SAFETY VALVE
20240318741 ยท 2024-09-26
Assignee
Inventors
Cpc classification
F16K31/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/1226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/1225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A normally closed valve comprising: a seat that has a fluid inlet and a fluid outlet; a diaphragm, an external handle and an internal safety mechanism operationally coupled to the external handle and the diaphragm. The valve allows forcing the handle in a first direction, thereby moving the internal safety mechanism through at least a first and subsequently a second stage. During the first stage: the diaphragm is pressed onto the seat, flow of pressurized air through the internal safety mechanism is blocked, and air pent in the valve is vented, causing the valve to be and remain in a closed state. During the second stage: flow of pressurized air through the internal safety mechanism is allowed, the pressurized air after passing therethrough, acting against the pressing of the diaphragm onto the seat, and a venting of air is reduced, causing the valve to be and remain in an open state.
Claims
1. A normally closed valve comprising: a seat that has a fluid inlet and a fluid outlet; a diaphragm, an external handle and an internal safety mechanism operationally coupled to the external handle and the diaphragm; wherein the valve is configured to allow forcing the handle in a first direction, thereby moving the internal safety mechanism through at least a first stage and subsequently a second stage; wherein during the first stage: the diaphragm is pressed onto the seat, flow of pressurized air through the internal safety mechanism is blocked, and air pent in the valve is vented, causing the valve to be and remain in a closed state; during the second stage: flow of pressurized air through the internal safety mechanism is allowed, the pressurized air after passing therethrough, acting against the pressing of the diaphragm onto the seat, and a venting of air is reduced, causing the valve to be and remain in an open state, wherein the valve is further configured to allow moving the internal safety mechanism through an intermediary stage, and wherein during the intermediary stage, the valve is in a closed state.
2. The valve of claim 1, wherein the valve is further configured to allow forcing the handle in a second direction opposite to the first direction, thereby moving the internal safety mechanism through at least the second stage and subsequently the first stage.
3-4. (canceled)
5. The valve of claim 1, further comprising a piston mechanically coupling the internal safety mechanism to the diaphragm; wherein during the first stage the internal safety mechanism pushes the piston against the diaphragm.
6. The valve of claim 2, further comprising a piston mechanically coupling the internal safety mechanism to the diaphragm; wherein during the first stage the internal safety mechanism pushes the piston against the diaphragm.
7. (canceled)
8. The valve of claim 1, the internal safety mechanism comprising: a pneumatic disable mechanism, a control shaft, and a series of ducts extending through the disable mechanism and the control shaft; wherein the moving of the internal safety mechanism comprises moving the control shaft relative to the disable mechanism; during the second stage the series of ducts is aligned.
9. The valve of claim 2, the internal safety mechanism comprising: a pneumatic disable mechanism, a control shaft, and a series of ducts extending through the disable mechanism and the control shaft; wherein the moving of the internal safety mechanism comprises moving the control shaft relative to the disable mechanism; during the second stage the series of ducts is aligned.
10. The valve of claim 5, the internal safety mechanism comprising: a pneumatic disable mechanism, a control shaft, and a series of ducts extending through the disable mechanism and the control shaft; wherein the moving of the internal safety mechanism comprises moving the control shaft relative to the disable mechanism; during the second stage the series of ducts is aligned.
11. The valve of claim 6, the internal safety mechanism comprising: a pneumatic disable mechanism, a control shaft, and a series of ducts extending through the disable mechanism and the control shaft; wherein the moving of the internal safety mechanism comprises moving the control shaft relative to the disable mechanism; during the second stage the series of ducts is aligned.
12. The valve of claim 8, the internal safety mechanism further comprising: resilient means for urging the disable mechanism against the control shaft.
13. The valve of claim 8, the internal safety mechanism further comprising: sealing means for sealing in between the disable mechanism and the control shaft.
14. The valve of claim 2, the internal safety mechanism further comprising: sealing means for sealing in between the disable mechanism and the control shaft.
15. The valve according to claim 8, further comprising a threaded stopper, the stopper comprising a stopper duct and a housing chamber, the stopper duct extending through a wall of the housing chamber and being a member of the ducts series; wherein the disable mechanism is situated within the housing chamber; the disable mechanism comprising: a disable shaft comprising a disable mechanism duct; a disable spring for urging the disable shaft against the control shaft, and at least one O-ring for sealing in between the disable mechanism duct and the control shaft duct when the disable mechanism duct and the control shaft duct are aligned.
