DEVICE FOR PRODUCING OIL SUPPLY PIPE AND METHOD FOR PRODUCING OIL SUPPLY PIPE
20240316610 ยท 2024-09-26
Assignee
Inventors
Cpc classification
B21D51/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for producing an oil supply pipe in which occurrence of cracks can be prevented at the time of forming a threaded portion in a metal pipe is provided. A method for producing an oil supply pipe in which a first rotating shaft 13, a first circumferential surface 14, and one first ridge portion 15 are provided, and in which, using a first forming roller 11 having the first ridge portion 15 spirally provided to have a length of less than one turn in a circumferential direction of the first circumferential surface 14 and a second forming roller 21 having a second rotating shaft 23, a second circumferential surface 24, and a second ridge portion 25 and the second ridge portion 25 spirally provided in a circumferential direction of the second circumferential surface 24, a threaded portion formed of a spiral protrusion is formed in an inner circumferential surface of a metal pipe by inserting the metal pipe to the second forming roller 21, disposing the first rotating shaft 13 and the second rotating shaft 23 so that they are parallel to each other, and pressing a material forming the metal pipe between the second ridge portions 25 using the first ridge portion 15 while rotating the first forming roller 11 and the second forming roller 21 is provided.
Claims
1. A device for producing an oil supply pipe which forms a threaded portion in a metal pipe by disposing a first forming roller on an outer circumferential surface side of the metal pipe, disposing a second forming roller on an inner circumferential surface side of the metal pipe, and subjecting the metal pipe to roll forming using the first forming roller and the second forming roller, the device comprising: the first forming roller having a first rotating shaft, a first circumferential surface, and one first ridge portion spirally provided in a circumferential direction on the first circumferential surface to have a length of less than one turn; and the second forming roller having a second rotating shaft, a second circumferential surface, and a second ridge portions spirally provided in the circumferential direction on the second circumferential surface, wherein the first rotating shaft and the second rotating shaft are disposed so that they are parallel to each other, and the first forming roller and the second forming roller are constituted to rotate.
2. A method for producing an oil supply pipe which is a method for forming a threaded portion in a metal pipe by disposing a first forming roller on an outer circumferential surface side of the metal pipe, disposing a second forming roller on an inner circumferential surface side of the metal pipe, and subjecting the metal pipe to roll forming using the first forming roller and the second forming roller, the method comprising: using, as the first forming roller, the first forming roller having a first rotating shaft, a first circumferential surface, and one first ridge portion spirally provided in a circumferential direction on the first circumferential surface to have a length of less than one turn, and as the second forming roller, the second forming roller having a second rotating shaft, a second circumferential surface, and a second ridge portion spirally provided in the circumferential direction on the second circumferential surface, a preparation step of inserting the metal pipe into the second forming roller and disposing the first rotating shaft and the second rotating shaft so that they are parallel to each other; and a formation step of forming the threaded portion formed of a spiral protrusion in an inner circumferential surface of the metal pipe by pressing a material forming the metal pipe between the second ridge portions using the first ridge portion while rotating the first forming roller and the second forming roller.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0026] A device for producing an oil supply pipe and a method for producing an oil supply pipe that are embodiments of the present invention will be described below with reference to the drawings.
(Device for Producing Oil Supply Pipe)
[0027] A device for producing an oil supply pipe in an embodiment will be described.
[0028]
[0029] A device 1 for producing an oil supply pipe in this embodiment includes a first forming roller 11 and a second forming roller 21 illustrated in
[0030] As illustrated in
[0031] As illustrated in
[0032] As illustrated in
[0033] If the circumferential angle ?.sub.o (unit: rad) becomes 2? or more, another portion of the first ridge portion 15 is positioned before in an axial direction the first rotating shaft 13 from the one end 15a of the first ridge portion 15. In other words, there are places on the first circumferential surface 14 in which the first ridge portions 15 are adjacent to each other. Thus, during forming of the metal pipe, different places of the first ridge portions 15 are simultaneously in contact with the metal pipe and processed. As a result of being restrained by two different places of the first ridge portions 15 at the place which has been processed simultaneously by different places of the first ridge portions 15, the metal pipe is pulled from both sides in the longitudinal direction thereof. Thus, the material is thinned and cracks starting from the thinned portion are likely to occur in the metal pipe after processing. In order to prevent such problems, the circumferential angle ?.sub.o (unit: rad) needs to be less than 2?.
[0034] Also, as illustrated in
[0035] Furthermore,
[0036] Next, as illustrated in
[0037] As illustrated in
[0038]
[0039] Also, as relative positions of the first forming roller 11 and the second forming roller 21 in a direction of each rotating shaft, as illustrated in
(Method for Producing Oil Supply Pipe)
[0040] A method for producing an oil supply pipe in this embodiment will be described below.
[0041] First, a metal pipe 2 to be processed by the method for producing an oil supply pipe in this embodiment will be described. The oil supply pipe is, for example, a fuel oil supply pipe through which a fuel is injected into a fuel tank of an automobile. The oil supply pipe has a pipe main body and an enlarged pipe portion provided on one end side of the pipe main body. The other end of the pipe main body is configured to be connected to the fuel tank. An oil supply port is provided in the enlarged pipe portion. A threaded portion which protrudes spirally is provided inside the enlarged pipe portion. Such an oil supply pipe is produced by increasing a diameter the one end side of the base pipe to form the enlarged pipe portion and forming a circumferential wall surface of the enlarged pipe portion to form a threaded portion.
