CELLULOSE NANOCRYSTAL-BASED EMULSIONS AND USES THEREOF
20240306636 ยท 2024-09-19
Assignee
Inventors
- Jin-Woo Kim (Fayetteville, AR, US)
- Gurshagan Kandhola (Fayetteville, AR, US)
- Joseph Batta-Mpouma (Fayetteville, AR, US)
Cpc classification
A61K8/0245
HUMAN NECESSITIES
A23L5/32
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
C08L1/04
CHEMISTRY; METALLURGY
C08B1/003
CHEMISTRY; METALLURGY
A61K47/44
HUMAN NECESSITIES
A01N25/04
HUMAN NECESSITIES
C08L1/04
CHEMISTRY; METALLURGY
A01N37/40
HUMAN NECESSITIES
A01N25/04
HUMAN NECESSITIES
A61K9/1652
HUMAN NECESSITIES
A01N37/40
HUMAN NECESSITIES
International classification
A01N25/04
HUMAN NECESSITIES
A61K9/16
HUMAN NECESSITIES
A61K47/44
HUMAN NECESSITIES
A61K8/92
HUMAN NECESSITIES
C08B1/00
CHEMISTRY; METALLURGY
A23D7/005
HUMAN NECESSITIES
A23L29/00
HUMAN NECESSITIES
A23L5/30
HUMAN NECESSITIES
Abstract
This invention relates generally to cellulose nanocrystal-based emulsions that can serve as a spray adjuvant for improved agrochemical application efficiency. More particularly, the cellulose nanocrystal-based emulsions are nanocellulose-stabilized Pickering emulsions having a semi-liquid formulation of colloidal cellulose nanocrystals and biopolymers that can substitute currently used surfactants and drift reducing agents in agrochemicals. The cellulose nanocrystal-based emulsions are suitable with both water soluble and oil soluble active ingredient chemistries, and the shear characteristics of the emulsions make them suitable for oil in water-based spray applications. Droplet size distribution can be tuned by changing the ingredient concentrations, thus helping control particle drift. Moreover, a stable cross-linked network formation facilitates the entrapment and encapsulation of volatile agrochemical chemistries, thus preventing their volatilization and reducing vapor drift.
Claims
1. A method of producing an agricultural product, the method comprising the steps of: sonicating a continuous aqueous phase and a dispersed oil phase to produce a cellulose nanocrystal-based emulsion; and mixing the cellulose nanocrystal-based emulsion with an agrochemical, wherein the continuous aqueous phase comprises: between about 0.25% and about 3% (w/w) of sulfonated cellulose nanocrystals; between about 0.25% and about 1% (w/w) of co-stabilizing biopolymer; and up to about 3.0% (w/w) of cationic crosslinker; and wherein the dispersed oil phase comprises a plant-based oil.
2. The method of claim 1, wherein said sonication step further comprises sonicating said continuous aqueous phase and said dispersed oil phase for a predetermined time and at a predetermined power.
4. The method of claim 1, wherein said sonication step further comprises ultrasonicating said continuous aqueous phase and said dispersed oil phase using a probe sonicator for two or more cycles of about 20 seconds at a power output of about 40%.
5. The method of claim 1, wherein said binding step further comprises applying the cellulose nanocrystal-based emulsion to a diluted formulation of the agrochemical.
6. The method of claim 1, wherein said mixing step further comprises mixing the cellulose nanocrystal-based emulsion and the agrochemical in the preparation of a tank mix, a spray mix, or a commercial formulation.
7. The method of claim 1, further comprising the step of hydrolyzing microcrystalline cellulose or cellulose pulp derived from lignocellulosic biomass using a strong acid to form said sulfonated cellulose nanocrystals.
8. The method of claim 6, wherein said hydrolyzing step further comprises hydrolyzing said microcrystalline cellulose or cellulose pulp derived from lignocellulosic biomass using sulfuric acid having a concentration of between about 50% and about 64% (w/w) at a temperature of between about 45? C. and about 60? C. for between about 30 minutes and about 60 minutes.
9. The method of claim 1, further comprising the step of preparing said continuous aqueous phase by: mixing said sulfonated cellulose nanocrystals and co-stabilizer biopolymer to form a sulfonated cellulose nanocrystal suspension; and dissolving said cationic crosslinker in said sulfonated cellulose nanocrystal suspension.
11. The method of claim 1, further comprising the step of selectively tuning a droplet size distribution of said cellulose nanocrystal-based emulsion.
14. The method of claim 9, wherein the step of selectively tuning the droplet size distribution comprises the step of tuning an aqueous phase-to-oil phase ratio of the cellulose nanocrystal-based emulsion between about 70:30 v/v and about 90:10 v/v.
