Tire inflation and sealing system
12097671 ยท 2024-09-24
Inventors
Cpc classification
B29D2030/0698
PERFORMING OPERATIONS; TRANSPORTING
B60C17/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0685
PERFORMING OPERATIONS; TRANSPORTING
B29C73/163
PERFORMING OPERATIONS; TRANSPORTING
B29C73/166
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C73/16
PERFORMING OPERATIONS; TRANSPORTING
B29D30/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for inflating and sealing an inflatable object comprising an air-tight tube, at least one hermetic connector reversibly coupled to either end or both ends of said air-tight tube and a source of pressure connected to either one end, second end or said at least one hermetic connector. The airtight tube serves as both storage means and transfer means for a sealing agent. The device allows transfer of said sealant agent in a largely laminar flow, aiding solid and semi-solid materials in said sealant agent to align in the direction of said flow and pass securely throw the valve mechanism without clogging. The inflatable object may be inflated and sealed without removal of the valve mechanism of said inflatable object and may be charged with pressurized gas and sealant agent contemporaneously.
Claims
1. A device for inflating and sealing a pneumatic tire, said pneumatic tire having an inflation valve, comprising: a. an air-tight tube having a first end, a second end and an internal space defined by walls of said air-tight tube; b. a male valve stem connector coupled to said first end of said air-tight tube and connectable to a source of pressure; c. a female valve connector coupled to said second end of said air-tight tube connectable to said inflation valve of said pneumatic tire, said female valve connector comprises a depression pin; d. a volume of Sealant Slime sealing agent contained within said internal space of said air-tight tube; said Sealant Slime sealing agent comprises fibers; wherein said internal space of said air-tight tube defines a pathway for a flow of said volume of Sealant Slime sealing agent from said male valve stem connector through said air-tight tube to said female valve connector; wherein said depression pin is configured to press and open said inflation valve for about 2 mm to 3.5 mm; wherein said internal space and said female connector have a near constant flow area cross section that avoids sharp edges which would cause separation or which interfere with alignment of said fibers within said flow in said Sealant Slime sealing agent at said pressure; wherein said pneumatic tire is sealed and inflated successively without removal of said valve core of said pneumatic tire.
2. The device of claim 1, wherein said air-tight tube is coiled into a helical coil with an inner circumference suitable for wrapping around an object.
3. The device of claim 1, further comprising a canister of compressed gas adapted to charge said inflatable object with said compressed gas by means of said device.
4. The device of claim 1, wherein said male valve stem and said female valve connector comprise check valves, thereby maintaining a hermetically sealed cavity for said Sealant Slime sealing agent when said device is transported.
5. The device of claim 1, wherein said depressing pin opens a valve core of said inflation valve to the maximum length enabled by the manufacture of said inflation valve.
6. The device of claim 1, wherein said device further comprises a pressure-limiting element for linking between said male valve stem connector and said source of pressure thereby limiting the pressure.
7. The device of claim 1, wherein said Sealant Slime sealing agent is kept inside said device due to the interconnection of said male valve stem connector and said female valve connector.
8. The device of claim 1, further comprising: a. a sealant canister (3101) with a pneumatic connector (3105); b. a volume of Sealant Slime sealing agent contained within said sealant canister; c. a funnel unit (3102) connected on a wide side to said sealant canister and on a narrow side to said male valve stem connector; d. a source of pressure connected to said sealant canister pneumatic connector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(28) Flow Tube hereinafter refers to a flexible tube structure used as a cartridge and as a pathway which holds a near constant cross section flow area, with the inner diameter of at least one end of the tube having approximately the inner diameter of a pneumatic inflation valve.
(29) Sealant Slime sealing agent hereinafter refers to a group of tire sealants that are defined as Sealant Slime or Sealant Slime sealing agents interchangeably. This sealants group has the ability to provide a durable and long-lasting solution for preventing and repairing punctures and are considered to provide a permanent repair as the repair tends to last until the end of the life span of an inflatable tire. These sealants are publicly known by a number of names, one of the more widely accepted generic names go by the name Slime, which comes from a product line and brand name Slime?. Manufacturers normally intend the use of these sealing agents as preventative means that are to be inserted into pneumatic tires and inner tubes prior to getting a flat. This is due to an inability to insert these sealants into pneumatic tires through the inflation valve core securely without danger of clogging of the valve core or injection apparatus and the process requiring labor and know-how for removing and installing the inflation valve core. This group of sealing agents, once installed in the tire, form a protective layer inside the tire. When a puncture occurs, the internal pressure of the inflated tire instantly pushes the sealant into the cavity of the puncture. Fibers and other solid particles such as micro mica platelets accumulate and create a mechanical plug. In many cases manufacturers combine the mechanical plugging materials together with polymers such as latex that bond the particles together in the mechanical plug and bond plug to the tire rubber in the cavity. The mechanical plug tends to form through the full depth of the cavity, which delivers a very durable fix, one which outperforms traditional repair methods. There are three common denominators unifying sealing slime sealants: 1. They are manufactured to cure multiple flats as they occur in a pneumatic tire. 2. These sealants are designed to go under local change of the sealant composition or structure when interacting with the hole in a pressurized tire. 3. Under current days injection technology they cannot pass securely through a valve core. In other words, they require valve core removal to be inserted. Various Sealant Slime sealing agents are manufactured using eco-friendly and biodegradable components. The combination of these together with the patent under consideration provides an ideal solution to the problem discussed.
