SHIFT INTERRUPT METHOD FOR A MARINE PROPULSION SYSTEM
20220363361 · 2022-11-17
Inventors
Cpc classification
B63H2021/216
PERFORMING OPERATIONS; TRANSPORTING
B63H21/213
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system, method, and device for interrupting power to an engine ignition coil in a marine engine during an actuation of a shift cable for transitioning between gears is provided. The method includes connecting a sensor assembly to the shift cable. The sensor assembly includes magnets, a Hall sensor for magnetic sensing, and a control circuit. The magnets are configured to pass by the Hall sensor, which senses a change in polarity of the magnets. The control circuit is configured to interrupt power to the engine ignition coil. The method includes sensing a polarity of the magnets; determining if the polarity of the magnets has changed; and sending a signal to the control circuit based on the change in polarity of the magnets, which causes an output interrupting power to the engine ignition coil.
Claims
1. A device for interrupting power to an engine ignition coil in a marine engine during an actuation of a shift cable for transitioning between gears, the device comprising: a sensor assembly and a control assembly; wherein the sensor assembly comprises: a Hall sensor for magnetic sensing, the Hall sensor being fixed to an inner housing and in communication with the control assembly via a first cable extending from the Hall sensor, through a first endcap of the inner housing, to the control assembly; and a magnet assembly comprising a shift arm connecting rod having an indicator and a pair of magnets fixed thereon; the shift arm connecting rod extending from a first end positioned in proximity to the Hall sensor, slidably through a second endcap of the inner housing, to a second end fitted with a mounting head; wherein, during the actuation of the shift cable for transitioning between gears, a respective magnet of the pair of magnets passes by the Hall sensor as the shift arm connecting rod slides through the second endcap of the inner housing; and wherein the control assembly comprises a control circuit, a first input for receiving the first cable, and a second input for receiving a second cable extending to the engine ignition coil, the control circuit comprising a relay configured to interrupt power to the engine ignition coil during the actuation of the shift cable.
2. The device of claim 1, wherein respective magnets of the pair of magnets are spaced apart from one another and configured to be positioned on either side of the Hall sensor when the marine engine is in a neutral gear; and wherein, during the actuation of the shift cable for transitioning between gears, each of the respective magnets are positioned on one side of the Hall sensor when the marine engine is in a forward gear or a reverse gear.
3. The device of claim 2, wherein the pair of magnets are arranged about the shift arm connecting rod in a predetermined pole arrangement.
4. The device of claim 2, wherein the Hall sensor senses a change in polarity of a respective magnet of the pair of magnets.
5. The device of claim 3, wherein the Hall sensor sends a signal to the control circuit based on the change in polarity of the respective magnet, and the relay provides an output interrupting power to the engine ignition coil based on the change in the polarity of the respective magnet.
6. The device of claim 1, wherein the sensor assembly further comprises an outer housing enclosing the inner housing, the outer housing having a window for observing a position of the indicator.
7. The device of claim 6, wherein the inner housing and the outer housing each comprises a tubular structure.
8. The device of claim 1, wherein the control assembly further comprises a dial for adjusting the period of interrupting power delay to the engine ignition coil.
9. The device of claim 1, wherein the control assembly further comprises a third cable for drawing power from a battery.
10. The device of claim 1, wherein the control assembly further comprises a fourth input for receiving a third cable connected to ground.
11. The device of claim 1, wherein the sensor assembly is configured for attachment to the shift cable.
12. The device of claim 1, wherein the mounting head is configured for coupling to a shift plate assembly of the marine engine.
13. The device of claim 1, further comprising a mounting bracket for coupling the sensor assembly to the marine engine.
14. A method of interrupting power to an ignition coil in a marine engine during an actuation of a shift cable for transitioning between gears, comprising: providing a device comprising: a sensor assembly and a control assembly; wherein the sensor assembly comprises: a Hall sensor for magnetic sensing, the Hall sensor being fixed to an inner housing and in communication with the control assembly via a first cable extending from the Hall sensor, through a first endcap of the inner housing, to the control assembly; and a magnet assembly comprising a shift arm connecting rod having an indicator and a pair of magnets fixed thereon; the shift arm connecting rod extending from a first end positioned in proximity to the Hall sensor, slidably through a second endcap of the inner housing, to a second end fitted with a mounting head; wherein, during the actuation of the shift cable for transitioning between gears, a respective magnet of the pair of magnets passes by the Hall sensor as the shift arm connecting rod slides through the second endcap of the inner housing; and wherein the control assembly comprises a control circuit, a first input for receiving the first cable, and a second input for receiving a second cable extending to the engine ignition coil, the control circuit comprising a relay configured to interrupt power to the engine ignition coil during the actuation of the shift cable connecting the sensor assembly to the shift cable; sensing whether the polarity of the magnets has changed; and signaling to the control circuit a change in polarity of the respective magnet, wherein the change in the polarity of the respective magnet causes the relay to output a signal for interrupting power to the engine ignition coil.
