Ear clamp with cuplock hook-system

Abstract

An ear clamp (10) comprising a clamping band (12) and tightening structure (14), wherein the clamping band (12) has an outer clamping band end (12a) and an inner clamping band end (12b), wherein the inner clamping band end (12b) includes a first hook (16) which, in the closed condition, passes through an opening (18) in the outer clamping band end (12a). In a top view of the band, the openings (18) are slit-shaped.

Claims

1. An ear clamp, comprising; a clamping band (12) and tightening structure (14), wherein the clamping band (12) comprises an outer clamping band end (12a) and an inner clamping band end (12b), wherein the inner clamping band end (12b) includes a first hook (16) which, in the closed condition, passes through an opening (18) in the outer clamping band end (12a), wherein in a top view of the band (12), the opening (18) is slit-shaped, wherein a length of the opening (18) extends in a transverse direction of the clamping band (12), wherein a material of the band is domed up on a side of the opening (18) facing the tightening structure (14) to form a cup (20) having a pair of inner walls configured to receive the first hook (16), and wherein a width of the cup (20) in a transverse direction is larger than a width of the opening (18) and the width of the cup (20) in the transverse direction decreases in a longitudinal direction in a plane of the band toward the opening (18) such that the pair of inner walls of the cup are wedge-shaped.

2. An ear clamp according to claim 1, wherein the length of the opening (18) in the transverse direction of the clamping band (12) is at least five times larger than the width of the opening (18) in the longitudinal direction of the clamping band (12).

3. An ear clamp according to claim 1, wherein the first hook (16) is formed on a tip end of a wedge-shaped protrusion (24) configured to wedge with inner side faces of the cup.

4. An ear clamp according to claim 1, wherein material of the band is bent downward on a side of the opening (18) facing away from the tightening structure (14) to form a lower hook (22) configured to wedge with the first hook (16).

5. An ear clamp according to claim 1, wherein the opening (18) is arc-shaped with a convex side facing toward the tightening structure (14).

6. An ear clamp according to claim 1, wherein the opening (18) formed as a cut without punching material out of the band.

7. An ear clamp according to claim 1, wherein structures around the opening (18) and/or the first hook (16) are formed by a material deformation process resulting in cold hardening of the material.

8. An ear clamp according to claim 1, wherein reinforcing dimples (30) formed in proximity of the opening (18).

9. An ear clamp according to claim 8, wherein the reinforcing dimples (30) are embossed only on a top side of the clamping band (12), a bottom side of the clamping band (12) being flat at a position of the reinforcing dimples (30).

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)

(1) Thereby showing:

(2) FIG. 1 is an ear clamp according to the invention;

(3) FIG. 2 is a detailed view of closing structures of the ear clamp according to FIG. 1;

(4) FIG. 3 is a detail view of a cup structure of an outer band end of the ear clamp according to FIG. 1;

(5) FIG. 4 is a top view of the cup structure of FIG. 3;

(6) FIG. 5 is a detail view of an inner end of the clamping band with two wedge-shaped protrusions with hooks;

(7) FIG. 6 is a detail view of one of the wedge-shaped protrusions of FIG. 5;

(8) FIG. 7 is a top view of the wedge-shaped protrusion of FIG. 6;

(9) FIG. 8 is a longitudinal section of the closing structure of the ear clamp according to the invention; and

(10) FIG. 9 is a longitudinal section parallel to the plane of the band illustrating force-transfer regions of a closing structure of the ear clamp according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

(11) FIG. 1 shows an ear clamp 10 according to the invention.

(12) The ear clamp 10 illustrated in FIG. 1 comprises a clamping band 12 and a tightening structure 14, wherein the clamping band 12 comprises an outer clamping band end 12a and an inner clamping band end 12b.

(13) The tightening structure 14 is a so-called Oetiker-ear, with two radially outward extending legs 14a, 14b and a web 14c interconnecting the outer ends of the legs 14a, 14b. A depression is stamped in the web 14c of the ear to prevent buckling. The inner clamping band end 12b is extended by a tongue 12c guided by two lateral walls of a recess created by press-forming the clamping band 12 and inward projecting steps. In alternative embodiments, the tongue may be guided by lateral straps created by longitudinal cuts.

(14) In use, the ear clamp 10 surrounds a tube at a position where an object (not shown), such as fitting, is inserted into the tube.

(15) FIG. 2 is a detailed view of closing structures of the ear clamp according to FIG. 1. The inner clamping band end 12b includes two first hooks 16 which, in the closed condition, pass through corresponding openings 18 in the outer clamping band end 12a, respectively. The hooks 16 and the openings 18 are also referred to as a closing structure of the ear clamp 10.

(16) FIG. 3 is a detail view of a cup structure of an outer clamping band end 12a of the ear clamp 10 according to FIG. 1 and FIG. 4 is a top view of the cup structure of FIG. 3. The openings 18 are slit-shaped in the top view of the clamping band 12 (FIG. 4) and are formed as a cuts without punching material out of the clamping band 12, also referred to as lancing. The clamping band 12 further includes embossed structures and the cuts may be formed in the embossment process or in a separate cutting process. The opening 18 is arc-shaped with a convex side facing toward the tightening structure 14.

