DRIVE ASSEMBLY COMPRISING A DRIVE, A PUMP AND A CONTROL VALVE, AND SYSTEM COMPRISING SUCH A DRIVE ASSEMBLY
20240309865 ยท 2024-09-19
Inventors
- Marcus Petrus Augustinus SCHELLEKENS (RAAMSDONKSVEER, NL)
- Ren? Wilhelmus Johannes VAN EINDHOVEN (Raamsdonksveer, NL)
- Adrianus Cornelis Maria JACOBS (RAAMSDONKSVEER, NL)
- Titus Ludger VAN DEN BRINK (RAAMSDONKSVEER, NL)
Cpc classification
F04B49/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/0057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K2213/09
ELECTRICITY
H02K7/14
ELECTRICITY
F04B49/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A drive assembly and system include a drive, controllable to exhibit a selected one of a plurality of drive modes that include driving the drive in one of a first driving direction and a second driving direction, the second driving direction being directed opposite relative to the first driving direction, a pump that is drivable by the drive and configured to produce a hydraulic flow to flow in a flow direction independent of the first or second driving direction of the selected drive mode, and a control valve that is configured to be set in a valve position associated with the selected drive mode and configured to thereby direct the hydraulic flow produced by the pump depending on the selected drive mode of the drive along a selected one or more of a plurality of flow paths that are arranged downstream of the pump.
Claims
1. A drive assembly, comprising: a drive, controllable to exhibit a selected one of a plurality of drive modes that comprise driving said drive in one of a first driving direction and a second driving direction, the second driving direction being directed opposite relative to the first driving direction; a pump that is drivable by the drive and configured to produce a hydraulic flow, the pump being configured to produce the hydraulic flow to flow in a flow direction that is independent of the first driving direction or the second driving direction of the selected drive mode; and a control valve that is configured to be set in a valve position associated with the selected drive mode and configured to thereby direct the hydraulic flow produced by the pump depending on the selected drive mode of the drive along a selected one or more of a plurality of flow paths that are arranged downstream of the pump.
2. The drive assembly according to claim 1, wherein the drive comprises an electric motor that comprises: a rotor, and a stator that is configured to be set in one of a plurality of stator positions that are each associated with one of the plurality of drive modes.
3. The drive assembly according to claim 2, wherein said stator is, relative to a pump housing of said pump, rotatable over a limited angular range between a first stator position and a second stator position.
4. The drive assembly according to claim 3, wherein the first stator position is a first extreme position of the stator when the drive is driven in the first driving direction.
5. The drive assembly according to claim 3, wherein the second stator position is a second extreme position of the stator when the drive is driven in the second driving direction.
6. The drive assembly according to claim 2, wherein the stator is disposed on a carrier that is arranged concentric relative to a drive axis of the drive and rotatable over a predetermined angular range to allow the stator to be set in one of the plurality of stator positions.
7. The drive assembly according to claim 6, further comprising a mechanical link between the stator or the carrier and the control valve.
8. The drive assembly according to claim 6, wherein the carrier comprises a guide slot that is configured to guide the mechanical link when the carrier rotates relative to the pump housing and thereby adjust the valve position of the control valve.
9. The drive assembly according to claim 7, wherein the mechanical link is a lever arm that is pivotable around a pivot.
10. The drive assembly according to claim 2, wherein the plurality of drive modes comprises driving said drive at different driving speeds or different driving torques, the drive assembly further comprising a pretensioner that is configured to pretension the stator and thereby define a threshold force, said pretensioner being configured to: maintain the stator in the first stator position when the rotor rotates below a predetermined rotation speed or driving torque associated with the threshold force, and allow the stator to rotate to the second stator position when the rotor rotates above the predetermined rotation speed or driving torque associated with the threshold force.
11. The drive assembly according to claim 10, wherein the pretensioner is a spring.
12. The drive assembly according to claim 1, further comprising at least a first valve opening and a second valve opening, wherein the control valve is configured to exhibit: a first valve position wherein in which the hydraulic flow produced by the pump is configured to flow in a first flow direction, the first valve opening defining an outlet, and a second valve position in which the hydraulic flow produced by the pump is configured to flow in a second flow direction that is directed opposite the first flow direction, the second valve opening defining the outlet.
