Method for producing a screw foundation for securing elements in the ground

Abstract

A method for producing a screw foundation for securing elements in the ground, provides a cylindrical tube as an initial form and a conical front portion tapering to an insertion tip is then molded on to the cylindrical tube using a non-cutting process, the front portion being provided at least in some regions with a thread-like contour for screwing into the ground. An inner contour for a screwing tool is formed integrally in a rear end of the tube by flow forming, and the front portion and the thread-like contour are formed exclusively by flow forming.

Claims

1. A method for producing a ground screw foundation for securing elements in the ground, the method comprising: providing a cylindrical tube as an initial form, and subsequently forming a conical front section on the cylindrical tube, using a non-cutting process, wherein the conical front section tapers to an insertion tip, wherein at least sections of the conical front section have a thread-like contour so that the conical front section can be screwed into the ground, and forming an inner contour for receipt of a screw-in tool on a rear end of the cylindrical tube by a flow forming, wherein the conical front section and the thread-like contour are exclusively formed by the flow forming.

2. The method according to claim 1, wherein at least sections of the cylindrical tube are first elongated.

3. The method according to claim 1, wherein the conical front section is formed first, and after the conical front section is formed the thread-like contour is formed.

4. The method according to claim 3, further comprising forming the thread-like contour in at least portions of a region of the cylindrical tube that borders on the conical front section.

5. The method according to claim 1, wherein the conical front section and the thread-like contour are formed at the same time.

6. The method according to claim 1, wherein the cylindrical tube is arranged on an inner mandrel during at least part of the flow forming.

7. The method according to claim 6, wherein the inner mandrel comprises a multi-part internal mandrel.

8. The method according to claim 1, wherein a tailstock is introduced into the conical front section during at least part of the flow forming.

9. The method according to claim 8, wherein the tailstock is controlled under an impact of a spring or is machine-controlled.

10. The method according to claim 1, wherein a front end of the insertion tip is mechanically closed after the flow forming.

Description

(1) The invention will be explained in greater detail below, using an example shown in the drawing. The figures show:

(2) FIG. 1 a longitudinal section through a cylindrical tube as an initial form,

(3) FIG. 2 a longitudinal section through the tube while an inner contour is pressed into it,

(4) FIG. 3 a longitudinal section through the tube during elongation,

(5) FIG. 4 a longitudinal section through the tube while a thread-like contour is pressed into it,

(6) FIG. 5 a longitudinal section through the tube after flow forming, and

(7) FIG. 6 a perspective representation of the finished ground screw foundation.

(8) First of all, it should be pointed out that the scale is not the same in the individual figures.

(9) For a method for the production of a ground screw foundation for securing elements in the ground, first of all a cylindrical tube 1 is provided as an initial form. This tube 1 can be a drawn or welded tube made of metal.

(10) In the method sequence shown, the tube 1 is clamped into a flow forming machine, not shown in any detail, and first an inner contour 2 in the form of a spline shaft is formed in the rear end 1a by means of flow forming. For this purpose, an inner mandrel 3 is inserted into the rear end 1a of the tube 1, which mandrel, on its outer side, has an outer contour 4 that is complementary to the inner contour 2. This outer contour 4 is configured in a center region 3a of the inner mandrel 3; axially toward the left or outside, the inner mandrel 3 has an outer region without an outer contour, not shown, for being jointly clamped into a chuck 13 together with the rear end 1a of the tube 1. Axially toward the right or inside, the inner mandrel 3 has an inner region 3b that has a diameter that is smaller in comparison with the center region 3a, so as to be able to reduce the outside diameter of the tube 1 adjacent to the inner contour 2 of the tube 1 that is to be formed.

(11) After the inner mandrel 3 has been set into the rear end 1a of the tube 1, two spinning rollers 5, for example, arranged symmetrically on the circumference, are set radially against the rear end 1a of the tube 1 and moved axially along the inner mandrel 3. As a result, the inner contour 2 is formed in the tube 1, and axially adjacent to it, a step 6 having a diameter reduction is produced on the tube 1. In this process, of course, the spinning rollers 5 are put into a rotational movement relative to the tube 1, i.e. either the tube 1 is put into a rotational movement, or driven spinning rollers 5 are used.

(12) If this is desirable for geometrical reasons (tube lengthening) and/or reasons of strength, the tube 1 is then elongated axially, in that the spinning rollers 5 are moved to the right, in the axial direction, while being radially set against the tube 1. For this purpose, the inner mandrel 3 can be replaced by an inner mandrel 3, which differs from the inner mandrel 3 only in that the inner region 3b is longer. Alternatively, elongation can also take place without an inner mandrel.

(13) In FIG. 2, the elongated region of the tube 1 that borders on the step 6 has already been shown and identified as 1b, although FIG. 2 still shows the inner mandrel 3 in engagement. In fact, however, elongation only takes place after removal of the inner mandrel 3 and insertion of the inner mandrel 3 (FIG. 3). In this regard, a tailstock 7 can already have been introduced into the open front end 1c of the tube 1. This tailstock 7 can be controlled under the effect of a spring or by machine. The tailstock 7 serves as a support surface for the front end 1c of the tube 1, so as to produce a conically tapering region 8 by means of radially setting the spinning rollers 5 (FIG. 3).

(14) This conically tapering region 8 is further shaped by the spinning rollers 5 to produce a conical front section 10 that is still open toward the front and tapers to an insertion tip 9, for which purpose spinning rollers 5 are pressed radially more and more against the tube 1 in the direction toward the insertion tip 9.

(15) Afterward or at least at the same time with the conical deformation of the front section, a thread-like contour 11 is formed on the front section 10 by spinning rollers 5, specifically preferably not only on the front section 10, but rather also adjacent to the cylindrical, elongated region 1b of the tube 1, at least in certain regions (FIGS. 4 and 5).

(16) In FIG. 5, the flow forming processes have been concluded, and the tailstock 7 has been pulled out of the tube 1. For final production of the ground screw foundation 12 for securing elements into the ground, it is now only necessary to close off the front end of the insertion tip 9. This is done by means of suitable shaping, for example by means of compression, punching or folding, and, if necessary, subsequent trimming.

(17) The final ground screw foundation 12 is shown in FIG. 6.

(18) Of course the invention is not restricted to the exemplary embodiments shown. Further embodiments are possible without departing from the basic idea. For example it is not necessary for the inner contour 2 to be produced first; this method step can also be carried out at a later point in time. The formation of the thread-like contour 11 can also take place at the same time with shaping of the front section 10, at least part of the time. The inner contour 2 can also be formed (or pre-formed) by means of tightening the chuck 13 while the inner mandrel 3 is inserted, at least part of the time.

REFERENCE SYMBOL LIST

(19) 1 cylindrical tube 1a rear end 1b elongated region 1c front end 2 inner contour 3, 3 inner mandrel 3a, 3a center region 3b, 3b inner region 4 outer contour 5 spinning rollers 6 step 7 tailstock 8 conically tapering region 9 insertion tip 9a front end 10 front section 11 thread-like contour 12 ground screw foundation 13 chuck