16. The method of claim 1, wherein the agrochemical is a pesticide, a fungicide, an insecticide, an herbicide, or a combination thereof.
18. The method of claim 1, wherein said co-stabilizing biopolymer is selected from the group consisting of alginate, chitosan, starch, derivatized cellulose, collagen, lignin, hydroxyapatite, cyclodextrin, guar gum, carrageenan, silk, or a combination thereof; wherein said cationic crosslinker is a cationic salt comprising divalent or trivalent cations; and wherein said plant-based oil is selected from the group consisting of oleic oil, crop oil, methylated seed oil, essential oils, sunflower oil, coconut oil, canola oil, neem oil, soybean oil, cottonseed oil, or a combination thereof.
20. The method of claim 12, wherein the co-stabilizing biopolymer is alginate, the cationic crosslinker is calcium chloride, and the plant-based oil is oleic acid.
22. An agricultural product comprising: an agrochemical; and a cellulose nanocrystal-based emulsion that binds to said agrochemical, wherein said cellulose nanocrystal-based emulsion comprises: a continuous aqueous phase, comprising: between about 0.25% and about 3% (w/w) of sulfonated cellulose nanocrystals; between about 0.25% and about 1% (w/w) of co-stabilizing biopolymer; and up to about 3.0% (w/w) of cationic crosslinker; and a dispersed oil phase comprising a plant-based oil.
23. The agricultural product of claim 14, wherein said cellulose nanocrystal-based emulsion has an aqueous phase-to-oil phase ratio of between about 70:30 v/v and about 90:10 v/v.
25. The agricultural product of claim 14, wherein the agrochemical is a pesticide, a fungicide, an insecticide, an herbicide, or a combination thereof.
27. The agricultural product of claim 14, wherein the co-stabilizing biopolymer is selected from the group consisting of alginate, chitosan, starch, derivatized cellulose, collagen, lignin, hydroxyapatite, cyclodextrin, guar gum, carrageenan, silk, or a combination thereof.
29. The agricultural product of claim 14, wherein the cationic crosslinker is a cationic salt comprising divalent or trivalent cations.
1. The agricultural product of claim 14, wherein said plant-based oil is selected from the group consisting of oleic oil, crop oil, methylated seed oil, essential oils, sunflower oil, coconut oil, canola oil, neem oil, soybean oil, cottonseed oil, or a combination thereof.
2. The agricultural product of claim 14, wherein the co-stabilizing biopolymer is alginate, the cationic crosslinker is calcium chloride, and the plant-based oil is oleic acid.
3. A method for treating a crop with an agricultural product, the method comprising the steps of incorporating a cellulose nanocrystal-based emulsion into an agrochemical to produce the agricultural product and applying said agricultural product to said crop, wherein said cellulose nanocrystal-based emulsion comprises: a continuous aqueous phase, comprising: between about 0.25% and about 3% (w/w) of sulfonated cellulose nanocrystals; between about 0.25% and about 1% (w/w) of co-stabilizing biopolymer; and up to about 3.0% (w/w) of cationic crosslinker; and a dispersed oil phase comprising a plant-based oil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] These and further aspects of the invention are described in detail in the following examples and accompanying drawings.
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DETAILED DESCRIPTION OF THE INVENTION
[0041] While this invention is susceptible of embodiment in many different forms, there are shown in the drawings, and will herein be described hereinafter in detail, some specific embodiments of the instant invention. It should be understood, however, that the present disclosure is to be considered an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments so described.
[0042] The invention relates generally to cellulose nanocrystal-based emulsions and uses thereof in agriculture and agrochemicals. More particularly, the cellulose nanocrystal-based emulsions are cellulose nanocrystal (CNC) (pristine and functionalized) based Pickering emulsions for encapsulating active agrochemical ingredients. The interaction of a CNC-based network with agrochemicals improves their performance and efficacy and reduces particle and vapor drift. The invention further relates to methods of preparing Pickering emulsions stabilized by cellulose nanocrystals and the use of the emulsions as surfactants and defoaming or water conditioning agents in the preparation of tank mix and application of pesticides on crops.
[0043] The CNC-based emulsions include a continuous aqueous phase containing sulfonated CNC as colloidal particles and a co-stabilizing biopolymer. A cationic crosslinker in the aqueous phase to facilitate ionic crosslinking between the CNC and the co-stabilizing biopolymer in the aqueous phase. A dispersed oil phase contains a plant-based oil (e.g., oleic acid). The CNC-based emulsions are suitable surfactants and drift-reducing adjuvants for agrochemicals. The sulfonated CNCs as colloidal particles provide surfactant, water conditioning, and shear-thinning properties and improve spray deposition by reducing surface tension and minimizing foaming. Alginate as the co-stabilizing biopolymer acts as a solution thickener and drift-control additive, that reduces spray drift by increasing viscoelasticity and maximizing large spray droplet size formation.
