Optical waveguide device, and optical modulation device and optical transmission device using same

Abstract

An optical waveguide device includes a substrate on which an optical waveguide is formed, and a reinforcing block disposed on the substrate, along an end surface of the substrate on which an input portion or an output portion of the optical waveguide is disposed, in which an optical component that is joined to both the end surface of the substrate and an end surface of the reinforcing block is provided, a material used for a joining surface of the optical component and a material used for the substrate or the reinforcing block have at least different linear expansion coefficients of a direction parallel to the joining surface, and an area of the joining surface is set to be smaller than a maximum value of a total of areas of cross sections of the substrate and the reinforcing block parallel to the joining surface.

Claims

1. An optical waveguide device comprising: a substrate on which an optical waveguide is formed; and a reinforcing block disposed on the substrate, along an end surface of the substrate on which an input portion or an output portion of the optical waveguide is disposed, wherein an optical component that is joined to both the end surface of the substrate and an end surface of the reinforcing block is provided, a material used for a joining surface of the optical component and a material used for the substrate or the reinforcing block have at least different linear expansion coefficients of a direction parallel to the joining surface, an area of the joining surface is set to be smaller than a maximum value of a total of areas of cross sections of the substrate and the reinforcing block parallel to the joining surface, and a notch is formed in the end surface of either the substrate or the reinforcing block, to reduce the area of the joining surface.

2. The optical waveguide device according to claim 1, wherein a position where the notch is formed is set such that a maximum width or a maximum thickness remains in a joining surface of the substrate or the reinforcing block.

3. The optical waveguide device according to claim 1, wherein a position where the notch is formed is set so as to reduce a width or a thickness of the substrate or the reinforcing block.

4. The optical waveguide device according to claim 1, wherein the substrate on which the optical waveguide is formed is a joint body of a thin plate on which the optical waveguide is formed and a reinforcing substrate that supports the thin plate.

5. An optical modulation device comprising: the optical waveguide device according to claim 1, which includes an electrode that modulates a light wave propagating through the optical waveguide, and is housed in a case; and an optical fiber that inputs the light wave to the optical waveguide or outputs the light wave from the optical waveguide.

6. The optical modulation device according to claim 5, further comprising: an electronic circuit that amplifies a modulation signal to be input to the optical waveguide device inside the case.

7. An optical transmission device comprising: the optical modulation device according to claim 5; and an electronic circuit that output a modulation signal for causing the optical modulation device to perform a modulation operation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a plan view illustrating an example of an optical modulation device in the related art.

(2) FIG. 2 is a plan view illustrating an example of an optical waveguide device in the related art.

(3) FIG. 3 is a side view of the optical waveguide device of FIG. 2.

(4) FIG. 4 is a side view illustrating a first embodiment of an optical waveguide device of the present invention.

(5) FIG. 5 is a side view illustrating a second embodiment of the optical waveguide device of the present invention.

(6) FIG. 6 is a side view illustrating a third embodiment of the optical waveguide device of the present invention.

(7) FIG. 7 is a side view illustrating a fourth embodiment of the optical waveguide device of the present invention.

(8) FIG. 8 is a plan view illustrating a fifth embodiment of the optical waveguide device of the present invention.

(9) FIG. 9 is a plan view illustrating a sixth embodiment of the optical waveguide device of the present invention.

(10) FIG. 10 is a plan view illustrating a seventh embodiment of the optical waveguide device of the present invention.

(11) FIG. 11 is a side view illustrating an eighth embodiment of the optical waveguide device of the present invention.

(12) FIG. 12 is a side view illustrating a ninth embodiment of the optical waveguide device of the present invention.

(13) FIG. 13 is a plan view illustrating an optical modulation device and an optical transmission device of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

(14) Hereinafter, an optical waveguide device of the present invention will be described in detail with reference to suitable examples.

