LINER EQUIPMENT
20240307889 ยท 2024-09-19
Assignee
Inventors
Cpc classification
B25J9/1684
PERFORMING OPERATIONS; TRANSPORTING
B02C2210/02
PERFORMING OPERATIONS; TRANSPORTING
B02C23/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C23/00
PERFORMING OPERATIONS; TRANSPORTING
B25J9/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure relates to a method for positioning a wear element relative to a supporting structure using a multi axis wear element positioning equipment having a wear element positioning unit. The method includes the steps of arranging a wear element positioning equipment in a replacement position relative to the supporting structure. The coordinates of an intersection point are defined where the virtual line intersects a surface of the supporting structure. The wear element positioning unit is aligned with the surface of the supporting structure at the intersection point such that a connecting surface of the wear element carried by the wear element positioning unit matches with a corresponding connecting surface of the supporting structure at the intersection point. The disclosure further relates to a system for positioning a wear element relative to a supporting structure.
Claims
1. A method for positioning a wear element relative to a supporting structure using a multi axis wear element positioning equipment having a wear element positioning unit, the method comprising the steps of: arranging a wear element positioning equipment in a replacement position relative to the supporting structure; defining coordinates of an intersection point where a virtual line intersects a surface of the supporting structure; align the wear element positioning unit with the surface of the supporting structure at the intersection point such that a connecting surface of the wear element carried by the wear element positioning unit matches with a corresponding connecting surface of the supporting structure at the intersection point; and wherein processing means are applied to define a common coordinate system for the multi axis wear element positioning equipment and the supporting structure and define in said common coordinate system the intersection point where the virtual line intersects a surface of the supporting structure and wherein the processing means is further applied to determine an alignment in which the wear element positioning unit is aligned with the surface of the supporting structure at the intersection point such that the connecting surface of the wear element carried by the wear element positioning unit matches with the corresponding connecting surface of the supporting structure at the intersection point, the processing means being configured to control an aligning means to orient the wear element positioning unit accordingly.
2. (canceled)
3. The method in accordance with claim 2, wherein if the processing means determines that the virtual line is directed towards a liner pick-up position, the wear element positioning equipment is instead automatically positioned into a liner pickup configuration.
4. The method in accordance with claim 3, wherein the liner pick-up position comprises a liner cart carrying replacement liner elements.
5. The method in accordance with claim 1, wherein an operator manually directs the wear element positioning unit along the virtual line towards a surface of the supporting structure and wherein the aligning means continuously adapts the orientation of the wear element positioning unit.
6. The method in accordance with claim 1, wherein an operator manually directs the wear element positioning unit along a virtual line towards a surface of the supporting structure and wherein the aligning means adapts the position of the wear element positioning unit in response to an operation of an alignment actuator.
7. The method in accordance with claim 1, wherein the virtual line originates from the multi axis wear element positioning equipment.
8. The method in accordance with claim 1, wherein the virtual line is defined by directing the wear element positioning unit towards the surface of the supporting structure.
9. The method in accordance with claim 1, wherein the virtual line originates from an attachment point of the wear element positioning unit to the multi axis wear element positioning equipment.
10. The method in accordance with claim 1, wherein one or more of a yaw angle; roll angle of the wear element positioning unit; and pitch angle of the wear element positioning unit can be adjusted by the aligning means.
11. The method in accordance with claim 1, wherein the wear element positioning unit is arranged on a telescopically extendable crane.
12. The method in accordance with claim 1, wherein a yaw angle of the wear element positioning unit can be adjusted by an operator.
13. The method in accordance with claim 11, wherein a slew angle of the telescopically extendable crane can be adjusted by an operator.
14. The method in accordance with claim 11, wherein a luff angle of the telescopically extendable crane can be adjusted by an operator.
15. The method in accordance with claim 11, wherein a telescopic extension of the telescopically extendable crane can be adjusted by an operator.
16. The method in accordance with claim 11, wherein the common coordinate system emanates in the origin of the telescopically extendable crane.
17. The method in accordance with claim 11, comprising adjustment of the position of the intersection point by adjusting one or more of the following: a yaw angle of the wear element positioning unit; a slew angle of the telescopically extendable crane; a luff angle of the telescopically extendable crane; the telescopic extension of the crane; and a telescopic extension of a beam.
18. The method in accordance with claim 1, wherein the supporting structure comprises a grinding mill.
19. The method in accordance with claim 18, wherein the grinding mill can be divided into distinct sections.
20. The method in accordance with claim 19, wherein the distinct sections comprise a feed head; a shell; and a discharge head.
21. The method in accordance with claim 19, wherein separate common coordinate systems are defined for each of the distinct sections and the wear element positioning equipment.
22. The method in accordance with claim 21, wherein the position of the intersection point determines which common coordinate system that shall apply.