[0044] CNCs, derived from acid hydrolysis of microcrystalline cellulose or cellulose pulp derived from lignocellulosic biomass, are plant-based, non-toxic and biodegradable nanoparticles that have the ability to form Pickering emulsions. Lignocellulosic biomass includes wood based raw materials, both hardwoods and softwoods, or agricultural residues, such as wheat straw, rice straw, corn stover, etc. CNCs are rod-like structures with diameters in the range of 10-20 nm and lengths in the range of 100-500 nm. CNCs have a hydroxyl-rich surface and an alkyl end that makes them amphiphilic, i.e., having both hydrophilic and hydrophobic properties. CNCs have unique physicochemical properties, and the physical characteristics of CNCs can be tuned depending on the treatment conditions and the source of cellulose. Moreover, their hydrophobicity can be tuned by altering their surface chemistry with different functional groups. The amphiphilic characteristics of CNCs make them an ideal candidate to be used as solid emulsifiers and replace traditional liquid surfactants in pesticide formulations and spray mixtures. CNCs serve not only as a biocompatible alternative to synthetic surfactants, but also as a key element in the formation of the matrix network. CNCs self-assemble and lay at the interface of oil and water and contribute either partially or wholly to the formation of droplets in the emulsion by stabilizing the structure via physical and chemical forces.
[0045] The co-stabilizing biopolymer of the cellulose nanocrystal-based emulsions can be alginate, which is a hydrophilic and anionic polysaccharide extracted from seaweed. Alginate is an FDA approved emulsifier, stabilizer, and thickener, and is commercially used in food, cosmetic and pharmaceutical applications. Alternatively, the emulsion droplets can be co-stabilized using other crosslinkable biopolymers, including but not limited to chitosan, starch, derivatized and nanofibrillated cellulose, collagen, lignin, hydroxyapatite, cyclodextrin, guar gum, carrageenan, and silk.
[0046] The aqueous phase of the cellulose nanocrystal-based emulsions also includes the cationic crosslinker to facilitate ionic crosslinking between individual cellulose nanoparticles and the co-stabilizing biopolymer. The cationic crosslinker is used to aid the formation of a stable crosslinked network that leads to reduction in active ingredient volatilization and hence vapor drift. The cationic crosslinker can be calcium chloride, but Ca.sup.2+ used as the model cation crosslinker can be substituted with other divalent and trivalent cations, including but not limited to Ba.sup.2+, Mg.sup.2+, Zn.sup.2+, Mn.sup.2+, Cu.sup.2+, Fe.sup.3+, Al.sup.3+, Au.sup.3+, and other alkaline or transition metal ions.
[0047] The plant-based oil can be oleic acid or can be replaced with other plant-based oils, including but not limited to crop oil, methylated seed oil, essential oils and plant-based oils with pesticidal properties, such as sunflower oil, coconut oil, canola oil, neem oil, soybean oil and cottonseed oil.
[0048] The cellulose nanocrystal-based emulsions can include a continuous aqueous phase having 0.25%-3% (w/w) CNC as a solid emulsifier and 0.25%-1% (w/w) sodium alginate to improve the density of the emulsion. CaCl.sub.2), up to 0.5% (w/w) equivalent to 5 mM, is added to the mixture to create a stable network of CNCs and alginate that efficiently resists coalescence. In another embodiment, emulsions containing only CNC and/or nanofibrillated cellulose without alginate can be formed with salt concentration in the range of 5-30 mM. Calcium ions act as a non-covalent crosslinker to stabilize the network structure formation. The continuous aqueous phase may include all forms of functionalized and chemically modified CNCs, biopolymers and other types of divalent and trivalent cations. The oil phase includes oleic acid, and the dispersed oil phase was employed to meet a combination of 70:30, 80:20 or 90:10 v/v for a water-to-oil ratio.
[0049] The cellulose nanocrystal-based emulsions can be prepared using an ultrasonicator with a process time ranging from few seconds to few minutes, depending on the energy/power of the ultrasonicator. The size of the emulsion droplet can be tuned by varying the concentration of CNC, biopolymer, or ionic crosslinker, as well as the power and process time used to make the emulsions. The oil-water cellulose nanocrystal-based emulsions, prepared using ultrasonication, can be used with both hydrophilic and hydrophobic active ingredient chemistries. CNC-based Pickering emulsions were co-stabilized by a matrix of crosslinked alginate to facilitate encapsulating agrochemicals, e.g., pesticides, fungicides, insecticides, and herbicides. Not only do the cellulose nanocrystal-based emulsions minimize fine droplet formation and reduce particle drift, but they also prevent the volatilization of the agrochemical, thus facilitating overall application efficiency in a single-step process.
