LIQUID EJECTION HEAD AND LIQUID EJECTION APPARATUS
20240308212 ยท 2024-09-19
Inventors
Cpc classification
International classification
Abstract
Provided is a liquid ejection head and a liquid ejection apparatus capable of efficiently ejecting a liquid having a viscosity of 2.5 cp or above at high frequency. To this end, a relation L?H?0.4D is satisfied, where D is the thickness of an ejection port plate, H is the distance from an electrothermal conversion element to the outermost surface of the ejection port plate, and L is the height of an air bubble.
Claims
1. A liquid ejection head comprising: an ejection port that ejects a liquid; and a pressure chamber that communicates with the ejection port and is provided with a thermal energy generating element at a position facing the ejection port, the liquid ejection head being configured to eject the liquid in a volume of 4 [pl] or above from the ejection port by generating and contracting an air bubble by application of heat from the thermal energy generating element to the liquid having a viscosity of 2.5 [cp] or above in the pressure chamber, wherein in a direction in which the liquid is ejected from the ejection port, a relation L?H?0.4D is satisfied, where D is a distance from a first opening portion to a second opening portion of a member forming the ejection port, the first opening portion opening toward the pressure chamber and the second opening portion being at a side where the liquid is ejected, H is a distance from the position where the thermal energy generating element is disposed to the second opening portion, and L is a distance from the thermal energy generating element to an air-liquid interface of the air bubble at a time when the air bubble is at a maximum volume in a liquid ejection process.
2. The liquid ejection head according to claim 1, wherein H<40 [?m].
3. The liquid ejection head according to claim 1, wherein a diameter of the second opening portion is equal to or below a diameter of the first opening portion.
4. The liquid ejection head according to claim 1, further comprising: a common liquid chamber capable of supplying the liquid commonly to a plurality of the pressure chambers; and a plurality of liquid flow channels connecting the respective plurality of pressure chambers to the common liquid chamber, wherein the liquid flow channels are 10 [?m] or above in length.
5. The liquid ejection head according to claim 1, wherein a plurality of sets of the ejection port, the pressure chamber, and the thermal energy generating element are provided at a predetermined interval, forming a line.
6. The liquid ejection head according to claim 1, wherein the ejection port is non-circular in shape.
7. A liquid ejection head comprising: an ejection port that ejects a liquid; and a pressure chamber that communicates with the ejection port and is provided with a thermal energy generating element at a position facing the ejection port, the liquid ejection head being configured to eject the liquid in a volume of 4 [pl] or above from the ejection port by generating and contracting an air bubble by application of heat from the thermal energy generating element to the liquid having a viscosity of 2.5 [cp] or above in the pressure chamber, wherein in a direction in which the liquid is ejected from the ejection port, relations H<40 [?m], D?5 [?m], and H?D??0.22H+24.7 [?m] are satisfied, where D is a distance from a first opening portion to a second opening portion of a member forming the ejection port, the first opening portion opening toward the pressure chamber and the second opening portion being at a side where the liquid is ejected, and H is a distance from the position where the thermal energy generating element is disposed to the second opening portion.
8. A liquid ejection apparatus to which a liquid ejection head is attachable, the liquid ejection head including an ejection port that eject a liquid and a pressure chamber that communicates with the ejection port and is provided with a thermal energy generating element at a position facing the ejection port, the liquid ejection head being configured to eject the liquid in a volume of 4 [pl] or above from the ejection port by generating and contracting an air bubble by application of heat from the thermal energy generating element to the liquid having a viscosity of 2.5 [cp] or above in the pressure chamber, wherein in a direction in which the liquid is ejected from the ejection port, a relation L?H?0.4D is satisfied, where D is a distance from a first opening portion to a second opening portion of a member forming the ejection port, the first opening portion opening toward the pressure chamber and the second opening portion being at a side where the liquid is ejected, H is a distance from the position where the thermal energy generating element is disposed to the second opening portion, and L is a distance from the thermal energy generating element to an air-liquid interface of the air bubble at a time when the air bubble is at a maximum volume in a liquid ejection process.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF THE EMBODIMENTS
First Embodiment
[0023]
[0024]
[0025] The ejection ports 2 are provided in correspondence to the respective electrothermal conversion elements 1. By the linear arrangement of the electrothermal conversion elements 1 on the printing element board 11, the ejection ports 2 can be arranged at equal distances from the liquid supply port 3, which helps prevent the ejection operation from varying over the entire liquid ejection head. Also, it is desirable that the diameter of the ejection port 2 at its ejection port surface side is the same as or smaller than that at the pressure chamber 5 side (equal to or smaller than that at the pressure chamber 5 side). Reversing this relation may inhibit efficient transmission of energy generated by the electrothermal conversion element 1 to the liquid in the ejection port.
