Radiolucent, 3-D printed soft tissue retractor
11583268 · 2023-02-21
Assignee
Inventors
- Alidad Ghiassi (Los Angeles, CA, US)
- Steven Howard (La Jolla, CA, US)
- Bradley Klos (Solana Beach, CA, US)
- Michael Bauschard (Richmond, VA, US)
Cpc classification
A61B17/17
HUMAN NECESSITIES
A61B17/8866
HUMAN NECESSITIES
International classification
A61B17/02
HUMAN NECESSITIES
A61B17/17
HUMAN NECESSITIES
Abstract
A radiolucent, 3-D printed soft tissue retractor includes an elongate, curved support body having a long central axis that exceeds the length of a short, transverse axis. A bone engaging concavity is provided on a first side of the body. A concave soft tissue retracting surface is provided on a second side of the body. An inflection point is provided on the body in between the bone engaging concavity and the soft tissue retracting surface. The soft tissue retractor is configured to cooperate with a second soft tissue retractor and a backing plate to retract tissue and stabilize bones during a surgical distal radius fracture repair.
Claims
1. A soft tissue retractor, comprising: an elongate, curved support body having a length that exceeds a width; a bone engaging concavity on a first side of the body; a concave soft tissue retracting surface on a second side of the body; an inflection point on the body in between the bone engaging concavity and the soft tissue retracting surface; and a lumen; wherein a width of the bone engaging concavity is less than a width of the soft tissue retracting surface; wherein the width of the bone engaging concavity tapers to a taper point in a direction away from the soft tissue retracting surface, wherein the taper point is spaced apart laterally from the lumen.
2. A soft tissue retractor as in claim 1, further comprising a guide for guiding a pin over the bone engaging concavity.
3. A soft tissue retractor as in claim 2, wherein the guide comprises the lumen.
4. A soft tissue retractor as in claim 3 wherein the lumen extends through the support body.
5. A soft tissue retractor as in claim 3, wherein the lumen is substantially linear.
6. A soft tissue retractor as in claim 3, wherein the lumen is configured to direct a wire into a radius when the bone engaging concavity is engaged with the radius.
7. A soft tissue retractor as in claim 4, wherein the lumen is configured to be perpendicular to a surface of the radius when the bone engaging concavity is engaged with the radius.
8. A soft tissue retractor as in claim 1, further comprising a connector on the body spaced apart from the bone engaging concavity, for connection to a tie.
9. A soft tissue retractor as in claim 1, wherein the body is radiolucent.
10. A soft tissue retractor as in claim 1, wherein the body is 3-D printed.
11. A soft tissue retractor as in claim 1, wherein the width of the bone engaging concavity is no more than about 70% of the width of the soft tissue retracting surface.
12. A soft tissue retractor as in claim 8, wherein the connector comprises an aperture.
13. A soft tissue retractor as in claim 12, further comprising a post in the aperture.
14. A soft tissue retractor, comprising: an elongate, curved support body having a length that exceeds a width; a bone engaging concavity on a first side of the body; a concave soft tissue retracting surface on a second side of the body, an inflection point on the body in between the bone engaging concavity and the soft tissue retracting surface; and a guide; wherein a width of the bone engaging concavity is less than a width of the soft tissue retracting surface; wherein the width of the bone engaging concavity tapers to a taper point in a direction away from the soft tissue retracting surface, wherein the taper point is spaced apart laterally from the guide.
15. A soft tissue retractor as in claim 14, wherein the taper point is laterally offset from a center of the body.
16. A soft tissue retractor as in claim 14, wherein the guide is configured to guide a pin over the bone engaging concavity.
17. A soft tissue retractor as in claim 14, further comprising a connector on the body spaced apart from the bone engaging concavity, for connection to a tie.
18. A soft tissue retractor as in claim 14, wherein the body is radiolucent.
19. A soft tissue retractor as in claim 14, wherein the body is 3-D printed.
20. A soft tissue retractor as in claim 14, wherein the width of the bone engaging concavity is no more than about 70% of the width of the soft tissue retracting surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(14) The stabilizing retractor system of the present invention enables a surgeon to place a joint or limb in a pre-determined position, retract tissue from an incision site, and stabilize the retractors by securing them to an adjacent bone. This eliminates the need for additional clinical personnel to hold the retractors. Although the system described herein can be readily adapted to other surgical procedures throughout the body, it will be detailed herein primarily in the context of wrist or hand surgery as an example. The invention can be readily expanded to multiple other areas with elbow, shoulder, knee, ankle (Tibia and Fibula), and hip surgery being of particular emphasis.