23. A system for positioning a wear element relative to a supporting structure, the system comprising a multi axis wear element positioning equipment having a wear element positioning unit, wherein the wear element positioning equipment can be arranged in a replacement position relative to the supporting structure; processing means arranged to determine coordinates of an intersection point where a virtual line intersects a surface of the supporting structure; wherein the processing means is further arranged to automatically determine an orientation of the wear element positioning unit in which a wear element carried by the wear element positioning unit is aligned with the surface of the supporting structure at the intersection point such that a connecting surface of the wear element matches with a corresponding connecting surface of the supporting structure at the intersection point, the processing means being configured to control an aligning means to orient the wear element positioning unit accordingly; and wherein the processing means are applied to define a common coordinate system for the multi axis wear element positioning equipment and the supporting structure and define in said common coordinate system the intersection point where the virtual line intersects a surface of the supporting structure.
24. The system in accordance with claim 23, wherein the virtual line originates from the multi axis wear element positioning equipment.
25. The system in accordance with claim 24, wherein the virtual line is defined in that the wear element positioning unit is arranged to be directed towards the surface of the supporting structure.
26. The system in accordance with claim 23, wherein the virtual line originates from an attachment point of the wear element positioning unit to the multi axis wear element positioning equipment.
27. The system in accordance with claim 23, wherein one or more of yaw angle of the wear element positioning unit; a roll angle of the wear element positioning unit; and a pitch angle of the wear element positioning unit can be adjusted by the aligning means.
28. The system in accordance with claim 23, wherein the wear element positioning unit is arranged on a telescopically extendable crane.
29. The system in accordance with claim 23, wherein a yaw angle of the wear element positioning unit can be adjusted by an operator.
30. The system in accordance with claim 28, wherein a slew angle of the telescopically extendable crane can be adjusted by an operator.
31. The system in accordance with claim 28, wherein a luff angle telescopically extendable crane can be adjusted by an operator.
32. The system in accordance with claim 28, wherein a telescopic extension of the telescopically extendable crane can be adjusted by an operator.
33. The system in accordance with claim 28, wherein a common coordinate system for the multi axis wear element positioning equipment and the supporting structure emanates in the origin of the telescopically extendable crane.
34. The system in accordance with claim 28, wherein the position of the intersection point can be adjusted by adjusting one or more of the following: the yaw of the wear element positioning unit; the slew angle of the telescopically extendable crane; the luff angle of the telescopically extendable crane; the telescopic extension of the crane; and the telescopic extension of the beam.
35. The system in accordance with claim 23, wherein the supporting structure comprises a grinding mill.
36. The system in accordance with claim 35, wherein the grinding mill can be divided into distinct sections.
37. The system in accordance with claim 36, wherein the distinct sections comprise a feed head; a shell; and a discharge head.
38. The system in accordance with claim 36, wherein separate common coordinate systems are defined for each of the distinct sections and the wear element positioning equipment.
39. The system in accordance with claim 38, wherein the position of the intersection point determines which common coordinate system that shall apply.
40. The system in accordance with claim 23, wherein an operator manually directs the wear element positioning unit along a virtual line towards a surface of the supporting structure and wherein the aligning means is configured to continuously adapt the position of the wear element positioning unit.
41. The system in accordance with claim 23, wherein an operator manually directs the wear element positioning unit along a virtual line towards a surface of the supporting structure and wherein the aligning means is configured to adapt the position of the wear element positioning unit in response to an operation of an alignment actuator.
42. The system in accordance with claim 23, wherein the processing means is arranged to determine if the virtual line is directed towards a liner pick-up position.
43. The system in accordance with claim 42, wherein if the virtual line is directed towards the liner pick-up position, the wear element positioning equipment is instead automatically positioned into a liner pickup configuration.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
[0051] The disclosure will by way of example be described in more detail with reference to the appended [schematic] drawings, which show presently preferred embodiments of the disclosure.
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
DETAILED DESCRIPTION
[0059] The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the disclosure are shown. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and to fully convey the scope of the disclosure to the skilled person. It should be noted that all embodiments herein show and describe grinding mills with replaceable wear lining elements. It is however obvious to the skilled person that other applications are equally suitable for the present invention. For example in other types of comminution equipment using replaceable wear elements, in particular equipment where such wear elements are to be attached to non-planar surfaces or planar surfaces arranged in varied directions.
[0060]
[0061]
[0062] The grapple 106 is arranged to carry the wear element 150 and is moveable in 3 degrees of freedom; yaw ?, roll R and pitch P. As will be discussed in more detail later on, the yaw ?, roll R and pitch P angles can be calculated to orientate the wear element ready for placement at the placement point on the support structure, e.g. the intended placement point on the inner surface of the mill shell.
[0063] Although not shown in the figures, sensors may be configured to determine the actual value of each of the degrees of freedom. These may for example comprise linear displacement sensors to determine axial position of e.g. telescopic beam 102 and crane 105. Further, angle sensors can be applied to determine rotational position of different parts of the MRM.