(30) Sealing foam hereinafter refers to expanding foam that can be found in aerosol canister tire repair solutions. These sealing agents generally polymerize immediately upon injection immediately after leaving the holding canister. They have very low fiber and solid particles content and have low viscosity. This group of sealants is commonly used for emergency car tire repairs, and to some limited extent has been adopted in the cycling field.
(31) Hermetic Connector hereinafter refers to connectors that are gas tight when connected to a valve stem. These Hermetic connectors establish a safe, gas-tight seal, allowing fluid communication between two volumes, such as between a tire to be inflated and a source of pressured air. Use of such connectors prevents leaking that occurs in other common methods of sealant transfer.
(32) One-shot hereinafter refers to a single injection mold process. This also includes multi-layer injection molding technology.
(33) Charge hereinafter refers to the action of delivering materials, either compressed air or sealant agent, into the inflatable tire.
(34) The term Setting up refers herein to supplying sufficient gas pressure and gas flow rates required for adhering tubeless tire walls to the sidewalls of a tire rim.
(35) The term approximately refers to 30% to 250% of the described amount.
(36) The present invention allows for a portable device for transferring puncture-sealing liquids and more specifically Sealant Slime sealing agents into pneumatic objects such as bicycle tires, capable of successively inflating the inflatable tire and providing it with self-sealing properties that are capable of creating permanent seals and that are highly durable. In the case of repairing flat in pneumatic tires allowing the tire to seal instantly or after one or more rotations of the wheel. Furthermore, the device described in this document produces the most efficient means known today in permanently fixing flats in pneumatic tires. The invention provides a method for insertion of sealing slime sealing agents into pneumatic tires without the necessity for removing the valve core from the valve stem. This reduces the number of steps needed to complete a repair of a puncture in pneumatic tires. Furthermore, the steps needed are simpler and require much less technical skill than ever before in preventing punctures or permanently repairing existing ones.
(37) The device and its embodiment are designed to be as foolproof as possible, by being either constructed in a way that will only permit for a certain way of connection, or by being constructed in a way that will make connection order and direction of device irrelevant.
(38) The device and method in this document allow for dual function, one of Sealant Slime insertion and the second of inflating the pneumatic tire with sufficient gas pressure for use. The device achieves its technological ability by combining components from the following: Flow Tube, hermetic valve connector, unique one-way valves, seals, and existing liquid sealant agents from the sealant slime sealing agents group.
(39) All devices in the invention comprise of at least a Flow Tube, and at least one hermetic valve connector. These components will be described in detail in the following descriptions of the different embodiments.
(40) By applying air pressure (or any type of gas or mechanical pressure) through the end of the Flow Tube, which is not connected to the tire, Sealant Slime sealing agent, which is stored in the Flow Tube, will flow into the pneumatic tire via the tire valve stem. If desired the tire can then be further inflated. This is largely possible, due to the novel ability of this invention, to insert securely Sealant Slime sealing agents through the pneumatic tire valve stem while valve core is still in place further allowing gas pressure to accumulate in tire, and not escape the moment the device is disconnected from the valve stem.
(41) The device is normally fitted with hermetic connectors at either end, but in some instances valve connectors will be fitted only on one side. The Sealant Slime can be propelled, and the pneumatic tire inflated by gas, such as carbon dioxide, nitrogen, or compressed air from hand-pumps, electrical-pumps, canisters, and other unique sources such as donor car tires or gas-compressed bottles of soft drinks fitted with a dedicated valves and pressure release mechanisms for safety.
(42) The Flow Tube with the carefully designed hermetic valve connectors provides a near constant cross section flow area, with no abrupt changes in diameter, or treacherous pathways throughout the whole insertion path of the Sealant Slime. This design has a dual purpose. The first, to eliminate risk of premature polymerization of the sealant slime sealing agents in the injection apparatus. This is crucial with sealant slime sealing agents that are based on latex and other similar polymers, as they utilize friction and shear to elevate the energy within the sealant beyond a critical energy level that triggers immediate polymerization of the polymers in the sealant. Providing a near constant cross section with no obstacles for the flow of the sealant slime and no abrupt changes in diameter dramatically aids with maintaining laminar flow, lowers the shear and friction forces acting between the layers of the sealant. The second purpose of keeping a near constant cross section throughout the whole insertion path is to aid with alignment of fiber and other solid particles with the direction of the flow. Doing this allows long fibers that may in some cases be longer than the orifices that construct the inflation valve core to pass securely without clogging of the valve core or the injection apparatus.