(15) In the context of a wrist surgery, the stabilized retractors also allow the surgeon to manipulate the wrist and location of an implant into a desired orientation, and move the wrist into and out of an X-ray field of view while maintaining the relative orientation of the wrist and of the implant relative to adjacent bone. This enables fine adjustments to the implant based upon the X-ray image since the orientation of the wrist and implant is maintained by the stabilized retractors.
(16) The system may be constructed of radiolucent plastic components that can be fabricated through 3D printing or other more traditional methods like injection molding or thermo-forming. Components may be packaged for a single patient procedure and pre-sterilized. Components may be single use only and disposable.
(17) During the surgical procedure, the clinician will position a primary support shell underneath the limb or joint to be accessed. The clinician will make an incision and then utilize a first and second opposing retractors retract the tissue. The retractors are next fixed with respect to adjacent bone to maintain the retracted tissue. Fixation may be accomplished by pinning each retractor to the radius using at least one K-wire per retractor.
(18) It is likely that each system will thus include 1 support shell and 2 retractors. Each system may be configured with more components based upon customization. The additional components may include, for example, wire or wraps to secure the retractors adequately to the patient, and one or more elastic ties to secure the retractors to the support shell. The components may have attachment anchor guides such as holes and slots as necessary to allow for complementary attachment anchors or attachment to other components.
(19) Customization for use in complicated cases may occur by 3D printing of parts based upon scanned image data on a patient by patient basis. Customization could also be more generic to a particular surgical procedure.
(20) Conventional retractors are metallic and therefore impervious to X-ray imaging. This has impact to the Clinician, the assistant, and the patient. The clinician routinely risks chronic exposure to radiation through repeated exposure of hands during examination of the patient. The assistant has similar risk. Routinely, the assistant and clinician will remove the retractors so that imaging of the reduced bone union and implants can be clearly seen. When the retractors are removed, the clinician or assistant must insert their hands into the x-ray field to try to keep the fracture stable. Maintaining the union stable is not always achieved, potentially requiring additional repositioning and imaging steps. Also, with repeated insertion and removal of the retractors, there is increased risk to nerve and tendons that are repeatedly stretched and manipulated by rigid metallic retractors.
(21) Referring to
(22) A stabilizing retractor system 16 in accordance with the present invention is illustrated as mounted to the radius 10. Surrounding soft tissue has been omitted for clarity, however the retractor system 16 will be utilized to separate opposing soft tissue sides of a surgical cut down to expose the radius 10 as is understood in the art.
(23) The system 16 includes a first retractor 18 and a second complementary retractor 20. The second retractor 20 may be a mirror image and/or have similar functionality to the first retractor 18, so primarily only a single retractor will be described in detail.
(24) Retractor 18 comprises a support 22 such as a contoured plate, which will be described in greater detail below. In general, the support 22 includes a radius engaging surface 24 on a first side of the support 22, and a soft tissue retracting surface 26 on a second, opposite side of the support from the radius engaging surface 24. The retractor may be characterized as having a long axis and a transverse short axis
(25) Support 22 additionally comprises a guide 28 defining a lumen 30 for axially movably receiving an attachment pin 29 such as a K wire, for securing the support 22 to the radius 10. The lumen 30 may extend directly through the support 22, or extend through a separate guide structure 32 carried by the support 22. The lumen 30 may be oriented to receive the K wire along a path that is substantially perpendicular to the adjacent surface of the radius 10 in the as mounted orientation. The axis of the guide 28 is generally within about 20 degrees, in many implementations within about 15 degrees or 10 degrees or less of parallel to the long axis. In the illustrated configuration, the guide 28 is substantially parallel to the long axis.
(26) The retractor system may additionally comprise a backing plate 34, for positioning on the opposite side of the wrist from the incision. The backing plate may comprise an elongate arcuate body 36 having an (anatomically as used) proximal end 38, a distal end 40, and an elongate concavity 42 for receiving the wrist.
(27) A convex side of the body 36 may be provided with a forceps landing zone 44, comprising a plurality of recesses 46 for receiving a forceps prong 48 as shown in
(28) The system 16 may additionally include a drill guide 50 having a proximal handle 52 and a distal guide 54. The guide 54 includes a guide path such as a lumen 56 for receiving a drill or K wire (not illustrated).