15. The method of claim 14, wherein the output signal interrupting power to the ignition coil is for a duration determined by an RC time constant that is adjustable via a potentiometer.
16. The method of claim 14, wherein the control circuit does not use a computer or micro-controller.
17. The method of claim 14, wherein the sensor assembly is connected to shift cable a marine engine after-market.
18. The method of claim 14, wherein the Hall sensor comprises a built-in latch circuit or an external latch circuit.
19. The method of claim 14, wherein the sensing results from a shift event in the marine engine from the neutral gear position.
20. The method of claim 14, wherein the Hall sensor further senses a change in direction of the respective magnet.
21. The method of claim 14, wherein the output signal for interrupting power to the engine ignition coil is implemented after the Hall sensor senses the change in polarity and direction of the respective magnet.
22. A method of attaching a device for interrupting power to an engine ignition coil in a marine engine during an actuation of a shift cable for transitioning between gears, the device comprising: a sensor assembly and a control assembly; wherein the sensor assembly comprises: a Hall sensor for magnetic sensing, the Hall sensor being fixed to an inner housing and in communication with the control assembly via a first cable extending from the Hall sensor, through a first endcap of the inner housing, to the control assembly; and a magnet assembly comprising a shift arm connecting rod having an indicator and a pair of magnets fixed thereon; the shift arm connecting rod extending from a first end positioned in proximity to the Hall sensor, slidably through a second endcap of the inner housing, to a second end fitted with a mounting head; wherein, during the actuation of the shift cable for transitioning between gears, a respective magnet of the pair of magnets passes by the Hall sensor as the shift arm connecting rod slides through the second endcap of the inner housing; and wherein the control assembly comprises a control circuit, a first input for receiving the first cable, and a second input for receiving a second cable extending to the engine ignition coil, the control circuit comprising a relay configured to interrupt power to the engine ignition coil during the actuation of the shift cable; the method comprising: providing a mounting bracket having a first through-hole configured to receive the sensor assembly of the device and a second through-hole configured to receive a bolt; inserting the sensor assembly of the device into the first through-hole of the mounting bracket; coupling the mounting head to a first bolt projecting outward from a shift plate of the marine engine; and inserting a second bolt projecting outward from the shift plate of the marine engine into a second through-hole of the mounting bracket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] A complete understanding of the present embodiments and the advantages and features thereof will be more readily understood by reference to the following detailed description, appended claims, and accompanying drawings, wherein:
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[0038] The drawings are not necessarily to scale, and certain features and certain views of the drawings may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
DETAILED DESCRIPTION
[0039] Reference will now be made in detail to exemplary embodiments of the shift interrupt device. Before describing the exemplary embodiments, it is noted the embodiments reside primarily in combinations of components and procedures related to the shift interrupt device. Accordingly, the device, system, and method components have been represented where appropriate, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
[0040] The specific details of the various embodiments described herein are used for demonstration purposes only, and no unnecessary limitation or inferences are to be understood therefrom.
[0041] In various embodiments, as shown in
[0042] In various embodiments, as outlined in
[0043] In various embodiments, a method to control and use the information obtained from the Hall sensor 104 to accurately control the time in which the power to the engine ignition coil (EIC) (e.g., component 32 in
[0044] In various embodiments, the method to interrupt the engine ignition coil (EIC) using a specified time duration is provided. In such embodiments, the positive connection to the engine ignition coil (EIC) may be interrupted via a “normally closed” relay, MOSFET, IGBT, or solid-state equivalent. Alternatively, the engine ignition coil (EIC) may be grounded out via a “normally open” relay, MOSFET, IGBT, or solid-state equivalent.
[0045] In various embodiments, an alternative method of using a logic circuit or flip flop circuit is provided. In such embodiments, the circuit is configured to remember the last output state of the Hall sensor 104.
[0046] In various embodiments, a method comprising the ability to monitor the engine RPMs and to add or subtract capacitance or resistance in the RC time circuit to change the delay interrupt time accordingly is provided.