[0042] The metal pipe 2 to be processed in the production method in this embodiment is the enlarged pipe portion obtained by increasing the diameter of the one end side of the base pipe. Metal materials such as ordinary steel and stainless steel can be exemplified as a material of the metal pipe 2 (the enlarged pipe portion). Furthermore, in this embodiment, a threaded portion 3 is formed in the metal pipe 2 (the enlarged pipe portion) through a production method which will be described later.
[0043]
[0044] The details of a radius of curvature R (unit: mm) of a top portion 4c of the protrusion 4 constituting the threaded portion 3 and a height h (unit: mm) of the protrusion 4 will be described later. A total length of the spiral protrusion 4 (groove portion 3a) is longer than a length of one turn of the outer circumferential surface 2a of the metal pipe 2. A distance between the adjacent spiral protrusions 4, that is, a pitch P (unit: mm) of the threaded portion 3 will be described later.
[0045] In the method for producing an oil supply pipe in this embodiment, a preparation step and a formation step are sequentially performed. Each of the steps will be described in detail below.
[0046] In the preparation step, the metal pipe 2 is inserted into the second forming roller 21. In addition, the forming rollers 11 and 21 are disposed so that the first rotating shaft 13 and the second rotating shaft 23 are parallel. That is to say, the first forming roller 11 is disposed on the outer circumferential surface 2a side of the metal pipe 2 and the second forming roller 21 is disposed on the inner circumferential surface 2b side of the metal pipe 2. Furthermore, as illustrated in
[0047]
[0048] Subsequently, in the formation step, the metal pipe 2 is subjected to roll forming by pressing a material forming the metal pipe 2 between the second ridge portions 25 aligned in parallel on the second circumferential surface 24 of the second forming roller 21 using the first ridge portion 15 while rotating the first forming roller 11 and the second forming roller 21.
[0049] In the formation step, finally, the first forming roller 11 and the second forming roller 21 are rotated in directions opposite to each other while pressing the material of the metal pipe 2 to the second forming roller 21 side using the first ridge portion 15 in a state in which the one end 15a of the first ridge portion 15 is brought into contact with the outer circumferential surface 2a of the metal pipe 2. The metal pipe 2 rotates in the same direction of rotation as the direction of rotation of the second forming roller 21. Furthermore, the metal pipe 2 is pressed in sequence between the second ridge portions 25 using the first ridge portion 15 by rotating the first forming roller 11 while pressing the first ridge portion 15 to the outer circumferential surface 2a. The pressing of the metal pipe 2 using the first ridge portion 15 continues until the other end 15b of the first ridge portion 15 is in contact with the metal pipe 2. Thus, the spiral groove portion 3a is formed in the outer circumferential surface 2a of the metal pipe 2. An amount of pressing of the first ridge portion 15 is larger than the wall thickness t of the metal pipe 2. As a result, the threaded portion 3 formed of the spiral protrusion 4 is formed in the inner circumferential surface 2b of the metal pipe 2. Here, although a case in which the first forming roller 11 and the second forming roller 21 are rotated in opposite directions has been described as an example, the present invention is not limited thereto. In addition, they may be rotated in the same direction in some cases.
[0050] In the spiral protrusion 4 (groove portion 3a) forming the threaded portion 3, as illustrated in
[0051]
[0052] In the formation method of the comparative embodiment illustrated in
[0053] On the other hand, in the formation method of this embodiment illustrated in
[0054] A more preferable form of the method for producing an oil supply pipe of this embodiment will be described below.
[0055] In the above embodiment, in the formation step, it is preferable to adjust rotational speeds of the first forming roller 11 and the second forming roller 21 so that an absolute value v (=|v.sub.o/v.sub.i|) of a ratio between a rotational speed v.sub.o (unit: rad/second) of the first forming roller 11 and a rotational speed vi (unit: rad/second) of the second forming roller 21 satisfies the following Expression (1). Thus, as illustrated in
[0056] In the foregoing Expression (1), ? (unit: rad) is a circumferential angle from the one end 4a to the other end 4b in the longitudinal direction of the spiral protrusion 4 forming the threaded portion 3, ?.sub.o (unit: rad) is a circumferential angle from the one end 15a to the other end 15b in the longitudinal direction of the first ridge portion 15, R (unit: mm) is a radius of curvature (unit: mm) of the top portion 4c of the spiral protrusion 4, t (unit: mm) is a wall thickness of the metal pipe 2, and P is a pitch (unit: mm) of the threaded portion 3.
[0057] Also, with regard to the wall thickness t (unit: mm) of the metal pipe 2, it is preferable that a radius of curvature R.sub.i (unit: mm) of a top portion 25a of the second ridge portion 25 be within a range in which the following Expression (2) is satisfied.