(29) Each of the first retractor 18 and second retractor 20 may be provided with a connector 60, 62, respectively. The connector 60, 62 may comprise an aperture, post, snap or other connector for receiving a tie to connect to the backing plate 34. The tie may be elastic, and mounted under tension to place a radially outwardly bias on the connectors 60, 62 to maintain the soft tissue in the retracted orientation. In one implementation of the invention, a single elastic tie may be attached to a first connector, extended around the back of the backing plate, tensioned, and attached to the second connector.
(30) Additional details of a backing plate 34 suited particularly for the wrist are illustrated in
(31) Additional details of a soft tissue retractor are illustrated in
(32) The radius engaging surface 24 is provided near the distal end 72, and is separated axially from the soft tissue retention surface 26 by an inflection 84. The soft tissue retention surface 26 may be provided with a greater width than the width of the radius engaging surface 24. In the illustrated implementation, radius engaging service 24 is provided on a projection 86 extending distally beyond the distal end of the guide structure 32, and having a maximum width of no more than about 70%, or no more than about 50% or less of the width of the soft tissue retention surface 26. The width of the projection tapers smaller in a distal direction to a rounded tip 88 which is spaced apart laterally from the longitudinal axis of the lumen 30.
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(36) The proximal portion of the retractor (see, e.g.,
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(38) Procedure steps in an exemplary procedure are described below. Not all steps are necessary in a particular procedure, multiple images may be obtained depending on the nature of the fracture(s), and the order of performance of some of the steps can be varied as will be understood by those of skill in the art.
(39) Take the Backing Plate out of the pouch.
(40) Place Backing Plate on the patient's forearm.
(41) Establish surgical access to the radius.
(42) Take one of the Ulnar side retractors out of the pouch.
(43) Drill the K wire at the desired angle using the handheld radiolucent drill guide.
(44) Slide Ulnar side retractor passing the K-wire through the guide lumen into desired position. Ensure the tip is distal to the guide lumen. Alternatively, insert the ulnar side retractor first, securing the distal tip under the bone. Then insert the K-wire into the lumen and drill into the bone.
(45) Take the Radial side retractor out of the pouch.
(46) Drill the K wire at the desired angle using the handheld radiolucent drill guide.
(47) Slide Radial side retractor passing the K-wire through the guide lumen into desired position. Ensure the tip is distal to the guide lumen.
(48) Secure both Ulnar, Radial, and Backing plate with rubber bands.
(49) If more visualization of the lunate region is needed, use the retractor end of the handheld radiolucent drill guide as a retraction mechanism.
(50) Place implant plate on the space between the two Ulnar fixed parts over the radius
(51) Check where plate was placed relative to the fixed device parts.
(52) Once implant plate is positioned, put some acumen K-wire (2 K wires placed, using the handheld radiolucent drill guide), to hold the plate in position.
(53) Clamp backing plate to the bone.
(54) Place another K wire (Trajectory K wire).
(55) Take imaging shot (Xray with contrast) to judge plate's position with respect to radial bone. Verify bone fragments are correctly positioned to ensure proper range of motion for the patient once healed.
(56) Move the setup until obtaining a proper shot by grabbing onto the clamp.
(57) Drive trajectory k wire forward/backwards or change trajectory as needed.
(58) Reposition the clamp accordingly to get a better view.
(59) Repeat the shot as needed.
(60) Remove K-wires.
(61) Remove rubber bands.
(62) Remove Ulnar and Radial parts.
(63) Remove Backing plate.
(64) Standard surgical closure.
(65) Additional details of a variety of system components are illustrated in the attached Figures, with structural details of specific examples identified in the table below and associated with call out numbers in the drawings. All recited dimensions are related to specific embodiments, but any such recited dimension may be varied by +/−25% or +/−15% or other scaling depending upon the desired application and performance as will be understood by those of skill in the art. Method steps are also described below the feature table, below.
