Modular screed plate assembly and method of assembling a screed plate
RE050152 ยท 2024-10-01
Assignee
Inventors
Cpc classification
E01C19/48
FIXED CONSTRUCTIONS
E01C19/42
FIXED CONSTRUCTIONS
International classification
E01C19/42
FIXED CONSTRUCTIONS
Abstract
The modular screed plate assembly and method has a road paver/finisher, a structural/conductor plate and modular screed plates. The road paver/finisher has a paver under side, a power source and a heating element, for heating the modular screed plates. The modular screed plates have coupling elements, and retainer quick-connect/releases, and align as a modular screed plate array, providing a tensionally yielding gap allowing the modular screed plate array to absorb pressures from paving operations. The structural/conductor plate couples with the coupling elements and has screed plate retaining locks to securely receives the retainer quick-connect/releases, in order to secure itself to the modular screed plates. The structural/conductor plate receives heat directly from the heating element, and provides indirect heat to the modular screed plate array.
Claims
1. A .[.modular screed plate assembly.]. .Iadd.paving apparatus.Iaddend., comprising: (a) a road .[.paver/finisher.]. .Iadd.paver or finisher.Iaddend.; (b) a .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate, comprising: (i) a top conductor side and an opposing bottom conductor side, a conductor front side and an opposing conductor backside, a plurality of conductor plate fastening means; and (ii) a plurality of screed plate retaining locks; (c) the road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.comprising: a paver under side, a power source and a heating element, the power source generating and providing at least one of gas heat, hydraulic heat or electricity to the heating element causing the heating element to heat; (d) the heating element attaching to the top conductor side by a plurality of heating element fastening means and being located between the paver under side and the top conductor side and, immediately against the top conductor side providing direct heat to the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate; (e) the plurality of conductor plate fastening means attaching the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate at its top conductor side to the paver under side of the road .[.paver/finisher.]. .Iadd.paver or finisher.Iaddend.; (f) a plurality of modular screed plates, each of the plurality of modular screed plates comprising: (i) a screed .Iadd.plate .Iaddend.front side and an opposing screed .Iadd.plate .Iaddend.back side; (ii) a screed .Iadd.plate .Iaddend.top side and an opposing screed .Iadd.plate .Iaddend.bottom side; (iii) a coupling element being located on the screed .Iadd.plate .Iaddend.top side proximal to the screed .Iadd.plate .Iaddend.front side; (iv) a plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means being located on the screed .Iadd.plate .Iaddend.top side proximal to the opposing screed .Iadd.plate .Iaddend.back side; (v) a screed .Iadd.plate .Iaddend.interlocking side and an opposing screed .Iadd.plate .Iaddend.receiving side; (vi) the screed .Iadd.plate .Iaddend.interlocking side securely, cooperatively, tensionally yielding, and conductively interlocking with the opposing screed .Iadd.plate .Iaddend.receiving side to an adjacent one of the plurality of modular screed plates; (vii) the screed .Iadd.plate .Iaddend.interlocking side and the opposing screed .Iadd.plate .Iaddend.receiving side interveningly providing a tensionally yielding gap acting as a paving material flow interrupting barrier, where the screed .Iadd.plate .Iaddend.interlocking side and the opposing screed .Iadd.plate .Iaddend.receiving side are interlocking; and (viii) the plurality of modular screed plates aligning and interlocking as a modular screed plate array; (g) each of the plurality of screed plate retaining locks to the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate securely receiving each of the plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means from each of the respective plurality of modular screed plates, and concurrently the conductor front side of the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate securely and freely receiving the respective coupling element from each of the respective plurality of modular screed plates, the opposing bottom conductor side being in direct contact with the screed .Iadd.plate .Iaddend.top side; (h) the modular screed plate array securely and heat-conductively contacting the opposing bottom conductor side of the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate; and (i) the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate providing indirect heat to the modular screed plate array.
2. The .[.modular screed plate assembly.]. .Iadd.paving apparatus .Iaddend.of claim 1.Iadd., .Iaddend.wherein the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate .[.comprising:.]. .Iadd.comprises .Iaddend.a heat conductive material.
3. The .[.heat conductive material.]. .Iadd.paving apparatus .Iaddend.of claim 2 .[.comprising:.]..Iadd., wherein the heat conductive material comprises.Iaddend.at least one of nickel, copper, aluminum, steel, copper plated steel, copper plated aluminum or metal alloy of copper or nickel.
4. The .[.modular screed plate assembly.]. .Iadd.paving apparatus .Iaddend.of claim 1.Iadd., .Iaddend.wherein the plurality of conductor plate fastening means .[.comprising:.]. .Iadd.comprises .Iaddend.a plurality of threaded nut and bolt fastenings.