16. The valve according to claim 12, further comprising a threaded stopper, the stopper comprising a stopper duct and a housing chamber, the stopper duct extending through a wall of the housing chamber and being a member of the ducts series; wherein the disable mechanism is situated within the housing chamber; the disable mechanism comprising: a disable shaft comprising a disable mechanism duct; a disable spring for urging the disable shaft against the control shaft, and at least one O-ring for sealing in between the disable mechanism duct and the control shaft duct when the disable mechanism duct and the control shaft duct are aligned.
17. The valve according to claim 13, further comprising a threaded stopper, the stopper comprising a stopper duct and a housing chamber, the stopper duct extending through a wall of the housing chamber and being a member of the ducts series; wherein the disable mechanism is situated within the housing chamber; the disable mechanism comprising: a disable shaft comprising a disable mechanism duct; a disable spring for urging the disable shaft against the control shaft, and at least one O-ring for sealing in between the disable mechanism duct and the control shaft duct when the disable mechanism duct and the control shaft duct are aligned.
18. The valve according to claim 17, the threaded stopper further comprising; at least one groove, each comprising a first region and a second region; the internal safety mechanism comprising at least one bearing sphere, each held on the control shaft and situated in one of the at least one groove; wherein turning the external handle causes the at least one bearing sphere to travel along the at least one groove; when the at least one bearing sphere is in the first region the internal safety mechanism is moving through the first stage and when the at least one bearing sphere is in the second region the internal safety mechanism is moving through the second stage.
19. The valve according to claim 18, at least one groove further comprising an intermediary region; when the at least one bearing sphere is in the intermediary region the internal safety mechanism is moving through the intermediary stage.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0070] For a better understanding of the invention and to show how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings in which one embodiment of the present invention is shown, thereby making apparent to those both skilled and unskilled in the art how the invention may be embodied in practice. It is stressed that the particulars shown are by way of example and for purposes of illustrative discussion only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details in more detail than is necessary for a fundamental understanding thereof. In the accompanying drawings:
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DETAILED DESCRIPTION
[0082]
[0083] According to the state of the diaphragm 24 the upstream flow path 22 and the downstream flow path 21 are connected or disconnected.
[0084] A slide body 28 is urged towards the diaphragm 24 and thereby pushing the diaphragm 24 down against a valve seat 23.
[0085] In a valve main body 11, a spring 39, having a snapping force for snapping a piston 27 in a direction of closing the diaphragm 24, is attached between an intermediate casing 17 and the piston 27 and normally energizes the piston 27 elastically to maintain a closed state of the diaphragm 24.
[0086] The piston 27 slides in a direction apart from the diaphragm 24 in response to supplied operation air passing through the through hole 30a of a stem 30 and supplied into and discharged from a first air chamber 36 in the valve main body 11 to enable the valve to be opened and closed.
[0087] The valve has a manual operation-mechanism portion 13 which includes a manual operation handle 33, a stem 30 and a pair of O-rings 30b attached to the outer periphery of the stem 30. Pressing operation of the manual operation handle 33 allows purging the operation air within the valve main body 11.
[0088] The composite valve supplies the operation air to one side of the piston 27 provided within the valve main body 11 to allow the piston 27 to move upward, thereby disconnecting the diaphragm 24 from the valve seat 23, and utilizing the pressing operation of the manual operation mechanism portion 13 to close the air switch valve and purge the operation air within the valve main body 11.
[0089] A casing 15 includes an upper casing 16, an intermediate casing 17 and a lower casing 18. An annular protruding portion 16a of the upper casing 16 is fastened and firmly fixed to an annular recess portion 17a of the intermediate casing 17 with a locking screw 60 in a state in which the annular protruding portion 16a is fitted to the annular recess portion 17a. On the other hand, the intermediate casing 17 and the lower casing 18 are firmly fixed to each other by screw engagement between a female thread 17b formed in the intermediate casing 17 and a male thread 18a formed on the lower casing 18. Further, a base 20 is firmly fixed by screw engagement between a female thread portion 20c of the base 20 and a male thread portion 18b formed on a lower portion of the lower casing 18.