(15) The optical waveguide device of the present invention, as shown in FIGS. 4 to 12, is an optical waveguide device including a substrate on which an optical waveguide is formed, and a reinforcing block disposed on the substrate, along an end surface of the substrate on which an input portion or an output portion of the optical waveguide is disposed, in which an optical component that is joined to both the end surface of the substrate and an end surface of the reinforcing block is provided, a material used for a joining surface of the optical component and a material used for the substrate or the reinforcing block have at least different linear expansion coefficients of a direction parallel to the joining surface, (a) an area of the joining surface is set to be smaller than a maximum value of a total of areas of cross sections of the substrate and the reinforcing block parallel to the joining surface, or (b) a thickness of the reinforcing block is set to be thinner than a thickness of the substrate.

(16) As material of the substrate 1 used in the optical waveguide device of the present invention, a ferroelectric material having an electro-optic effect, specifically, substrates such as lithium niobate (LN), lithium tantalate (LT), and lead lanthanum zirconate titanate (PLZT) and vapor deposition films made of these materials can be used. Further, various materials such as semiconductor materials and organic materials can also be used for substrates of optical waveguide devices.

(17) The thickness of the substrate 1 on which the optical waveguide is formed may be set to 10 μm or less, more preferably 5 μm or less in order to perform velocity matching of the microwave and the light wave of the modulation signal. In such a case, in order to reinforce the mechanical strength of the substrate 1, a reinforcing substrate having a thickness of 0.2 to 1 mm is directly joined or bonded via an adhesive.

(18) In the optical waveguide device of the present invention, the “the substrate on which the optical waveguide is formed” means not only one substrate, but also a concept including a joint body of the thin plate on which the optical waveguide is formed (for example, a thickness of 10 μm or less) and a reinforcing substrate that supports the thin plate.

(19) The “the substrate on which the optical waveguide is formed” includes a substrate in which a vapor deposition film is formed on a reinforcing substrate and the film is machined into the shape of the optical waveguide.

(20) As a method of forming the optical waveguide on the substrate 1, a method of thermally diffusing a high refractive index material such as Ti on the substrate or a method of forming a high refractive index portion by a proton exchange method can be used. It is also possible to form a rib-type optical waveguide in which a portion of the substrate corresponding to the optical waveguide is made convex, by a method of etching a substrate portion other than the optical waveguide or a method of forming grooves on both sides of the optical waveguide. Further, it is also possible to use a rib-type optical waveguide and an optical waveguide made by a thermal diffusion method or the like together.

(21) A reinforcing block using LN or the like which is the same material as the substrate 1 is disposed and fixed on the upper portion of the substrate 1 on the end surface side. The end surface (the surface on the same side as the end surface of the substrate 1) of the reinforcing block 10 is used as a joining surface for adhering optical components such as an optical block.

(22) The optical component includes an optical block that holds an optical lens, a reflecting member, a polarizer, and the like, a sleeve-type (cylindrical) holding member that holds the vicinity of the end of the optical fiber, a V-groove substrate, and the like. As materials that make up the optical component, a glass material such as organic glass or optical glass or a plastic material is used.

(23) The LN substrate has a linear expansion coefficient of 4.0×10.sup.−6/° C. in the Z-axis direction and 14.0×10.sup.−6/° C. in the X-axis (Y-axis) direction. When the optical component is made of, for example, an optical glass material, the linear expansion coefficient is 6.4×10.sup.−6/° C. When the optical component is attached to the LN substrate, and the X-axis or the Y-axis is present on the joining surface of the LN substrate, the difference in the two linear expansion coefficients is 5.0×10.sup.−6/° C. or more and the difference becomes remarkable. As a result, displacement of the optical component, or peeling off or falling off of the optical component occurs due to changes in the temperature of the substrate or the environment.

(24) Further, as the case such as metal for housing the optical waveguide device, a material having a linear expansion coefficient close to that of the substrate used for the optical waveguide device is selected. In the case of an LN substrate, stainless steel is often used, and the linear expansion coefficient of stainless steel is 17.3×10.sup.−6/° C., and the difference in the linear expansion coefficient from the linear expansion coefficient of the optical component is large, so that the optical component is not joined to the case, but is held exclusively by being joined to the substrate 1 and the reinforcing block 10.