5. The .[.modular screed plate assembly.]. .Iadd.paving apparatus .Iaddend.of claim 1.Iadd., .Iaddend.wherein the heating element comprises: at least one electrical heating strip.
.[.6. The modular screed plate assembly of claim 1 wherein the power source comprising: one of electrical, gas or hydraulic power..].
7. A .[.modular screed plate assembly.]. .Iadd.paving apparatus.Iaddend., comprising: (a) a road .[.paver/finisher.]. .Iadd.paver or finisher.Iaddend.; (b) the road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.further comprising: a paver under side, a power source and a heating element, the power source generating and providing electricity to the heating element causing the heating element to heat; (c) the paver under side having a plurality of screed plate retaining locks; and (d) a plurality of modular screed plates, each of the plurality of modular screed plates comprising: (i) a screed .Iadd.plate .Iaddend.front side and an opposing screed .Iadd.plate .Iaddend.back side; (ii) a screed .Iadd.plate .Iaddend.top side and an opposing screed .Iadd.plate .Iaddend.bottom side; (iii) a coupling element located on the screed .Iadd.plate .Iaddend.top side proximal to the screed .Iadd.plate .Iaddend.front side; (iv) a plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means located on the screed .Iadd.plate .Iaddend.top side proximal to the opposing screed .Iadd.plate .Iaddend.back side; (v) a screed .Iadd.plate .Iaddend.interlocking side and an opposing screed .Iadd.plate .Iaddend.receiving side; (vi) the screed .Iadd.plate .Iaddend.interlocking side securely, cooperatively, tensionally yielding, and conductively interlocking with the opposing screed .Iadd.plate .Iaddend.receiving side to an adjacent one of the plurality of modular screed plates; (vii) the screed .Iadd.plate .Iaddend.interlocking side and the opposing screed .Iadd.plate .Iaddend.receiving side interveningly providing a tensionally yielding gap acting as a paving material flow interrupting barrier.[., where interlocking.].; and (viii) the plurality of modular screed plates aligning and interlocking as a modular screed plate array; (e) each of the plurality of screed plate retaining locks securely receiving each of the plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means from each of the respective plurality of modular screed plates, and concurrently .[.the paver under side of.]. the paver under side securely and freely receiving the respective coupling element from each of the respective plurality of modular screed plates; (f) the modular screed plate array securely and heat-conductively contacting the paver under side; and (g) the heating element being located immediately between and securely against the paver under side and the screed .Iadd.plate .Iaddend.top side, thereby providing direct heat to the modular screed plate array and the respective plurality of modular screed plates.
8. The .[.modular screed plate assembly.]. .Iadd.paving apparatus .Iaddend.of claim 7.Iadd., .Iaddend.wherein the heating element .[.comprising:.]. .Iadd.comprises .Iaddend.at least one electrical heating strip.
9. The .[.modular screed plate assembly.]. .Iadd.paving apparatus .Iaddend.of claim 7.Iadd., .Iaddend.wherein the power source .[.comprising:.]. .Iadd.comprises .Iaddend.at least one of electrical, gas or hydraulic power.
10. .[.A screed plate.]. .Iadd.An .Iaddend.assembly method, the said method comprising: (a) having a road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.comprising: a paver under side, a power source and a heating element.[.:.]..Iadd.; .Iaddend. (b) providing a .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate, comprising: (i) having a top conductor side and an opposing bottom conductor side, a conductor front side, and a plurality of conductor plate fastening means; and (ii) providing a plurality of screed plate retaining locks; (c) generating and providing at least one of gas heat, hydraulic heat or electricity from the road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.to a heating element causing the heating element to heat; (d) locating the heating element immediately against the top conductor side; (e) providing direct heat from the heating element to the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate from the heating element; (f) attaching the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate at its top conductor side to the paver under side of the road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.using the plurality of conductor plate fastening means; (g) providing a plurality of modular screed plates, each of the plurality of modular screed plates comprising: (i) having a screed .Iadd.plate .Iaddend.front side and an opposing screed .Iadd.plate .Iaddend.back side; (ii) having a screed .Iadd.plate .Iaddend.top side and an opposing screed .Iadd.plate .Iaddend.bottom side; (iii) having a coupling element located on the screed .Iadd.plate .Iaddend.top side proximal to the screed .Iadd.plate .Iaddend.front side; (iv) having a plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means located on the screed .Iadd.plate .Iaddend.top side proximal to the opposing screed .Iadd.plate .Iaddend.back side; (v) having a screed .Iadd.plate .Iaddend.interlocking side and an opposing screed .Iadd.plate .Iaddend.receiving side; (vi) securely, cooperatively, tensionally yielding and conductively interlocking the screed .Iadd.plate .Iaddend.interlocking side to an adjacent one of the plurality of modular screed plates with an opposing screed .Iadd.plate .Iaddend.receiving side; (vii) aligning and interlocking the plurality of modular screed plates as a modular screed plate array; .[.and.]. (viii) creating a tensionally yielding gap between the screed interlocking side and the opposing screed .Iadd.plate .Iaddend.receiving side acting as a paving material flow interrupting barrier; .Iadd.and .Iaddend. (ix) using the tensionally yielding gap to allow for a bowing of the modular screed plate array, the bowing resulting from tensional yielding of the modular screed plate array; (h) securely receiving each of the plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means at each of the respective plurality of screed plate retaining locks, and concurrently, securely and freely receiving the respective coupling element at the conductor front side of the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate, the opposing bottom conductor side being in direct contact with the screed .Iadd.plate .Iaddend.top side; (i) securely and conductively contacting the opposing bottom conductor side of the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate with the modular screed plate array; and (j) providing indirect heat to the modular screed plate array from the heating element and conducting the heat through the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate.