Examples
[0050] The cellulose nanocrystal-based emulsions and processes for formulating the same are further illustrated by the following examples, which are provided for the purpose of demonstration rather than limitation.
Example 1: Synthesis and Characteristics of Cellulosic Nanomaterials Used
[0051] Sulfonated cellulose nanocrystals (CNCs) were prepared from microcrystalline cellulose using strong acid hydrolysis under conditions ranging between 50-64% (w/w) sulfuric acid, 45-60? C. and 30-60 min. Colloidal aqueous suspensions of ?2% (w/w) concentration were obtained. CNC particles had the following properties: length ranging between about 100 nm to about 200 nm; width ranging between about 10 nm and about 30 nm, with an aspect ratio ranging between about 5 and about 20; polydispersity index ranging between about 0.3 and about 0.5; and zeta-potential of at least about-30 mV. In another embodiment, CNCs can be substituted by nanofibrillated cellulose, i.e., cellulose nanofibers (CNFs), as well as other forms of surface functionalized CNCs and CNFs.
Example 2: Process of Mixing with all Components
[0052] The aqueous phase, containing 5 mM calcium chloride, consisted of CNCs diluted to three concentrations (0.25%, 0.5% and 1% w/w). Each CNC concentration was tested with three different concentrations of alginate (0.25%, 0.5% and 1% w/w). Sodium alginate was added to the CNC suspension and allowed to gradually dissolve in the aqueous phase. Once fully dissolved, oleic acid (as model oil) was added in a 90:10 (v/v) (water:oil) ratio, and the ratio could be tuned to 80:20 and 70:30.
Example 3: Process of Forming an Emulsion Using Ultrasonication
[0053] As shown on
[0054] The formation of emulsions was validated using visual observation of the mixture in glass vials and optical microscopy images on concave glass slides.
[0055] The formed emulsions were tested for different properties, including structural and shear flow behavior, as well as surface and chemical characteristics.
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[0060] It is to be understood that the terms including, comprising, consisting and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers.
[0061] If the specification or claims refer to an additional element, that does not preclude there being more than one of the additional element.
[0062] It is to be understood that where the claims or specification refer to a or an element, such reference is not to be construed that there is only one of that element.
[0063] It is to be understood that where the specification states that a component, feature, structure, or characteristic may, might, can or could be included, that particular component, feature, structure, or characteristic is not required to be included.
[0064] Where applicable, although state diagrams, flow diagrams or both may be used to describe embodiments, the invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described.
[0065] Systems and processes of the instant disclosure may be implemented by performing or completing manually, automatically, or a combination thereof, selected steps or tasks.
[0066] The term process may refer to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the art to which the invention belongs.
[0067] For purposes of the instant disclosure, the term at least followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, at least 1 means 1 or more than 1. The term at most followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, at most 4 means 4 or less than 4, and at most 40% means 40% or less than 40%. Terms of approximation (e.g., about, substantially, approximately, etc.) should be interpreted according to their ordinary and customary meanings as used in the associated art unless indicated otherwise. Absent a specific definition and absent ordinary and customary usage in the associated art, such terms should be interpreted to be ?10% of the base value.
[0068] When, in this document, a range is given as (a first number) to (a second number) or (a first number)?(a second number), this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 should be interpreted to mean a range whose lower limit is 25 and whose upper limit is 100. Additionally, it should be noted that where a range is given, every possible subrange or interval within that range is also specifically intended unless the context indicates to the contrary. For example, if the specification indicates a range of 25 to 100 such range is also intended to include subranges such as 26-100, 27-100, etc., 25-99, 25-98, etc., as well as any other possible combination of lower and upper values within the stated range, e.g., 33-47, 60-97, 41-45, 28-96, etc. Note that integer range values have been used in this paragraph for purposes of illustration only and decimal and fractional values (e.g., 46.7-91.3) should also be understood to be intended as possible subrange endpoints unless specifically excluded.
[0069] It should be noted that where reference is made herein to a process comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where context excludes that possibility), and the process can also include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all of the defined steps (except where context excludes that possibility).
[0070] Still further, additional aspects of the instant invention may be found in one or more appendices attached hereto and/or filed herewith, the disclosures of which are incorporated herein by reference as if fully set out at this point.
[0071] Thus, the invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While the inventive concept has been described and illustrated herein by reference to certain illustrative embodiments in relation to the drawings attached thereto, various changes and further modifications, apart from those shown or suggested herein, may be made therein by those of ordinary skill in the art, without departing from the spirit of the inventive concept the scope of which is to be determined by the following claims.