(25) As shown in FIGS. 4, 6 to 12, the feature of the optical waveguide device of the present invention is that the area of the surface A where the substrate 1, the reinforcing block 10 and the optical component 3 are joined is set to be smaller than a maximum value of the total of the areas of the cross sections of the substrate and the reinforcing block parallel to the joining surface (cross section as a reference numeral S in the drawings). Further, as shown in FIG. 5, the thickness W1 of the reinforcing block 10 may be set to be thinner than the thickness W0 of the substrate 1.

(26) The positions of the reference numerals S shown in FIGS. 4 and 6 to 12 are positions where the “notch” according to the present invention is not provided, and there is no particular limitation in the position as long as the area of the cross section at the location of the reference numerals S is the largest in the substrate 1 and the reinforcing block 10.

(27) Further, when the substrate has anisotropy of the linear expansion coefficient on the joining surface, it is more effective to reduce the area such that the axial dimension having a large difference in the linear expansion coefficient from the optical component becomes small. In particular, when the LN substrate of the X plate (Y propagation) used for the optical modulator is used and bonded to the glass material, the difference in the linear expansion coefficient in the crystal X-axis (thickness direction) rather than the crystal Z-axis (width direction) becomes larger. Therefore, it is more effective to reduce the area by reducing the dimension in the thickness direction.

(28) In this way, by making the area of the joining surface A smaller, it is possible to reduce the internal stress generated on the joining surface. In FIG. 4, as a specific method, a notch B (B′) is formed in the substrate 1 to reduce the area related to the joining (reference numeral A portion) of the substrate 1. The notch can also be formed by forming a chip after grooving the back surface in a batch in a wafer state before cutting into individual element chips. Such a method is suitable for increasing productivity. As shown in FIG. 4, the position where the notch B is formed is set so as to reduce the thickness of the substrate 1. Further, in FIG. 8, notches (E1 and E2) are formed so as to reduce the widths of the substrate 1 and the reinforcing block. In FIGS. 11 and 12, notches (Il, 12, J) obtained by cutting the substrate 1, the reinforcing block 10 or the reinforcing substrate 100 in an oblique direction are provided. Such a notch is suitable for increasing productivity because the notch can be easily processed by bring a cutting tool into contact with the side surface (excluding the joining surface, and including the bottom surface or the upper surface) of the substrate, the reinforcing block, or the like.

(29) As shown in FIG. 11 or 12, in the case of the notch cut in the oblique direction, the average thickness of the substrate 1, the reinforcing block 10 or the reinforcing substrate 100 can be increased as compared with FIG. 4, and the mechanical strength can be increased. Moreover, since there are no concave corners in the notch as shown in FIG. 4, it is possible to suppress the concentration of stress on the corners and suppress the frequency of occurrence of cracks in the substrate 1, the reinforcing block 10 or the reinforcing substrate 100.

(30) Further, since a cavity (groove or the like) that does not contribute to joining is not formed inside the joining surface, it can be fixed more reliably in a narrow joining area. The reinforcing block 10 in FIG. 5 may be prepared in advance for the reinforcing block 10, or a thick plate to be a reinforcing block may be attached to the substrate 1 and then cut to make it thinner.

(31) In FIG. 6, a notch C is formed by cutting from the end surface (joining surface A) side of the substrate 1 with a blade or the like. In FIG. 7, cutting is performed in the end surface of the reinforcing block 10. In FIG. 9, notches (G1, G2) are formed in the inside in the width direction of the substrate 1 and the reinforcing block, in the direction perpendicular to FIG. 9. Although a plurality of notches or slits are formed in FIGS. 9 to 11, only one of these may be formed.

(32) As shown in FIGS. 6, 7, and 9, the position where the notch is formed is set such that the maximum width or the maximum thickness remains in the cross section of the dotted line S portion of the substrate 1 and the reinforcing block 10. With this configuration, in the joining surface A, it is possible to reduce the joining area of each joining surface while the joining surface spreads over a region having a maximum width or a maximum thickness. Since the optical component can be held in a wide range, it is possible to increase the mechanical strength related to the joining while suppressing the occurrence of inclination when the optical component is bonded.