11. The .[.screed plate.]. assembly method of claim 10, wherein the .[.structural/conductor.]. .Iadd.structural or conductor .Iaddend.plate .[.comprising:.]. .Iadd.comprises .Iaddend.a heat conductive material.
12. The .[.screed plate.]. assembly method of claim .[.10.]. .Iadd.11.Iaddend., wherein the heat conductive material .[.comprising:.]. .Iadd.comprises .Iaddend.at least one of nickel, copper, aluminum, steel, copper plated steel, copper plated aluminum or metal alloy of copper or nickel.
13. The .[.screed plate.]. assembly method of claim 10, wherein the plurality of conductor plate fastening means .[.comprising:.]. .Iadd.comprises .Iaddend.a plurality of threaded nut and bolt fastenings.
14. The .[.screed plate.]. assembly method of claim 10 wherein the heating element .[.comprising:.]. .Iadd.comprises .Iaddend.at least one electrical heating strip.
15. The .[.screed plate.]. assembly method of claim 10.Iadd., .Iaddend.wherein the power source .[.comprising:.]. .Iadd.comprises .Iaddend.one of electrical heat, gas heat or hydraulic heat.
16. .[.A screed plate.]. .Iadd.An .Iaddend.assembly method, comprising: (a) having a road .[.paver/finisher.]. .Iadd.paver or finisher .Iaddend.further comprising: a paver under side, a power source and a heating element; (b) generating and providing electricity to the heating element from the power source causing the heating element to heat; (c) having a plurality of screed plate retaining locks on the paver under side; and (d) providing a plurality of modular screed plates, each of the plurality of modular screed plates comprising: (i) having a screed .Iadd.plate .Iaddend.front side and an opposing screed .Iadd.plate .Iaddend.back side; (ii) having a screed .Iadd.plate .Iaddend.top side and an opposing screed .Iadd.plate .Iaddend.bottom side; (iii) having a coupling element located on the screed .Iadd.plate .Iaddend.top side proximal to the screed .Iadd.plate .Iaddend.front side; (iv) having a plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means located on the screed .Iadd.plate .Iaddend.top side proximal to the opposing screed .Iadd.plate .Iaddend.back side; (v) having a screed .Iadd.plate .Iaddend.interlocking side and an opposing screed .Iadd.plate .Iaddend.receiving side; (vi) securely, cooperatively, tensionally yielding, and conductively interlocking the screed .Iadd.plate .Iaddend.interlocking side to an adjacent one of the plurality of modular screed plates with the opposing screed .Iadd.plate .Iaddend.receiving side; (vii) aligning and interlocking as a modular screed plate array the plurality of modular screed plates; (viii) providing a tensionally yielding gap between the screed .Iadd.plate .Iaddend.interlocking side and the opposing screed .Iadd.plate .Iaddend.receiving side acting as a paving material flow interrupting barrier; and (xi) using the tensionally yielding gap to allow for a bowing of the modular screed plate array, the bowing resulting from tensional yielding of the modular screed plate array; (e) securely receiving each of the plurality of retainer .[.quick-connect/release.]. .Iadd.quick-connect or release .Iaddend.means from each of the respective plurality of screed plate retaining locks to the paver under side, and concurrently, securely and freely receiving the respective coupling element from each of the respective plurality of modular screed plates to the paver under side; (f) securely and heat-conductively contacting the modular screed plate array with the paver under side; and (g) locating the heating element immediately between and securely against the paver under side and the screed .Iadd.plate .Iaddend.top side, thereby providing direct heat to the modular screed plate array.