(66) TABLE-US-00001 ID Feature Description Specification range 1 Wrist Base Curvature Curvature that Defined by four arc Backing matches the contour segments with radii plate of the forearm to allow 34, 44, 30, and 40 for arm resting on the mm. plate. 2 Side Cuts Two symmetric side Hourglass shaped cuts for matching Width of the plate at forearm shape and proximal end: 54.52 ensuring good support mm. and contact. Width of the plate at Cuts are symmetric distal end: 78.8 mm. for device to be used Width of the plate at for both left and right neck: 57.6 mm. arms. Cut: 40 mm width at proximal end 17.43 mm width at distal end 3 Distal wings Optimized degree of 144° of coverage radial/ulnar coverage, (wing-to-wing) in one implementation; generally within the range of from about 90 to 180 degrees 4 Length Optimal length to 160 mm. provide good structural support of forearm. 5 Fillet Fillet corners to Radius of 10 mm at smooth the edges distal, 8 mm at No sharp surfaces to proximal end, and 1 irritate patient skin or mm throughout. represent sharp points for gloves. 6 Grid pattern Covering the distal Rectangular pattern end, to improve the with 1 mm depth and grip and allow for contoured pockets; tunable clamp grid size may be from placement. about 0.5 to about 2.0 mm 7 Thickness Optimal thickness to At proximal end: 3 decrease bulkiness mm while ensuring At distal end: 4 mm; stiffness and strength both generally within the range of from about 1 mm-4 mm 8 Material Nylon 12 could Tensile Modulus: ultimately have 1620 MPa composite Tensile Strength: 48 reinforcement MPa Flexural/Bending Modulus (23° C.): 1,500 MPa 9 Scale Scaled to 0.8 on x and Scaling factor: 0.8 y axes for small size 10 Ulnar Base Profile Curved handle Defined by two 60° Plate extending laterally arcs with radii 25 mm (Left & away from the incision and 28.3 mm, Right) site so surgeon's view respectively. 20 mm is un-obstructed. long rectangular tail Length extended and 0.8 mm thick beyond wrist to create pointy end. appropriate vector for elastic restraints 11 Tip Tip created by a cut at Width: 15.78 mm the distal end. For Height: 11.5 mm better attachment of Fillet of 1.75 mm the plate within the radius. bony structures. Offset from centerline of plate for torsional adjustments Geometry provides leverage 12 Rib Cylindrical Rib Rib diameter: 6 mm structure appended on Inner hole diameter: opposite side of the 2.2 mm tip, with an inner hole Rib Length: 25 mm for K-wire placement Chamfer: 0.5 mm to secure the plates by distance and 45° drilling into the bone. Offset from centerline to aid in placement and rotation 13 Rounded corners at To improve flexibility, 9 mm radius. proximal end reduce bulkiness and smooth the edges. 14 Center cut To improve flexibility 23.05 mm radius when surgeon handles 35 mm cut length and fixates the plate at Fillets of 6 and 8 mm different positions. of radius at edges of Narrow neck to reduce center cut. the impact to incision length 15 Thickness Not too thick to avoid 3.3 mm in one bulkiness nor too thin implementation; so that it is too fragile generally within the range of from about 1-4 mm 16 Hook Located at the 12 mm wide, 8.6 mm proximal end. To long hook over 18.9 enable elastic band mm wide, 13.6 mm attachment. long gap. Radius of Hook arcs: 2.5 mm and 1.5 mm 17 Material Nylon 12 could Tensile Modulus: ultimately have 1620 MPa composite Tensile Strength: 48 reinforcement MPa Flexural/Bending Modulus (23° C.): 1,500 MPa 18 Lunate Tip Curved shape and flat Two 60° arcs with Retractor/ end for optimal tissue radii 32 mm and 25 Drill contact without mm. Guide impingement risk Variable thickness: from 3.25 to 5.25 mm. Two 7.5- and 10-mm radii arcs at the distal end of the tip. 19 Cut-out Cut-outs on sides of Cut-outs of 10.25- tip to confer hourglass and 15-mm radii shape along length of tip. Width at proximal end: 16 mm Width at distal end: 14.49 mm 20 Fillet Fillet corners to 3 of radius smooth the edges surrounding entire No sharp surfaces to part irritate patient skin or represent sharp points for gloves. 