[0058] In addition, with regard to the wall thickness t (unit: mm) of the metal pipe 2 and the radius of curvature R (unit: mm) of the top portion 4c of the spiral protrusion 4, it is preferable that a radius of curvature R.sub.O (unit: mm) of the top portion 15c of the first ridge portion 15 be within a range in which the following Expression (3) is satisfied.
[0059] Moreover, with regard to the wall thickness t (unit: mm) of the metal pipe 2, it is preferable that the clearance C (unit: mm) between the first ridge portion 15 and the second ridge portion 25 be within a range in which the following Expression (4) is satisfied.
[0060] When Expressions (2) to (4) are satisfied, the clearance C between the first ridge portion 15 and the second ridge portion 25 does not become extremely large or extremely small and the metal pipe 2 is prevented from breaking at the time of forming the groove portion 3a.
[0061] Also, a shape of the first ridge portion 15 is determined using a design value of the spiral protrusion 4 to be formed. Therefore, a step P.sub.o of the first ridge portion 15 may be set so that the following Expression (5) is satisfied. Furthermore, it is preferable that a length r.sub.o?.sub.o of the first ridge portion 15 when the first forming roller 11 is viewed from in a plan view (refer to
[0062] In Expressions (5) and (6), ? is a circumferential angle (unit: rad) from the one end 4a to the other end 4b in the longitudinal direction of the spiral protrusion 4 forming the threaded portion 3. Furthermore, in Expression (5), P is a pitch (unit: mm) of the threaded portion 3. In addition, in Expression (6), D is an outer diameter (unit: mm) of the metal pipe 2, h is a height (unit: mm) of the spiral protrusion 4, t is a wall thickness of the metal pipe 2, ?.sub.o (unit: rad) is a circumferential angle (unit: rad) from the one end 15a to the other end 15b of the first ridge portion 15 at a center of the first roll main body 12, and r.sub.o is a straight line distance from the center of the first roll main body 12 to the first circumferential surface 14, that is, a radius (unit: mm) of the first roll main body 12.
[0063] Also, it is preferable that the pitch P.sub.i of the second ridge portion 25 be set so that the following Expression (7) is satisfied on the basis of the design value of the spiral protrusion 4 (threaded portion 3) to be formed, the shape of the first ridge portion 15, and the rotational speeds of the first forming roller 11 and the second forming roller 21.
[0064] In Expression (7), ? is a circumferential angle (unit: rad) from the one end 4a to the other end 4b in the longitudinal direction of the spiral protrusion 4 forming the threaded portion 3. ?.sub.o (unit: rad) is a circumferential angle (unit: rad) from the one end 15a to the other end 15b of the first ridge portion 15 in the first roll main body 12. v is an absolute value (|v.sub.o/v.sub.i|) of a ratio between a rotational speed v.sub.o (unit: rad/second) of the first forming roller 11 and a rotational speed v.sub.i (unit: rad/second) of the second forming roller 21. P is a pitch (unit: mm) of the threaded portion 3.
[0065] As described above, according to the device 1 for producing an oil supply pipe of this embodiment, the first forming roller 11 is disposed on the outer circumferential surface 2a side of the metal pipe 2 and only one of the first ridge portions 15 spirally provided to have a length of less than one turn is provided on the first forming roller 11. Therefore, at the time of processing the metal pipe 2, the one end 15a and the other end 15b in the longitudinal direction of the first ridge portion 15 is not in contact with the metal pipe 2 at the same time. Thus, there is no concern that the material of the metal pipe 2 will be significantly thinned as in the related art. This prevents the metal pipe 2 from cracking.
[0066] Also, according to the method for producing an oil supply pipe of this embodiment, the threaded portion 3 is formed by processing the material forming the metal pipe 2 using one of the first ridge portions 15 spirally provided to have a length of less than one turn in the formation step. Therefore, the strain applied to the threaded portion 3 can be reduced compared to the method in the related art, thereby more reliably preventing the occurrence of cracks.
[0067] Particularly, even when the material of the enlarged diameter portion (metal pipe 2) is subjected to work hardening when the enlarged diameter portion obtained by increasing the diameter of the base pipe (for example, increasing the diameter by 1.5 times or more from the original diameter) is the metal pipe 2, as in this embodiment, the thinning of the metal pipe material during the formation of the threaded portion 3 can be reduced. Thus, the occurrence of cracks due to the formation of the threaded portion 3 can be prevented.
REFERENCE SIGNS LIST
[0068] 1 Method for producing oil supply pipe [0069] 11 First forming roller [0070] 12 First roll main body [0071] 13 First rotating shaft [0072] 14 First circumferential surface [0073] 15 First ridge portion [0074] 15a One end [0075] 15b Other end [0076] 15c Top portion [0077] 21 Second forming roller [0078] 22 Second roll main body [0079] 23 Second rotating shaft [0080] 24 Second circumferential surface [0081] 25 Second ridge portion [0082] 25a Top portion [0083] 2 Metal pipe [0084] 2a Outer circumferential surface [0085] 2b Inner circumferential surface [0086] 3 Threaded portion [0087] 4 Spiral protrusion [0088] 4a One end [0089] 4b Other end [0090] 4c Top portion