36 spring side section [0090] 37 contact surface [0091] 38 upper opening [0092] 41 first conductive contact [0093] 42 second conductive contact [0094] 43 bearing-mounted contact arm [0095] 44 spring receiving opening [0096] 45 rocker receiving opening [0097] 51 clamping plate [0098] 52 clamping screw [0099] 61 fixed contact point of the first contact [0100] 61 fixed contact point of the first contact [0101] 62 bearing groove in second contact [0102] 63 contact point of the mounted contact arm [0103] 70 tension spring [0104] 71 suspension section [0105] 100 snap-action switching element [0106] 110 upperside of the housing [0107] 110 underside of the housing [0108] 111 side walls [0109] 120 underside of the actuating shaft [0110] 130 rocker switch of the double module [0111] 133 connecting shaft [0112] 138 lower receiving opening [0113] 142 second conductive contact of the double module [0114] 143 bearing-mounted contact arm of the double module [0115] 200 snap-action switching element [0116] 300 Y-axis (force or distance) [0117] 301 X-axis (movement of the actuating shaft) [0118] 310 force acting on the rocker switch (e.g. spring suspension section) [0119] 311 force at rest position [0120] 312 force at the start of the opening movement of the switching element [0121] 313 force at the end of the opening movement of the switching element [0122] 314 increasing force when the actuating shaft is pressed down further [0123] 320 force acting on the contact point 63 of the mounted contact arm 43 [0124] 321 positive initial value of the force [0125] 322 value of the force is zero [0126] 330 distance of the supported contact point 63 from the fixed contact point 61 [0127] 331 distance of the closed contact (=0). [0128] 332 distance of the open contact after switching movement [0129] 334 increasing distance as the actuating shaft is pressed down further [0130] 340 crossing point (corresponding to the position of the mirror line) [0131] 400 snap-action switching element [0132] 500 snap-action switching element [0133] 533 double connection shaft [0134] 538 receiving opening