[0064] The MRM further comprises a processing means 300. The processing means is configured to receive information from the different sensors which allows the processing means to determine the position and orientation of the different parts of the MRM 100 and a wear element 150 carried by the MRM by grapple 106. As the MRM is locked into a fixed and known position relative to the mill 200, the processing means can also determine the positions and orientation of the parts of the MRM relative to the mill 200. In particular, and as will be discussed in detail below, the processing means is configured to determine an orientation of the wear element positioning unit 106 relative such that a wear element 150 carried by the wear element positioning unit 106 is ready to be fitted to the inner surface of the mill 200.
[0065] From the position shown in
[0066] Referring now to
[0067]
[0068] The vector t can be expressed in terms of the crane slew and luff angles as
t=[A.sub.x,B.sub.y,C.sub.z] [0069] where [0070] A=t cos ? cos ? [0071] B=t cos ? sin ? [0072] C=t sin ? [0073] and
is the distance between the crane origin O and the yaw actuator axis of the MRM crane head 109. The pointing direction of the crane boom g can thus be expressed as
[0074] The yaw axis u can be expressed as
u=[E.sub.x,F.sub.y,G.sub.z]
where
[0075] By operating the crane 105, the MRM crane head 109 can be positioned such that it points towards a desired liner placement point on the inner surface of the mill. Once the crane head 109 has been positioned accordingly, the slew ?, the luff ?, and the yaw ? can be determined using e.g. sensors such as angle sensors, also known as angle encoders. The unit vector g in the direction towards this desired liner placement point can then be expressed as
where R.sub.? is a rotation matrix defined as
[0076] The point at which the vector w terminates on the inner surface of the mill, i.e. the intersection point between a virtual line from the crane head 109 to the inner surface of the mill in the pointing direction of the crane head 109, can be determined from
and solving for Q:
[0077] With reference to
[0078] Once the intended liner placement point on the inner surface of the mill (i.e. the intersection point between a virtual line from the crane head 109 to the inner surface of the mill) has been determined according to the above, the correct yaw ?, roll R and pitch P angles of the wear element positioning unit, sometimes called liner positioning unit (LPU), for proper placement of the liner at the intended point can be determined as follows.
[0079] First, calculate the angle of the inner surface of the mill shell intersection point (always the shell intersection, even when facing the mill heads):
[0080] Then define the Euler angles [0081] For the shell: ?=[?, 90, 0] [0082] For the heads: ?=[? sin ?, ? cos ?, ?]
[0083] The yaw ?, roll R and pitch P angles of the LPU are then calculated as follows. With reference to
[0090] The LPU angles can then be determined as:
For mill shell:
For mill heads:
[0091] Hence, with reference again to
[0092] The roll R angle is the z-axis rotation of the wear element placement point coordinate system minus the projected rotation of the crane luff angle.
[0093] The pitch angle is the x-axis rotation of the wear element placement point coordinate system minus the projected rotation of the crane luff angle.
[0094] As described herein, the yaw angle ? is adjustable both manually and by means of the automated alignment. Since the intersection point of the virtual line Qg in some embodiments is depending on yaw angle ?, which is also one of the parameters that the alignment means adjusts, the system will work in a closed loop manner, i.e. the intersection point will be re-calculated after each incremental adjustment by the alignment means.
[0095] It is clear that the invention as disclosed herein provides substantial advantages over prior art solutions. The task of the operator is simplified in that fine alignment of the wear element to achieve matching surfaces of the wear element and the inner surface of the mill in now done in a semi- or fully automated manner which reduces downtime of the mill. The operator only needs to move the grapple towards the intended placement point and the equipment adapts the orientation of the grapple and thus the wear element in response to the movement.
[0096] The person skilled in the art realizes that the present disclosure by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims.
[0097] For example, even though embodiments are shown relating to grinding mills, the disclosure is by no means limited to such equipment only. The skilled person realizes that the invention as defined herein can be applied to other equipment as well where wear elements such as liners need to be handled by machines similar to the MRM described here having a plurality of degrees of freedom. For example, in other types of crushing equipment. Furthermore, even though it has been described that the virtual line originates in the crane head and that the operator directs the crane towards an intended placement point of the supporting structure, other variants are conceivable within the scope of this disclosure. For example, a virtual line can originate from just any point as long as it possible to determine the orientation thereof relative to the MRM and the supporting structure. For example, the virtual line could be defined by a laser pointer mounted to any part of the MRM or mill, such as a position where the operator is located. The laser pointer could be provided by angle encoders and thereby make it possible to determine the intersection point of the laser with the inner surface of the mill. Furthermore, the order in which the different degrees of freedom are adjusted can differ. For example, in the figures the pitch is indicated as being downstream of the roll. It is of course possible within the scope of the invention to arrange the pitch upstream of the roll instead.
[0098] Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed disclosure, from a study of the drawings, the disclosure, and the appended claims.