[0047] In existing systems, shift interrupt commands are determined by a control circuit that monitors the position of a potentiometer or the activation of a switch, and a microprocessor or computer uses such information to determine when and how long to initiate a shift interrupt. By contrast, in the embodiments described herein, the device 100 is provided for actuating a method comprising the use of the Hall sensor 104 and the magnets 106a and 106b as interrupt trigger points. In such embodiments, the placement and pole orientation of the magnets 106a and 106b will determine when to send a shift interrupt signal directly (i.e., without a microprocessor or computer). In such embodiments, the timing is adjustable by moving the magnets 106a and 106b, which are positioned on the shift arm connecting rod 108, relative to the Hall sensor 104. In some embodiments, the control circuit 126 is a RC time circuit used to control the duration of the interrupt and to activate the relay 116 (or solid state similar or equivalent).
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Time=R×C.
[0050] In such embodiments, when the pin 2 in
[0051] In some embodiments, the Hall effect sensor 104 in
[0052] In
[0053] In various embodiments, the magnets 106a and 106b are arranged about the shift arm connecting rod 108 in a particular pole arrangement. In such embodiments, a transition of magnetic poles (i.e., North to South or South to North) sensed by the Hall sensor 104 cause the sensor to toggle its output and latch. Once latched to a specific output, a transition to another direction toggles and latches to another output. This output toggle state is directly used to trigger a mono stable multivibrator circuit that has an RC time circuit that controls the time length of the shift interrupt.
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[0056] In some embodiments, when the input (pin 2) of the 555 timer chip is lower than 1/3 of the input voltage V.sub.CC, the Monostable circuit is triggered and provides an output at pin 3, which turns on a transistor to provide power to the output relay 116.
[0057] In some embodiments, the duration of time the relay 116 stays on is determined by the RC time constant of (C1 and R1). In such embodiments, R1 is a potentiometer, which is adjustable by the user to determine the maximum interrupt duration without stalling the engine. In such embodiments, the device described herein is advantageous because it is relatively inexpensive to make and easy to install on existing marine engines. Additional advantages include its capability to interrupt when transitioning from neutral into gear.
[0058] In some embodiments, shifting is determined by the placement of magnets 106a and 106b relative to the Hall sensor 104. When the magnets 106a and 106b are aligned properly, shifting is reliable and consistent. In such embodiments, a shift interrupt can occur when transitioning from neutral gear into forward or reverse gear, which reduces grinding and helps ensure a smooth shift. Furthermore, the embodiments described herein comprise less components to wear-out compared to existing systems because the shift interrupt device 100 is electronic and uses Hall sensors instead of a plurality of moving parts.
[0059] In various embodiments, the device and method described herein uses the cable 105 and USB connection 107 to connect the Hall sensor 104 and the control assembly 114 (and control circuit 126) to one another. In some embodiments, alternative methods of interconnection familiar to those skilled in the field of electronics may be used. In some embodiments, the Pin 2 of the Hall sensor in
[0060] In various embodiments, the circuit shown in
[0061] In various embodiments, as shown in
[0062] In some embodiments, as shown in
[0063] In some embodiments, as shown in
[0064] In some embodiments, as shown in
[0065] In some embodiments, as shown in
[0066] The mounting bracket 119 can be any suitable mounting bracket so long as it can fasten the sensor assembly 102 to the second bolt attached to the shift plate assembly (SPA). In some embodiments, the mounting bracket 119 comprises a first through hole configured to receive the sensor assembly 102 and a second through hole for receiving a bolt projecting outward from the shift plate (SP). In some embodiments, the second through hole is threaded and sized to correspond to the bolt projecting outward from the shift plate (SP). In some embodiments, the sensor assembly 102 is coupled to the shift plate (SP) of a marine engine via a method comprising a step of inserting the sensor assembly 102 into the mounting bracket 119; coupling the mounting head 109 to a first bolt projecting outward from a shift plate (SP); and inserting the second bolt projecting outward from the shift plate (SP) into the second through-hole of the mounting bracket 119.
[0067] As used herein, the use of examples, or exemplary language (e.g., “such as”), is intended to illuminate the embodiments and does not pose a limitation on the scope of the claims unless otherwise stated. No language in the specification should be construed as indicating any non-claimed element as essential.
[0068] As used herein, the terms “about” and “substantially” will be understood by persons of ordinary skill in the art and will vary to some extent depending upon the context in which it is used. If there are uses of the term which are not clear to persons of ordinary skill in the art, given the context in which it is used, “about” and “substantially” will mean up to plus or minus 10% of the particular term.
[0069] Exemplary embodiments of the methods are described above in detail. The methods are not limited to the specific embodiments described herein, but rather, steps of the method may be utilized independently and separately from other steps described herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
[0070] This written description uses examples to disclose the present embodiments, including the best mode, and also to enable any person skilled in the art to practice the present embodiments, including making and using the shift interrupt device or performing any methods. The patentable scope of the present embodiments is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have elements that do not differ from the literal language of the claims, or if they include equivalent elements with insubstantial differences from the literal language of the claims.