21 Loft Neck of the handle Rectangular to oval shape. Loft constraint by two 40- and 70-mm radii arcs. 22 Rib Rib cylindrical Rib radius: 3.25 mm structure appended on cylindrical rib of same side of the length 32.5 mm Inner retraction end, with an hole radius: 1.10 mm inner hole for K-wire Chamfer: 0.5 mm placement to secure distance and 45° the plates by drilling into the bone. 23 Extrusion Extrusion to increase Length 52 mm in one the length of the implementation; retractor end generally from about 40-80 mm 24 Handle Hole left that acts as 25-mm long, 6.5-mm handle for improved wide cut with the grip and potential shape of a slot in one interface with elastic implementation; restraints length generally from about 20-50 mm 25 Fillet Fillets along the rib for 0.5-mm fillets at smoothing purposes. chamfer No sharp surfaces to 1 mm fillet along irritate patient skin or length of the rib represent sharp points for gloves. 26 Fillet Fillets at the distal end Radius 1 mm along and handle for tip width. smoothing purposes. Radius 2 mm along No sharp surfaces to handle irritate patient skin or represent sharp points for gloves. 27 Duality Dual device useful for both tissue retraction and as a drill guide for K-wire insertion 28 Ankle Base Curvature Curvature that Defined by four arc Backing matches the contour segments with radii Plate of the _ to allow for _ 50, 54, 37.5, and resting on the plate. 41.5 mm. 29 Side Cuts Two symmetric side Hourglass shaped cuts for matching _ Width of the plate at shape and ensuring proximal end: 54.05 good support and mm. contact. Width of the plate at Cuts are symmetric distal end: 78.89 mm. for device to be used Width of the plate at for both left and right neck: 50 mm. legs. Cut: 40 mm width at proximal end 17.3 mm width at distal end 30 Distal wings Optimized degree of 144° of coverage tibial coverage. (wing-to-wing) 31 Length Optimal length to 160 mm. provide good structural support of _. 32 Fillet Fillet corners to Radius of 10 mm at smooth the edges distal, 8 mm at No sharp surfaces to proximal end, and 1 irritate patient skin or mm throughout. represent sharp points for gloves. 33 Grid pattern Covering the _end, to Rectangular pattern improve the grip and with 1 mm depth and allow for tunable contoured pockets clamp placement. 34 Thickness Optimal thickness to At proximal end: 3 decrease bulkiness mm while ensuring At distal end: 4 mm stiffness and strength 35 Material Nylon 12 could Tensile Modulus: ultimately have 1620 MPa composite Tensile Strength: 48 reinforcement MPa Flexural/Bending Modulus (23° C.): 1,500 MPa 36 Ankle Base Profile Curved handle Defined by two 60° side extending laterally arcs with radii 25 mm retractor away from the incision and 28.3 mm, site so surgeon's view respectively. 20 mm is un-obstructed. long rectangular tail Length extended and 0.8 mm thick beyond ankle to create pointy end. appropriate vector for elastic restraints 37 Tips Two tips created, Width: 15.78 mm mirror images of each Height: 11.5 mm other, by a cut at the Fillet of 1.75 mm distal end. For better radius. attachment of the plate within the bony structures. Geometry provides leverage 38 Rounded corners at To improve flexibility, 9 mm radius. proximal end reduce bulkiness and smooth the edges. 39 Side Relieves Two center cuts on 22.5 mm radius each side. 35 mm cut length To improve flexibility Fillets of 5 mm of when surgeon handles radius at edges of and fixates the plate at center cut different positions. Narrow neck to reduce the impact to incision length 40 Thickness Not too thick to avoid 3.3 mm bulkiness nor too thin so that it is too fragile 41 Hook Located at the Tilted 25.5° outward. proximal end. To 16 mm wide, 15.2 enable elastic band mm long hook over attachment. 22 mm wide, 20 mm Slightly bend outwards long gap. to aid in rubber band Radius of Hook arcs: placement. 4 mm and 1 mm 42 Material Nylon 12 could Tensile Modulus: ultimately have 1620 MPa composite Tensile Strength: 48 reinforcement MPa Flexural/Bending Modulus (23° C.): 1,500 MPa 43 System Tightening mechanism Grid pattern improving grip for clamping at different locations. 44 Compatibility k-wires and clamps 45 Adjustability after anchoring Variable tensioning with elastic bands to easily adjust positions 46 Clinical Position verification Device made of Nylon which is radiolucent, position can be verified during fluoroscopy imaging. 47 Variants of location Different scales for different patient sizes. 48 Radiolucency Materials transparent to X-rays 49 Hands free Self-retaining mechanism via elastic bands and clamp placement 50 Permanent thru procedure Self-retaining mechanism via elastic bands and clamp placement