13. The drive assembly according to claim 12, wherein at least one of: the second valve opening defines an inlet in the first valve position, and the first valve opening defines the inlet in the second valve position.
14. The drive assembly according to claim 12, further comprising: a first connector that is in fluid connection with the first valve opening, and a second connector that is in fluid connection with the second valve opening, wherein the first connector and the second connector are each connected or connectable to a hydraulic circuit.
15. The drive assembly according to claim 1, wherein: said pump comprises a plurality of pistons that each produce hydraulic flow, and the control valve is configured to exhibit a plurality of valve positions configured to selectively control the hydraulic flow.
16. The drive assembly according to claim 15, wherein selective control of the hydraulic flow comprises blocking an inlet of one or more of the plurality of pistons.
17. The drive assembly according to claim 15, wherein selective control of the hydraulic flow comprises diverting the hydraulic flow produced by one or more of the plurality of pistons back to a reservoir and thereby adjusting the flow rate of the hydraulic flow output by the drive assembly.
18. The drive assembly according to claim 1, further comprising one or more additional control valves configured to be set in a valve position associated with the selected drive mode and configured to thereby direct the hydraulic flow along a selected one of a plurality of flow paths depending on the selected drive mode of the drive.
19. A system, comprising: the drive assembly according to claim 1; and a hydraulic tool comprising the hydraulic circuit, said hydraulic tool being one of a hydraulic strut, a skidding tool, a cutter, a spreader, a hydraulic door opener, a ram, and a lifting equipment.
Description
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[0040]
[0041] The drive assembly 1 comprises a drive 2 that is controllable to exhibit a selected one of a plurality of drive modes. These drive modes may comprise driving said drive 2 in one of a first driving direction (shown in
[0042] In addition to the above mentioned drive 2, the drive assembly 1 further comprises a pump 3 that is drivable by the drive 2 and configured to produce an hydraulic flow F independent of a driving direction of the selected drive mode, and a control valve 4 that is configured to be set in a valve position associated with the selected drive mode and configured to thereby direct the hydraulic flow F along a selected one or more of a plurality of flow paths in dependence of the selected drive mode of the drive 2. The state shown in
[0043] The drive 2 comprises an electric motor 5 that comprises a rotor 6 and a stator 7 that is configured to be set in one of a plurality of stator positions N, S.sub.1A, S.sub.1B, S.sub.2A and S.sub.2B that are each associated with one of the plurality of drive modes. As shown in
[0044] Stator 7 is, relative to a pump housing 8 of said pump 3, rotatable over a limited angular range between a first stator position S.sub.1A, S.sub.1B and a second stator position S.sub.2A, S.sub.2B. If the drive 2 drives the rotor 6 in the first direction R-1 for driving the rotor 6 (shown in
[0045] Preferably, the first stator position is a first extreme position S.sub.1B of the stator 7 when the drive 2 is driven in the first driving direction. For example, a first abutment 21 may restrict the maximum angular displacement or the stator 7 and thereby define the first extreme position S.sub.1B of the stator 7. Likewise, the second stator position may be a second extreme position S.sub.2B of the stator 7 when the drive 2 is driven in the second driving direction. Again, a second abutment 22 may restrict the maximum angular displacement or the stator 7 and thereby define the second extreme position S.sub.2B of the stator 7.
[0046] In the shown embodiment, stator 7 is arranged on a carrier 9 that is arranged concentric relative to a drive axis 10 of the drive 2 and that is arranged rotatable over a predetermined angular range to allow the stator 7 to be set in one of the plurality of stator positions N, S.sub.1A, S.sub.1B, S.sub.2A and S.sub.2B.
[0047] As can be best seen in the cross-sectional views of
[0048] Drive assembly 1 may comprise at least a first valve opening 12 and a second valve opening 13, and wherein the control valve 4 is configured to exhibit: [0049] a first valve position (
[0051] Preferably, at least one of the second valve opening 13 defines an inlet in the first valve position (
[0052] The drive assembly 1 and the hydraulic circuit may be integrated, i.e. the first and second valve openings 12, 13 may be in fluid connection with the hydraulic circuit 16 that may comprise conduits arranged inside a housing of the drive assembly 1. However, in order to increase the versatility of the drive assembly 1, which is in particular desired for portable tools, the drive assembly 1 may comprise a first connector 14 that is in fluid connection with the first valve opening 12, and a second connector 15 that is in fluid connection with the second valve opening 13. The first connector 14 and the second connector 15 may each be connected or connectable to the hydraulic circuit 16, for example of hydraulic tool 20.