[0026]
[0027]
[0028] The liquid ejection head 15 of the present embodiment employs a bubble jet method, which does not cause an air bubble in the liquid ejection head to communicate with the atmosphere during a liquid ejection process. In the bubble jet method, unlike in the bubble-through method, an air bubble produced for ejection contracts and bursts inside the liquid chamber. Then, because the liquid exists between the outside air and the bubble in this bubble bursting stage, the negative pressure produced by the bursting of the bubble makes it easy for the liquid in the flow channel to be pulled into the pressure chamber. As a result, compared to the bubble-through method which performs liquid refilling mainly by utilizing capillary force, the time it takes for the refill can be shortened, and the driving frequency can be increased as a result.
[0029] As an example, the liquid ejection head 15 of the present embodiment is driven at the maximum ejection frequency of 24 [KHz] with an ejection volume of 5 pl. Note that for liquid ejection heads with small ejection volumes such as 1 [pl] to 3 [pl], the time it takes for the refill is short accordingly; therefore, the difficulty for achieving the high frequency of 24 [KHz] as the maximum driving frequency is low.
[0030]
[0031] Part (i) of
[0032] After that, as shown in part (iv) of
[0033] As described earlier, in a liquid ejection head using the bubble jet method, there is a long distance between the electrothermal conversion element 1 and the outermost surface of the ejection port to prevent an air bubble from communicating with the atmosphere in the ejection process. However, the long distance from the electrothermal conversion element to the outermost surface of the ejection port results in a large component of resistance to the flow of liquid along that distance. Thus, especially in a case of ejecting a liquid with high viscosity, it is difficult to give energy large enough to eject a liquid droplet.
[0034]
[0035] As described earlier, the ejection unit of prior art employing the bubble jet method has a structure such that there is a long distance between the electrothermal conversion element 1 and the outermost surface of the ejection port so as to have enough distance between the interface of the air bubble and the surface of the ejection port in the direction toward the ejection port at the time when the air bubble has reached the maximum volume. However, with the structure of prior art, it is difficult to eject a liquid with high viscosity for the reason described above.
[0036] Thus, the inventor of the present invention studied how to have enough distance between the interface of the air bubble and the surface of the ejection port at the time when the air bubble reaches its maximum volume by other than increasing the distance H. Then, the inventor of the present invention found that it is effective if the height of the interface of the air bubble in the direction toward the ejection port at the time when the air bubble is at its maximum volume is lower than the height thereof in prior art. Even with a short distance H from the electrothermal conversion element 1 to the surface of the ejection port, this method makes speedy refilling possible by utilizing bubble bursting while preventing the air bubble 12 from communicating with the atmosphere and therefore enables improvement in the ejection efficiency.
[0037] As a result of conducting studies earnestly, the inventor of the present invention found that in order to achieve such an ejection operation, increasing the volume of the pressure chamber 5, which is a region in which an air bubble grows and contracts, particularly in the ejection port direction (the height direction) is effective in reducing the maximum height of the air bubble. In other words, the volume of the entire pressure chamber 5 is increased in the ejection port direction to increase the proportion of the growth of the air bubble in the pressure chamber 5 in the air bubble growth stage, thereby making it less likely for the air bubble 12 to enter the ejection port. However, with the increase of the volume of the pressure chamber 5, the distance H from the electrothermal conversion element 1 to the surface of the ejection port is shortened. This shortens the distance D (the thickness of the ejection port plate 8), which makes it possible to reduce the component of resistance to the flow of liquid directed toward the ejection port. As a result, communication between the air bubble and the atmosphere can be avoided even though the distance H from the electrothermal conversion element 1 to the surface of the ejection port is short. As a result, resistance to the flow in the ejection port direction can be reduced to improve the ejection efficiency while maintaining the liquid refilling speed achieved by the bubble jet method.