17. The .[.screed plate.]. assembly method of claim 16.Iadd., .Iaddend.wherein the heating element .[.comprising:.]. .Iadd.comprises .Iaddend.at least one electrical heating strip.
18. The .[.screed plate.]. assembly method of claim 16.Iadd., .Iaddend.wherein the power source .[.comprising:.]. .Iadd.comprises .Iaddend.at least one of electrical heat, gas heat or hydraulic heat.
.Iadd.19. A road paver comprising: a structural or conductor plate having: a structural or conductor top side; a structural or conductor bottom side opposing the structural or conductor top side; a structural or conductor front side connecting the structural or conductor top side and the structural or conductor bottom side; and a structural or conductor rear side opposing the structural or conductor front side and connecting the structural or conductor top side and the structural or conductor bottom side; and one or more modular screed plates arranged along the structural or conductor bottom side of the structural or conductor plate, each of the one or more modular screed plates including: a paving surface, an attachment surface opposite the paving surface, a front surface, and an opposing rear surface; a first connector having a protruding edge extending from the attachment surface and positioned proximal to the front surface and constructed to be mateable to at least a portion of the road paver via a pressure connection; and a second connector positionable proximal to the rear surface, and configured to cooperate with the first connector to releasably secure the one or more modular screed plates to the at least the portion of the road paver; wherein the first connector is opposite the second connector and the first connector and the second connector are positioned proximal to different surfaces; wherein the paving surface lies below the second connector; wherein the second connector is variably extendable; wherein the first connector has a first angled surface configured to engage and mate with the at least a portion of the structural or conductor front side of the structural or conductor plate, and wherein the second connector has a second angled surface configured to mate with the structural or conductor rear side of the structural or conductor plate. .Iaddend.
.Iadd.20. The road paver of claim 19, wherein the first connector has a curved or angular configuration. .Iaddend.
.Iadd.21. The road paver of claim 19, wherein the second connector comprises a threaded bolt. .Iaddend.
.Iadd.22. The road paver of claim 21, wherein the threaded bolt is arranged so that threads of the threaded bolt extend into the one or more modular screed plates and the structural or conductor plate. .Iaddend.
.Iadd.23. The road paver of claim 19, wherein the second connector is proximal to the rear surface. .Iaddend.
.Iadd.24. The road paver of claim 19, further comprising a heating element located proximal to the attachment surface. .Iaddend.
.Iadd.25. The road paver of claim 24, wherein the heating element is positioned between the first connector and the second connector. .Iaddend.
.Iadd.26. The road paver of claim 19, further comprising at least one heating element proximal to the structural or conductor top side. .Iaddend.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The foregoing features and other aspects of the present invention are explained and other features and objects of the present invention will become apparent in the following detailed descriptions, taken in conjunction with the accompanying drawings. However, the drawings are provided for purposes of illustration only, and are not intended as a definition of the limits of the invention.
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DETAILED DESCRIPTION OF THE INVENTION
(14) The present invention will now be described more fully hereinafter with references to the accompanying drawings, in which the preferred embodiment of the invention is shown. This invention, however, may be embodied in different forms, and should not be construed as limited to the embodiments set forth herein. Rather, the illustrative embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It should be noted, and will be appreciated, that numerous variations may be made within the scope of this invention without departing from the principle of this invention and without sacrificing its chief advantages. Like numbers refer to like elements throughout. A representative number of certain repeated elements are labeled in the drawings.
(15) Turning now in detail to the drawings in accordance with the present invention, one embodiment of the present invention is depicted in
(16) Shown in
(17) The heating element 104 in an alternative embodiment of the present invention comprises at least one electrical heating strip 105, as depicted in
(18) The plurality of conductor plate fastening means 114, shown in
(19) As shown in
(20) The plurality of retainer quick-connect/release means 126, in
(21) As shown in
(22) As shown in
(23) The structural/conductor plate 110, shown in
(24) The plurality of conductor plate fastening means 114, shown in
(25) In an alternative embodiment of the present invention, as shown in
(26) In this alternative embodiment of the present invention, the modular screed plate assembly 100 comprises a plurality of modular screed plates 220, shown in
(27) In this alternative embodiment of the present invention, shown in
(28) As shown in
(29) In another embodiment of the present invention as a screed plate assembly method, having the elements as shown in
(30) This method of the present invention generates and provides electricity from the road paver/finisher 101 to the heating element 104 causing the heating element 104 to heat by locating the heating element 104 immediately against the top conductor side 111; by providing direct heat from the heating element 104 to the structural/conductor plate 110 from the heating element 104; and attaching the structural/conductor plate 110 at its top conductor side 111 to the paver under side 102 of the road paver/finisher 101 using the plurality of conductor plate fastening means 114. Another embodiment method of the present invention the power source 103 generates and provides at least one of gas heat or hydraulic heat to the heating element 104 causing the heating element 104 to heat the top conductor side 111 and providing direct heat from the heating element 104 to the structural/conductor plate 110 from the heating element 104. The gas heat may be generated by propane burner heat in alternative embodiments. In another alternative embodiment, the power source 103 may generate diesel fuel.