[0053] In a preferred embodiment, said pump 3 comprises a plurality of pistons 17 that each produce hydraulic flow F, and the control valve 4 is configured to exhibit a plurality of valve positions configured to selectively control said hydraulic flow 4. For example, the selective control of the hydraulic flow F may comprise blocking an inlet of one or more of the plurality of pistons 17. Alternatively, the selective control of the hydraulic flow F may comprise diverting the hydraulic flow F produced by one or more of the plurality of pistons 17 back to a reservoir and thereby adjust the flow rate of the hydraulic flow f outputted by the drive assembly 1. In this way, additional pistons 17 may be activated if a higher flow rate (and lower pressure) are desired. Vice versa, the number of active pistons 17 may be reduced if a lower the flow rate and increased pressure is desired.
[0054] Based on
[0055] As mentioned above, the plurality of drive modes may also comprise driving said drive 2 at different driving speeds or different driving torques. In this case, the drive assembly 1 may comprise a pretensioner 26 that is configured to pretension the stator 7 and thereby define a threshold force, wherein said pretensioner 26 is configured to: [0056] maintain the stator 7 in the first stator position S.sub.1A, S.sub.2A when the rotor 6 rotates below a predetermined rotation speed or driving torque associated with the threshold force; and [0057] allow the stator 7 to rotate to the second stator position S.sub.1B, S.sub.2B when the rotor 6 rotates above the predetermined rotation speed or driving torque associated with the threshold force. The pretensioner 26 may be a spring.
[0058] The driving torque causes a reaction torque between the stator 7 and, via the rotor 6, the pump housing 8 of the pump 3. If this torque increases, for example as a result of an increased rotation speed, above a pre-determined threshold force of a spring 26, this spring 26 may be compressed, thereby allowing the stator 7 to rotate to an associated stator position S.sub.1A, S.sub.1B, S.sub.2A and S.sub.2B. In this way, the stator 7 may set control valve 4 in a valve position associated with the selected drive mode, i.e. the specific rotation speed/driving torque, and thereby direct the hydraulic flow F along a selected one or more of a plurality of flow paths in dependence of the rotation speed/driving torque of the drive 2.
[0059] Alternative embodiments may be configured to set the valve position in dependence of different thresholds for the rotation speed, or in dependence of a combination of the rotation direction and the rotation speed.
[0060] For specific embodiments, the drive assembly 1 may comprise one or more than one further control valve, configured to be set in a valve position associated with the selected drive mode and configured to thereby direct the hydraulic flow along a selected one or more of a plurality of flow paths in dependence of the selected drive mode of the drive.
[0061] Systems comprising a drive assembly 1 according to the invention may comprise an hydraulic tool 20 comprising the hydraulic circuit 16, wherein said hydraulic tool 20 is one of an hydraulic strut, a skidding tool, a cutter, a spreader, an hydraulic door opener (
[0062] In the description below, a variety of such practical uses of the drive assembly are explained using different embodiments. In order to prevent unnecessary repetition, the first embodiment is described in great detail, whereas the description of the further embodiments mainly discusses how the specific embodiment differs from the previously discussed embodiment(s). Similar reference numbers apply to the similar features.
[0063] The first embodiment, that is shown in
[0064] To enable remotely controlled lifting and lowering of the heavy object, the lifting cylinder 20, 27 may be a double acting type of cylinder and the drive assembly 1 may be configured to drive the lifting cylinder 20, 27 to extend when the drive 2 is driven in the first driving direction; and to drive the lifting cylinder 20, 27 to retract when the drive 2 is driven in the second driving direction. The hydraulic circuit 16 may comprise a load holding valve 28 that is configured to hold the load if the drive assembly 1 is not driven or in the event of a sudden loss of pressure, e.g. due to an unexpected hose rupture. The hydraulic circuit 16 may further comprise a (not shown) pressure compensated flow control valve to enable smooth lowering of the heavy load.