[0090] An outer peripheral thread structure is formed, including a pressing member 35 and a male thread 18a. This structure enables the pressing member 35 to be moved upwards and downwards with respect to the intermediate casing 17 when rotating the pressing member 35. The pressing member 35 is moved in an axial direction within the valve main body 11 to press the piston 27 against a lower end portion 35c of the pressing member 35.
[0091] The operation handle 33 shown in
[0092] In
[0093] We now turn to describing some of our embodiments that provide solutions to important yet apparently previously unappreciated safety problems. Our embodiments share some common features with the prior art device described above but have additional uniquely designed features such as solving problems of inadvertent opening/closing of a valve.
[0094]
[0095]
[0096] The valve 1000 comprises a diaphragm 1017. When the diaphragm 1017 is pressed down the valve is mechanically closed, and when the diaphragm 1017 is not pressed down the valve is mechanically open, similar to the prior art valve described above.
[0097] The valve 1000 further comprises an external handle 1002, an external latch 1003, a threaded stopper 1006, a pneumatic disable mechanism 1007, a control shaft 1009, a series of ducts 1043, an upper guide 1012, an actuator 1013 and a body 1014. The parts are assembled and held in place with locking bolts 1011, and first spring 1010, second spring 1025 and third spring 1015 or other resilient means. The relationship and interaction between these and other components are described hereinbelow.
[0098] According to one aspect, a normally closed valve 1000 which may be opened by pneumatic means [providing pressurized air, see air in
[0099] The valve 1000 includes: [0100] a seat 1016 that has a fluid inlet 1018 and a fluid outlet 1019; [0101] a diaphragm 1017, an external handle 1002 and an internal safety mechanism 1044 operationally coupled to the external handle 1002 and the diaphragm 1017.
[0102] The internal safety mechanism 1044 is shown in a first stage in
[0103] The valve is configured to allow forcing the handle 1002 in a first direction (arrow T), thereby moving the internal safety mechanism 1044 through at least a first and subsequently a second stage; [0104] wherein: [0105] during the first stage a disabling of the flow of pressurized air to the diaphragm 1017, and a releasing of pressured air from within the valve 1000 to the environment occur, causing the diaphragm 1017 and the valve 1000 to be and remain in a closed state. [0106] during the second stage, the diaphragm 1017 and valve 1000 are in open states: there is a flow of pressurized air via pneumatic means through the internal safety mechanism 1044, causing the diaphragm 1017 to transition to open state.
[0107] By the valve being in closed state we mean that a process fluid is essentially stopped from passing through the valve, by the diaphragm being in closed state we mean that the diaphragm is sufficiently pressed down to block passage of the process fluid through the valve. By the valve being in the open state we mean that a process fluid is essentially able to pass through the valve [body]. By the diaphragm being in open state we mean that the diaphragm is not sufficiently pushed down to block the passage of the process fluid.
[0108] The first stage and the second stage are not discrete points, i.e., the handle is substantially turned along a range within each stage, e.g., over a range of 20?, without any change to the state of the valve.
[0109] In some embodiments the valve 1000 is further configured to allow forcing the handle 1002 in a second direction opposite to the first direction T, thereby moving the internal safety mechanism 1007 through at least the second and subsequently first stage.
[0110] 1. The valve 1000, as illustrated in
[0111] The hollow control shaft 1009 is engaged with the hollow handle positioner 1004. The pneumatic disable mechanism 1007 and the control shaft 1009 cooperate to allow: a) stopping the supply of the pressurized air to the control shaft 1009 and discharging the air from within the ducts series 1043 into the environment by manually rotating the control shaft 1009 about axis A. b) supplying the pressurized air to the control shaft, which can then push up the third spring 1015 that urges down the diaphragm 1017, and not discharging the air from within the ducts series 1043 to the environment. Without this release there might be an unwanted opening of the diaphragm 1017 possibly releasing hazardous material.
[0112] In some embodiments the valve is further configured to allow the internal safety mechanism 1044 to go through a third stage that is intermediary between the first stage and the second stage. The valve 1000 may be further configured to allow forcing the handle 1002 in a second direction opposite to the first direction, T, thereby moving the internal safety mechanism 1044 through the second stage, subsequently the intermediary stage and subsequently the first stage, and similarly the handle 1002 can be forced in the first direction, the internal safety mechanism 1044 going through the first stage, the intermediate stage and then the second stage.