(31) These alternative embodiment methods, as well, provide a plurality of modular screed plates 120, shown in
(32) As depicted in
(33) As shown in
(34) The screed plate assembly method of an alternative of the present invention further has the structural/conductor plate 110, depicted in
(35) In another alternative embodiment of the present invention, of a screed plate assembly method, for the elements shown in
(36) As shown in
(37) As shown in
(38) There are numerous advantages and advancements with the various embodiments of the present invention. The present invention, as a modular screed plate assembly 100 and 200, may be used with various types of surface paving material, 130 or 230 respectively, such as asphalt, concrete, and other aggregate type pavers. As described above, one embodiment (modular screed plate assembly 100) of the present invention, shown in
(39) The plurality of modular screed plates 120 and 220, depicted in respective
(40) As referenced above, the heat conducting element, the heating element 104 and 204 of the present invention, depicted in respective
(41) The plurality of retainer quick-connect/release means 126 and 226 or catch, depicted in respective
(42) The structural/conductor plate 110, in alternative assembly and method embodiments of the present invention depicted in
(43) As described above, in depicted in
(44) The plurality of screed plate retaining locks 115 and 215, depicted in respective
(45) The tensionally yielding gap 129 and 229 respectively, shown in
(46) The apparatus assembly and method of the present invention allow for easy wear maintenance of the modular screed plate assembly 100 and 200, with quick changing of the plurality of modular screed plates 120 and 220 respectively. Differing types of paving material 130 and 230, or textures of material may be employed to allow for differing products to be used to create the paving mat or surface, to suit the construction specifications of a particular paving job construction site. Because of the use of the structural/conductor plate 110 in the modular screed plate assembly and method 100 of alternative embodiments the present invention, varying plate materials may be employed to make the plurality of modular screed plates 120 and 220 which are better suited to a particular construction job, which do not require the structural integrity needed with a conventional one screed plate assembly. Examples of the types of plate materials, include: cast nickel hardened, or Ni-hard, segments for superior wear life, or poly-plastics for paving concrete, or other uniquely textured and high wear materials for the plate materials in other construction applications. The paver under side 102 and 202 commonly used in the industry is made of steel.
(47) Having thus described in detail a preferred selection of embodiments of the present invention, it is to be appreciated, and will be apparent to those skilled in the art, that many physical changes could be made in the device without altering the invention, or the concepts and principles embodied therein. Unless otherwise specifically stated, the terms and expressions have been used herein as terms of description and not terms of limitation, and are not intended to exclude any equivalents of features shown and described or portions thereof. Various changes can, of course, be made to the preferred embodiment without departing from the spirit and scope of the present invention. The present invention apparatus and method, therefore, should not be restricted, except in the following claims and their equivalents.
(48) Although specific advantages have been enumerated above, various embodiments may include some, none, or all of the enumerated advantages.
(49) Other technical advantages may become readily apparent to one of ordinary skill in the art after review of the following figures and description.
(50) It should be understood at the outset that, although exemplary embodiments are illustrated in the figures and described herein, the principles of the present disclosure may be implemented using any number of techniques, whether currently known or not. The present disclosure should in no way be limited to the exemplary implementations and techniques illustrated in the drawings and described herein.
(51) Unless otherwise specifically noted, articles depicted in the drawings are not necessarily drawn to scale.
(52) Modifications, additions, or omissions may be made to the systems, apparatuses, and methods described herein without departing from the scope of the disclosure. For example, the components of the systems and apparatuses may be integrated or separated. Moreover, the operations of the systems and apparatuses disclosed herein may be performed by more, fewer, or other components and the methods described may include more, fewer, or other steps. Additionally, steps may be performed in any suitable order. As used in this document, each refers to each member of a set or each member of a subset of a set.
(53) To aid the Patent Office and any readers of any patent issued on this application in interpreting the claims appended hereto, applicants wish to note that they do not intend any of the appended claims or claim elements to invoke 35 U.S.C. 112(f) unless the words means for or step for are explicitly used in the particular claim.