(33) The notch is provided by performing cutting at a position where the widths and heights of the substrate 1 and the reinforcing block 10 are reduced in the direction in which the difference in the linear expansion coefficient is large. For example, FIGS. 6 and 7 show a measure for dealing with the difference in the linear expansion coefficient in the thickness direction of the substrate 1. Further, FIG. 9 is a measure for dealing with the difference in the linear expansion coefficient in the width direction of the substrate 1. The same concept can be applied to FIGS. 4, 5, 8, 11 and 12.

(34) In FIG. 10, a notch from the joining surface A side is provided in a slit shape (H1 and H2). The joining surface A is formed between the slits (H1 and H2), and the slits suppress the spread of the adhesive in the width direction. In this way, it is possible to reduce the joining area by making the area to which the adhesive is applied narrow. In this case, although the adhesive strength is lower than that in the case of FIG. 9, the generation of stress can be further reduced. Further, as compared with the configuration as shown in FIG. 8, since the optical component and the substrate are close to each other in a wide range, it is possible to suppress the occurrence of inclination of the component when the optical component is bonded.

(35) In FIG. 12, as the “substrate on which the optical waveguide is formed”, a joint body is formed in which the thin plate 3 of the LN and the reinforcing substrate 100 are integrally bonded by the adhesive layer 101. Then, the notch J is formed in the reinforcing substrate 100. The angle of the notch can be set to any angle such as 45 degrees, for example.

(36) The optical block 3, which is an optical component, is sucked by the suction jig 300 and conveyed and is brought into contact with the end surface of the substrate 1 or the reinforcing block 10 coated with an adhesive. Since the suction portion of the optical block 3 by the suction jig 300 is φ0.5 mm to φ1.0 mm, the suction portion occupies a large area on the upper surface of the optical block, and it may be difficult to handle the optical component.

(37) Therefore, there may be no step at the boundary between the upper surface of the optical block 3 and the upper surface of the reinforcing block 10. Thus, the suction jig 300 does not hit the reinforcing block, which facilitates the joining work of the optical components. Further, it is more preferable that the position of the upper surface of the optical component (optical block) 3 is higher than the position of the upper surface of the reinforcing block 10. In this case, since the adhesive that has squeezed out when the optical block 3 is attached cannot proceed to the upper surface of the optical block 3, the suction of the adhesive by the suction jig 300 can be suppressed, and the optical component joining work becomes even easier.

(38) The optical block 3 is lightly pressed in the direction of the substrate 1 by the pressing means 301 with a weight sensor, and the optical block 3 is joined to the end surface of the substrate 1 or the like at an appropriate position. As described above, it is difficult to miniaturize the optical block itself in order to secure an area in contact with the jig that handles the optical block. Therefore, a technique of processing the substrate 1 and the reinforcing block 10 to reduce the joining area, such as the optical waveguide device of the present invention, is particularly useful.

(39) The optical waveguide device of the present invention is provided with a modulation electrode that modulates a light wave propagating through the optical waveguide on a substrate 1, and is housed in a case 8 as shown in FIG. 1 or FIG. 13. Further, an optical modulation device MD can be configured by providing the optical fiber (F1, F2, or F) for inputting and outputting light waves to or from the optical waveguide. The optical fiber is not only disposed outside the case 8 as shown in FIG. 1 or FIG. 13, but also is disposed and fixed by introducing the optical fiber into the case through a through-hole penetrating the side wall of the case.

(40) An optical transmission device OTA can be configured by connecting an electronic circuit (digital signal processor DSP) that outputs a modulation signal that causes the optical modulation device MD to perform a modulation operation to the optical modulation device MD. Since the modulation signal applied to the optical waveguide device needs to be amplified, the driver circuit DRV is used. The driver circuit DRV and digital signal processor DSP can also be disposed outside the case 4, but can be disposed in the case 4. In particular, by disposing the driver circuit DRV in the case, it is possible to further reduce the propagation loss of the modulation signal from the driver circuit.

(41) As described above, according to the present invention, it is possible to provide an optical waveguide device in which the internal stress generated at the joining portion between the substrate or the reinforcing block and the optical block is reduced. Further, it is possible to provide an optical modulation device and an optical transmission device using the optical waveguide device.