[0113] During the intermediate stage, the control shaft 1009 is being rotated and in preferred embodiments diaphragm 1017 and valve 1000 are in closed states: there is no flow of pressurized air via the pneumatic means through the internal safety mechanism 1044, causing the diaphragm 1017 to remain in the closed state.
[0114] In some embodiments the internal safety mechanism 1044 comprises: [0115] a pneumatic disable mechanism 1007, a control shaft 1009, and a series of ducts 1043 comprising a disable mechanism duct 1045 and a lower control shaft duct 1028b; [0116] wherein the moving of the internal safety mechanism 1044 comprises moving the control shaft 1009 relative to the disable mechanism 1007; [0117] the disable mechanism 1007 and the control shaft 1009 are positioned such that during the first stage the disable mechanism duct 1045 and the lower control shaft duct 1028b are aligned and thus the series of ducts 1043 are aligned.
[0118] The internal safety mechanism 1044 in some embodiments further comprises: [0119] First spring 1010 and second spring 1025 for urging against each other the pneumatic disable mechanism 1007 and the control shaft 1009, such that when the disable mechanism duct 1045 and the lower control shaft duct 1028b are aligned, leakage of pressurized air from between the disable mechanism duct 1045 and the lower control shaft duct 1028b, if any, does not prevent opening the diaphragm 1017.
[0120] The internal safety mechanism 1044 in some embodiments further comprises: [0121] sealing means such as O-rings 1024 for sealing [reducing/eliminating leakage of pressurized air from] in between the disable mechanism duct 1045 and the lower control shaft duct 1028b when the disable mechanism duct 1045 and the lower control shaft duct 1028b are aligned.
[0122] In some embodiments the valve further comprises a threaded stopper 1006, the stopper 1006 comprising a stopper duct 1029 (
[0129] In some embodiments the threaded stopper 1006 further comprises: [0130] at least one groove 1022, each comprising a first region 1062 and a second region 1066; [0131] the internal safety mechanism 1044 comprising at least one bearing sphere 1008, each held on the control shaft 1009 and situated in at least one groove 1022; [0132] wherein turning the external handle 1002 causes at least one bearing sphere 1008 to slide along at least one groove 1022; [0133] when the at least one bearing sphere 1008 is in the first region 1062 the internal safety mechanism 1044 is moving through the first stage and when the at least one bearing sphere 1008 is in the second region 1066 the internal safety mechanism 1044 is moving through the second stage; [0134] wherein the first stage relates to turning the external handle 1002 through angle ? about an axis A proportionate in size to a length 1063 of the first region 1062, and the second stage relates to turning the external handle 1002 through angle ? proportionate in size to a length 1067 of the second region 1066.
[0135] In some embodiments at least one groove 1022 further comprises an-intermediary region 1064; [0136] When the at least one bearing sphere 1008 is in the intermediary region 1064 the internal safety mechanism 1044 is moving through the intermediate stage; [0137] wherein the intermediate stage relates to turning the external handle 1002 through angle ? proportionate in size to a length 1065 of the intermediary region 1064.
[0138] The first and second regions 1062, 1066 are essentially coplanar and perpendicular to the rotation of axis A. Consequently, movement of the bearing spheres 1008 along the regions 1062, 1066 does not change the position of the control shaft 1009 in the direction of axis A. This feature is further explained below.
[0139] The handle positioner 1004 is housed inside of the handle 1002 and is directly connected to the air fitting inlet 1001 on a first end 1035 and on a second end 1036 to the control shaft 1009. The control shaft 1009 is vertically held in place and urged upwards by the first compression spring 1010, allowing the shaft 1009 to rotate around a central axis A. The control shaft 1009 has an ability of linear small length movements along the direction of the central axis A; not directly due to the movement of the handle 1002, which may be able to move only in a direction perpendicular to the rotation axis A, but rather due to the movement of the shaft 1009 relative to a threaded stopper 1006, as will be explained below.
[0140] The control shaft 1009 can be rotated about axis A with two bearing spheres 1008 below a threaded stopper 1006 along two sloped grooves 1022 (
[0141] In the case of preventing flow of pressurized air to the closed diaphragm 1017, due to the misalignment of the ducts series 1043, turning of the handle 1002 about the axis A through the first and intermediary stages causes the diaphragm 1017 to remain in its closed status. The third stage of turning the handle 1002 about the axis A aligns the ducts series 1043, allowing flow of the pressurized air to open the diaphragm 1017.