[0065] The second embodiment, that is shown in
[0066]
[0067]
[0068] Traverse cylinder 20, 30 of the rerailing system 29 may further comprise a ring shaped element 39 and a motor 40, which are both described in the international patent application WO 2020 043843 A1 of Applicant, which is herein incorporated by reference, and an electronic controller 41. The ring shaped element 39 comprises a plurality of lips configured to block or open one or more of the suction ports of the plurality of pistons 17. The motor 40 is configured to rotate the ring shaped element 39 around pump 3, thereby selectively blocking or opening certain ones of the plurality of pistons 17. The electronic controller 41 may be configured to set a selected one of the plurality of drive modes of drive 2, to drive the motor 40, and to receive a (wireless) signal from a remote controller unit.
[0069] Selective blocking of the suction ports of the pistons 17 that are in correspondence with the second pressure channel 19B eliminates the hydraulic flow F in the second pressure channel 19B, thereby eliminating any movement of the first cylinder 36 regardless of the position of the second control valve 4B. However, if simultaneously, the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A are opened, the second cylinder 37 will be driven by drive 2 in the direction associated with the selected drive mode.
[0070] On the contrary, blocking the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A eliminates the hydraulic flow F in the first pressure channel 19A, thereby eliminating any movement of second cylinder 37 regardless of the position of the first control valve 4A. However, if simultaneously, the suction ports of the pistons 17 that are in correspondence with the second pressure channel 19B are opened, the first cylinder 36 will be driven by the drive 2 in the direction associated with the selected drive mode. As both the drive modes of drive 2 and the drive mode of the motor 40 are set by the electronic controller 41, which is in turn controllable via a (wireless) connection by a remote control unit, it is now possible to remotely, individually control both the first cylinder 36 and the second cylinder 37 in an extending and retracting direction.
[0071] Since the first embodiment and the second embodiment can both be used in, for instance, rerailing applications, one remote control unit can control all drive assemblies 1 used in a combined application of the first and the second embodiment.
[0072] The third embodiment, that is shown in
[0073] Prior art forcible entry tools are often driven by an external pump that is carried as a back-pack or by a stand-alone pump which is fluidly connected by one or more hoses to the forcible entry tool. The back-pack pump and the stand-alone pump both significantly compromise the maneuverability of the operator due to their substantial size and weight. Maneuverability is even more compromised when heavy, large and complex solenoid valves are added to the pump for remote operation.
[0074] According to the invention, it is possible to provide a forcible entry tool 20, 42 that does not require an external pump, is capable of being remotely operable and that is still sufficiently lightweight and compact for the operator to maneuver in tight hallways, alleys and the like.
[0075]
[0076] The forcible entry tool 20, 42 may further comprise a ring shaped element 39 and a motor 40, which are both described in the international patent application WO 2020 043843 A1 of Applicant, which is herein incorporated by reference. The ring shaped element 39 may comprise a plurality of lips configured to block or open one or more of the suction ports of the plurality of pistons 17. The motor 40 is configured to rotate the ring shaped element 39 around pump 3, thereby selectively blocking or opening certain ones of the plurality of pistons 17. The electronic controller 41 is configured to set a selected one of the plurality of drive modes of the drive 2, to drive the motor 40, and to receive a (wireless) signal from a remote controller unit.
[0077] Blocking the suction ports of the pistons 17 that are in correspondence with the second pressure channel 19B eliminates the hydraulic flow F in the second pressure channel 19B, thereby eliminating activation or deactivation of the pilot valve 48 regardless of the position of them second control valve 4B. However, if simultaneously, the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A are opened, the first cylinder 36 or the second cylinder 37 will be driven by the drive 2 depending on the position of the first control valve 4A that is associated with the selected drive mode.
[0078] On the contrary, blocking the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A eliminates the hydraulic flow F in the first pressure channel 19A, thereby eliminating any extending movement of the first cylinder 36 or of the second cylinder 37 regardless of the position of the first control valve 4A. However, if simultaneously, the suction ports of the pistons 17 that are in correspondence with the second pressure channel 19B are opened, the pilot valve 48 will be activated or deactivated by the drive 2 depending on the position of the second control valve 4B that is associated with the selected drive mode.