(43) In addition to these two key contributions, which are relevant for the large majority of sealing slime sealing agents technologies found in the market today, some manufactures produce sealant slime sealing agents that rely on separation between the polymers and the suspension in order to solidify the polymers. With these type of sealant slime sealing agents keeping the near constant flow area cross-section and avoiding sharp edges will reduce to a minimum the occurrence of separation of polymers from the suspension in the flow path, thus preventing the premature polymerization that may clog the injection apparatus or the inflation valve core.
(44) If, due to various technical reasons, such as a requirement of large holding capacity of Sealant Slime in the device (e.g. one suitable for a car tire) it will not always be practical or preferable to hold a near constant cross section flow area throughout the entire flow-path, the Flow Tube diameter can change gradually in order to achieve the same desired effect and as long as there is a sufficiently long flow path with a near constant cross section to induce fiber alignment.
(45) In one embodiment, the device is shaped as a long tube-like structure containing a sealing agent such as Sealant Slime, with various terminating connectors and shapes as will be described below. Some embodiments, the tube-like, may be coiled into a spiral hose with at least two openings, one at either end of the tube. Multiple openings at each end are also possible, and will provide a more versatile insertion and gas source connection possibilities.
(46) Once connections are established on each end of the Flow Tube, a hermetically sealed configuration is established. Once the configuration is established, a propelling force from the pressure source will transfer Sealing Slime sealing agent into the tire through the inflation valve, while the valve-core is still in place.
(47) The flexible Flow Tube of the present invention can be partially or totally transparent. This enables the user to monitor the status of the sealant inside the tube.
(48) One possible operational downside of the prior art can happen when operating a similar device with a mechanical pump. During the back-strike action of the pump, if the tire valve pin is pressed open, a pathway and presence of backpressure can force unwanted sealant into the pump components. In one embodiment of the present invention, the valve on the Hermetic Connector is constructed with a shortened or missing valve pin thus not permitting the opening of the non returnable valve from said pump mechanism, hence avoiding said operational downside.
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(73) It is within provision of the device to use a one-way valve within connectors at one or both ends of the flow-tube that is designed to mate with Presta and Schrader, Dunlop or any other type valve.
(74) It is provision of the device that the invention can be configured in such a way that it will function correctly as long as the pressure received is from a source containing more than (>) 24 psi. This is important in cases the source of the pressured air is the spare tire of the car.
(75) The foregoing description and illustrations of the embodiments of the invention have been presented for the purpose& of illustration. It is not intended to be exhaustive or to limit the invention to the above description in any form, but rather to the contrary, the figures and embodiments come to show the diversity of the invention and it's different possible embodiments.
(76) It is provision of the device that the tube can have a straight or coiled configuration. The coiled configuration provides a better way to store the device, as shown previously in
(77) It is provision of the device that the uniquely designed depressing pin 615 which is structured in length (between 2.2-3.5 mm) is configured to press and open a pneumatic tire valve pin more than any regular inflator. The further opening of said valve pin enables better linear flow of the sealant, avoiding early polymerization and causing the valve to be stuck. The principal design will aim at achieving the maximum opening of the valve possible.
(78) Most of the embodiments of this invention are made of reusable, lightweight, replaceable, recyclable, refillable, serviceable components which will guarantee long-lasting products, cost-efficiency, and will provide the all-round eco-friendly solution that bicycle riders and other pneumatic tire users around the world are yearning for. In most embodiments, there is no need to throw away the device after a single use, just refill the device repeatedly for a safe sealant insertion.
(79) This invention comes as a direct opposition to the planned obsolete approach, which has badly infected all of our industries and as a result has taken a great toll on our environment. No need for wasteful pressurized cans, or tire repairs that only last for a few hours of use.
(80) The reference numbers in the claims are not a part of the claims, but rather used for facilitating the reading thereof. These reference numbers should not be interpreted as limiting the claims in any form.
(81) In the preceding detailed description, numerous specific details are set forth in order to provide a thorough understanding of embodiments of the present invention. However, those skilled in the art will understand that such embodiments may be practiced without these specific details. Furthermore just as every particular reference may embody particular methods, systems, yet not require such, ultimately such teaching is meant for all expressions notwithstanding the use of particular embodiments. Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention.
(82) Any term that has been defined above and used in the claims, should be interpreted according to this definition.