[0142]
[0143]
[0144] The control shaft 1009 is kept in place by the first spring 1010 underneath it. The first spring 1010 together with the second spring 1025 provide sufficient force in urging the control shaft 1009 against the threaded stopper 1006, to maintain the valve 1000 in either its disabled/closed status (
[0145] Through
[0146] The air from pneumatic means may flow into the valve's control shaft 1009 through: the air fitting inlet 1001, an intern [0147] al duct of the handle positioner 1004, and an upper control shaft duct 1028a of the control shaft 1009, detour through threaded stopper duct 1029, down into the pneumatic disable mechanism housing chamber 1023, through a disable mechanism duct 1045 of a disable mechanism shaft 1050 [
[0148]
[0149] The control shaft 1009 and the threaded stopper 1006 are apart, no pressurized air reaches the bottom part of the valve 1000.
[0150] When the valve 1000 is in a closed state, the air escapes in the gap between the control shaft 1009 and the threaded stopper 1006.
[0151] As also shown in
[0152] When the valve 1000 is in an open state, the control shaft 1009 and the threaded stopper 1006 are forced together by first spring 1010 and second spring 1025, that push the pneumatic disable mechanism shaft 1050 against a face 1037 (
[0153] When the valve 1000 is in an open state, there is less escape of air, and the threaded stopper 1006 and the control shaft 1009 are aligned.
[0154] When the handle 1002 is slightly rotated [less than 0?] such as by an inadvertent knock, the disable mechanism duct 1045 and the lower control duct 1028b may remain partially aligned to allow flow of pressurized air therethrough, and the disable mechanism shaft 1050 and its O-ring 1024 may slide along the face 1037 (
[0155] In order to disable the valve 1000, further rotating the handle [past 0?] 1002 further turns the control shaft 1009 such that the two bearing spheres 1008, further travel along sloped groove 1022 (
[0156] In addition, since the threaded stopper 1006 is immovable in the valve 1000, the movement of the control shaft 1009 relative to the stopper 1006 translates into downward movement of the shaft, which in turn pushes down the piston 1034 and thereby pushes the diaphragm 1017 such as to mechanically close the valve 1000.
[0157] When the control shaft 1009 is rotated back about axis A to enable the valve 1000, the control shaft 1009 rises and stops pressing on the diaphragm 1017. Simultaneously the pressurized air flowing through the pneumatic disable mechanism 1007 can now flow into the aligned shaft 1009 and into the actuator 1013 as depicted in
[0158] The four ducts 1045, 1028a, 1028b and 1029 are members of the series of ducts 1043. The valve 1000 is configured to allow the pressurized air to continue flowing to the diaphragm 1017 despite turning the handle 1002 about the axis A, and respectively turning the control shaft 1009, during the second stage; alignment of the ducts 1028a, 1028b, 1029 and 1045 is essentially maintained and leak from the series of ducts 1043 is prevented by the action of the second spring 1025 on the O-rings 1024.
[0159] The nozzle 1046 of the control shaft 1009 fits into the middle hole 1032 of the threaded stopper 1006 and the two bearing spheres 1008 fit into the sloped grooves 1022. The threaded stopper 1006 is held in position by external screws 1011, ensuring that it experiences no vertical and rotational movement. The control shaft 1009 is held in place by the first compression spring 1010, ensuring that the threaded stopper 1006 and the control shaft 1009 are engaged thereto. The control shaft 1009 can rotate around axis A as dictated by the change in angles from one end of the sloped groves 1022 (
[0160]
[0161] Note that below the control shaft all the parts of the valve are standard. Therefore, the novel parts may be retrofitted onto various valve bodies.
[0162] At present we believe that these embodiments operate best, but the other embodiments are also satisfactory.
[0163] An external latch 1003 is included in most embodiments of the pneumatically actuated valve 1000 as depicted in
[0164] An installation hole 1072 extending through the threaded stopper 1006, and shown in
[0165] It will be appreciated that other embodiments may significantly depart from the illustrated structures and perform similar operations to the same effect, subject to the scopes of the claims, but all of these other embodiments are to the best of our knowledge presently unknown and are not commercially available.