[0079] As both the drive modes of the drive 2 and the drive mode of the motor 40 are set by the electronic controller 41, which is in turn controllable via (wireless) connection by a remote control unit, it is now possible to remotely, individually control both the first cylinder 36 and the second cylinder 37 in an extending direction and remotely release the pressure of both the first cylinder 36 and the second cylinder 37.
[0080] The fourth embodiment, shown in a schematic overview in
[0081] Prior art emergency lift systems often comprise multiple hand operated pumps, typically one for each hydraulic strut. Consequently, these hand operated pumps do not allow the operator to move freely around the object to be temporarily lifted whilst simultaneously operating the emergency lift system. Furthermore, remotely controlled pumps in said prior art emergency lift system often comprise solenoid valves to selectively extend or retract either one, or both of the hydraulic struts. However, these solenoid valves may excessively increases the weight and size of these existing remotely controlled pumps which has a negative effect on the maneuverability of the rescue worker, and increasing the time of arrival on the rescue scene due to the negative effects of size and weight on the portability.
[0082] According to the invention, it is possible to provide an emergency lift system 20, 49 wherein the drive assembly 1 is remotely controlled and configured to selectively extend or retract either one, or both of the hydraulic struts 50A, 50B while still being sufficiently lightweight and compact so that it is mobile and easily transportable by the operator from the rescue vehicle to the object to be temporarily lifted.
[0083] The emergency lift system 20, 49 shown in
[0084] The emergency lift system 20, 49 further comprises a ring shaped element 39 and a motor 40, which are both described in the international patent application WO 2020 043843 A1 of Applicant, which is herein incorporated by reference. The ring shaped element 39 comprises a plurality of lips configured to block or open one or more than one of the suction ports of the plurality of pistons 17. The motor 40 is configured to rotate the ring shaped element 39 around pump 3, thereby selectively blocking or opening certain ones of the plurality of pistons 17. Furthermore, the emergency lift system 20, 49 may comprise an electronic controller 41, configured to set a selected one of the plurality of drive modes of the drive 2, to drive the motor 40, and to receive a (wireless) signal from a remote controller unit.
[0085] Blocking the suction ports of the pistons 17 that are in correspondence with the second pressure channel 19B eliminates the hydraulic flow F in said second pressure channel 19B, thereby eliminating extension or retraction of the second hydraulic strut 50B regardless of the position of the second control valve 4B. However, if the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A are simultaneously opened, the first hydraulic strut 50A will be extended or retracted by the drive 2 depending on the position of the control valve 4A that is associated with the selected drive mode. On the contrary; blocking the suction ports of the pistons 17 that are in correspondence with the first pressure channel 19A eliminates the hydraulic flow F in said first pressure channel 19A, thereby eliminating extension or retraction of the first hydraulic strut 50A regardless of the position of the first control valve 4A. However, if simultaneously, the suction ports of the pistons 17 that are in correspondence with pressure channel 19B are opened, second hydraulic strut 50B will be extended or retracted by drive 2 depending on the position of the control valve 4B that is associated with the selected drive mode.
[0086] If none of the suction ports of the pistons 17 that are in correspondence with pressure channel 19A or pressure channel 19B are blocked, both the first hydraulic strut 50A and the second hydraulic strut 50B are simultaneously extended or retracted by drive 2 depending on the position of the first control valve 4A and the second control valve 4B that are associated with the selected drive mode.
[0087] As both the drive modes of the drive 2 and of the drive of the motor 40 are set by electronic controller 41, which is in turn controllable via a (wireless) connection by a remote control unit, it is now possible to remotely, individually or simultaneously extend or retract the first hydraulic strut 50A and or the second hydraulic strut 50B.
[0088] Although they show preferred embodiments of the invention, the above described embodiments are intended only to illustrate the invention and not to limit in any way the scope of the invention. Moreover, the various aspects and features described and shown in the specification can be applied, individually, wherever possible. These individual aspects, and in particular the aspects and features described in the attached dependent claims and embodiments, may be an invention in its own right that is related to a different problem relative to the prior art, and may be made subject of a divisional patent application.
[0089] It should be understood that where features mentioned in the appended claims are followed by reference signs, such signs are included solely for the purpose of enhancing the intelligibility of the claims and are in no way limiting on the scope of the claims. Furthermore, it is particularly noted that the skilled person can combine technical measures of the different embodiments. The scope of protection is defined solely by the following claims.