[0038] In a comparison between part (i) of
[0039] After that, part (iv) of
[0040] In part (v) of
[0041] In either case of
[0042] As thus described, shortening the distance H from the electrothermal conversion element 1 to the surface of the ejection port reduces the resistance to the flow in the ejection port direction, and meanwhile, increasing the height of the pressure chamber 5 reduces the height L of the air bubble generated. This enables improved ejection efficiency and faster refilling at the same time.
[0043]
[0044] According to
[0045] The minimally required refilling speed of 35 [KHz] to achieve the ejection at 24 [KHz] is obtained in a case where the distance H is 32 [?m] and the height of the pressure chamber 5 is 17.3 [?m]. Further, in a case where the distance H exceeds 40 [?m], the liquid droplet speed falls below 10 [m/s], and the minimally required liquid droplet speed for a liquid droplet to land at a predetermined position on a printing medium is not reached.
[0046] The inventor of the present invention took note of the value of a formula (H?MD?L) using a coefficient M as the relation between the distance H from the electrothermal conversion element 1 to the outermost surface of the ejection port plate 8, the distance D between the pressure-chamber-side opening and the outermost-surface-side opening of the ejection port plate 8, and the maximum height L of the air bubble. Then, the inventor of the present invention studied the value of the coefficient M with which the most favorable ejection is obtainable and as a result, reached the conclusion that M=0.4 is optimal. For example, in a case where the value of M described above is M=0.3 and L?H?0.3D, there is a region where the refilling speed of 35 [kHz] required for the driving at 24 [KHz] is not reached. Also, in a case where the value of M is M=0.5 and L?H?0.5D, a region where the driving at 24 [KHz] is possible as the structure of the ejection unit is excluded.
[0047] Thus, the inventor of the present invention found that, in order to achieve the refilling speed of 35 [KHz] and the liquid droplet speed of 10 [m/s] required for ejection at the frequency of 24 [KHz], it is favorable that the following be satisfied:
[0048]
[0049] Note that in the present invention, the viscosity of the liquid is 2.5 [cp] or above. The following is the reason for this. In a case where the present invention is applied to a liquid with low viscosity, filling speed becomes excessively fast, and as a result, the oscillation of the liquid surface due to overshoot during the liquid filling becomes large. As a result of this, the liquid may overflow onto the surface of the ejection port plate to disturb the trajectory of a liquid droplet ejected or make the ejection operation unstable during high-speed printing. Note that in the present invention, as the viscosity of the liquid, numerical values obtained by measurement under the environment of 25 [? C.] using an E-type viscometer (RE-85L manufactured by TOKISANGYO) were used.
[0050]
[0051] The line (A) in
[0052] The hatched area in the graph of
H<40[?m], (II)
D?5[?m], and (III)
H?D??0.22H+24.7[?m](IV)
[0053] For example, the structure of the ejection unit of prior art shown in
[0054] In this way, the relation of L?H?0.4D is satisfied where D is the thickness of the ejection port plate 8, the distance H is the distance from the electrothermal conversion element 1 to the outermost surface of the ejection port plate 8, and the height L is the height of an air bubble. This makes it possible to provide a liquid ejection head and a liquid ejection apparatus that can efficiently eject a liquid with a viscosity of 2.5 cp or above at high frequency.
Second Embodiment
[0055] A second embodiment of the present invention is described below with reference to a drawing. Note that the present embodiment has the same basic configuration as the first embodiment, and the following therefore describes only characteristic configurations.
[0056]
[0057] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0058] This application claims the benefit of Japanese Patent Application No. 2023-039569 filed Mar. 14, 2023, which is hereby incorporated by reference wherein in its entirety.