(17) In the course of the embossment process, the cuts are opened in the thickness direction of the band by creating opposite deformations on both sides of the cuts, thereby creating the openings 18. On a side of the cut facing the tightening structure 14, the material of the clamping band 12 is domed up to form a cup 20 configured to receive a protrusion (FIG. 5) on the inner clamping band end 12a including the first hook 16. A width of the cup 20 in the transverse direction of the clamping band 12 is larger than the width of the opening 18 and decreases toward the opening 18 so as to create a wedge-shape. The inner walls of the cup 20 stand essentially upright, i.e. perpendicular to a main plane of the clamping band 12. The opening 18 is formed on the front side of the cup 20 and has a height in the thickness direction of the band which corresponds essentially to the thickness of the band material so as to be able to accommodate the first hook 16.

(18) FIGS. 5-7 are detail views of the inner end of the clamping band 12 with two wedge-shaped protrusions 24 with hooks 16. On the inner end of the clamping band 12, a wedge-shaped protrusion 24 is formed which is configured to wedge with inner side faces of the first dome. The first hook 16 is formed on the tip end of the wedge-shaped protrusion 24. A small recess 26 is formed underneath the first hook 16 to accommodate the lower hook 22.

(19) Returning to FIG. 3, note that at a side of the opening 18 facing away from the tightening structure 14, the material of the band is bent downward to form tab acting a lower hook 22 configured to wedge with the upper hook 16.

(20) Both the cup 20 and the wedge-shaped protrusion 24 have a wedge-shaped base with side walls and a top wall, wherein a further structure is embossed in the top wall. A smaller, wedge-shaped dome 20a is provided on the top wall of the cup 20 and is configured to receive the first hook 16. The first hook 16 is formed to protrude beyond the top wall of the wedge-shaped protrusion 24. By virtue of this structure, the wedging effect of the side walls of the bases is disentangled from the upper and lower hooks 16, 22, which press the inner and outer clamping band ends 12a, 12b together.

(21) FIG. 8 is a longitudinal section of the closing structure of the ear clamp 10 according to the invention. To close the clamp 10, the first hooks 16 are engaged with the corresponding openings 18 to create a pre-assembly state. The clamp 10 is then tightened around the tube by narrowing the ear of the tightening structure 14, i.e. by pressing the legs 14a, 14b of the tightening structure 14 together, for instance using a pliers-type tightening tool, to make a sealed connection between the tube and the object. The tightening force pulls the wedge-shaped protrusions 24 into the wedge-shaped inner walls of the cup 20 such that the tightening force is transmitted not only via the hook 16 and the lower edge of the opening 18 but rather distributed over the walls of the cup 20 and the protrusion 24 and the hook 16 and opening 18. The load on the hook 16 alone is therefore reduced in comparison to the prior art. At the same time, the upper hook 16 wedges with the lower hook 22 to press the wedge-shaped protrusions 24 into the wedge-shaped inner walls of the cup 20. This results in the hook 16 and its surrounding walls being able to transfer more force from the outer clamping band end 12a to the inner clamping band end 12b.

(22) FIG. 9 is a longitudinal section illustrating the abutment of the outer walls of the wedge-shaped protrusions 24 with the wedge-shaped inner walls of the cup 20 to transfer force in the force-transfer regions 28 indicated with dashed lines.

(23) The size of the openings 18 which are used to hooking in the hook 16 are minimized to a minimum. No material is punched out of the band to create the openings 18, just cuts are made. The openings 18 were realized in such a way that they only extend in the width direction of the clamping band 12 and that therefore the longitudinal extensions of portions with a reduced cross-section are reduced to a minimum.

(24) The structures including the cup 20 and the wedge-shaped protrusion 24 around the opening 18 and/or the first hook 16 are formed by a material deformation process resulting in cold hardening of the material, in particular embossing.

(25) In addition to the latter structures, reinforcing dimples 30 are formed in proximity to the opening 18. The reinforcing dimples 30 are embossed only on the top side of the clamping band 12, the bottom side of the clamping band 12 being flat at the position of the reinforcing dimples 30.

(26) The hook 16 and opening 18 design according to the invention minimized the band elongation by reducing the size of the hookin openings 18 and by reinforcing the area with the small hook 16in openings 18 with the reinforcing dimples 30. This optimization leads to a higher breaking force and enables a higher performance of the clamp. The design ensures that the clamp cannot be opened unintentionally. No additional securing hook or rivet lock is required for this purpose. Due to the improved force transmission the same force can be transmitted with a lower number of hooks 16, which reduced the total length of the clamping band 12 and reduces material consumption. The small size and the avoidance of the securing hook 16 or rivet lock lead to further economies in the required material. However, it is possible that the hooks 16 according to the invention are complemented by an additional securing hook (not illustrated) having a traditional design.

(27) The invention makes different improvements on existing band clamps, namely increasing the force transmission per hook 16, minimizing the band elongation in the area of the hook 16, and reducing the amount of required material.

(28) By virtue of the V-shape the cup 20, the force is not just transferred over the front side of the hook 16, but is rather transferred as well over the two sides of the hook 16, i.e. over the side face of the base of the wedge-shaped protrusion 24.

(29) The inventors have made expansion tests of the hook 16 and found that the breaking force of the new hook 16 design is 12000N (?+12%) higher compared to the hooks 16 as disclosed in WO 2015022024 A1 or WO 2021104918 A1.

REFERENCE NUMBERS

(30) 10 Ear clamp 12 clamping band 12a outer clamping band end 12b inner clamping band end 14 tightening structure 16 hook 18 opening 20 cup 22 lower hook 24 wedge-shaped protrusion 26 recess 28 force-transfer region 30 reinforcing dimples