POWER CONVERSION CIRCUIT AND POWER SUPPLY DEVICE
20240333170 ยท 2024-10-03
Inventors
Cpc classification
H02M1/0006
ELECTRICITY
H02M1/44
ELECTRICITY
H02M3/33576
ELECTRICITY
International classification
H02M1/44
ELECTRICITY
H02M1/42
ELECTRICITY
Abstract
The invention discloses a power conversion circuit and a power supply device. The power conversion circuit is applied to a power supply device, comprising: an AC/DC conversion circuit, wherein a DC side of the AC/DC conversion circuit has a first reference potential point; a first common-mode inductor; a DC/DC conversion circuit including a primary circuit having a second reference potential point, a secondary circuit and a transformer; wherein a first terminal of the first common-mode inductor is connected to the DC side of the AC/DC conversion circuit, and a second terminal of the first common-mode inductor is connected to the primary circuit of the DC/DC conversion circuit; the first reference potential point or the second reference potential point is connected to an electric field shield.
Claims
1. A power conversion circuit applied to a power supply device, comprising: an AC/DC conversion circuit, wherein a DC side of the AC/DC conversion circuit has a first reference potential point; a first common-mode inductor; a DC/DC conversion circuit comprising a primary circuit having a second reference potential point, a secondary circuit and a transformer; wherein, a first terminal of the first common-mode inductor is connected to the DC side of the AC/DC conversion circuit, and a second terminal of the first common-mode inductor is connected to the primary circuit of the DC/DC conversion circuit; the first reference potential point or the second reference potential point is connected to an electric field shield.
2. The power conversion circuit according to claim 1, further comprising: a first capacitor; a second capacitor connected in parallel to an output terminal of the AC/DC conversion circuit; a third capacitor connected in parallel to an input terminal of the DC/DC conversion circuit; wherein, a first end of the first capacitor is connected to one end of the third capacitor, and a second end of the first capacitor is electrically connected to one end of an output capacitor of the DC/DC conversion circuit.
3. The power conversion circuit according to claim 2, wherein, the third capacitor comprises a first resonant capacitor and a second resonant capacitor connected in series and having a first node therebetween; the primary circuit of the DC/DC conversion circuit further comprises a switch bridge arm and a resonant inductor, a first end of a primary winding of the transformer is connected to a central point of the switch bridge arm through the resonant inductor, and a second end of the primary winding of the transformer is connected to the first node.
4. The power conversion circuit according to claim 2, wherein the AC/DC conversion circuit further comprises: a rectifier circuit; a power factor correction circuit connected to the rectifier circuit; wherein, the power factor correction circuit has the first reference potential point, and the first common-mode inductor is disposed between the power factor correction circuit and the DC/DC conversion circuit.
5. The power conversion circuit according to claim 4, wherein, an equivalent impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit is greater than ? of an impedance value of the first common-mode inductor, wherein the equivalent impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit and the impedance value of the first common-mode inductor are associated with an operating frequency of the power conversion circuit.
6. The power conversion circuit according to claim 5, further comprising a control circuit, wherein the control circuit comprising: a first control circuit for controlling switching devices in the AC/DC conversion circuit; and a second control circuit for controlling switching devices in the DC/DC conversion circuit; wherein the first control circuit is electrically connected to the first reference potential point, and the second control circuit is electrically connected to the second reference potential point.
7. The power conversion circuit according to claim 6, further comprising an auxiliary power supply circuit, the auxiliary power supply circuit comprising: a first auxiliary power supply circuit for powering the first control circuit; and a second auxiliary power supply circuit for powering the second control circuit; wherein the first auxiliary power supply circuit and the second auxiliary power supply circuit are coupled to the transformer through a first auxiliary winding and a second auxiliary winding, respectively, a first end of the first auxiliary power supply circuit is connected to a first end of the first auxiliary winding, a second end of the first auxiliary power supply circuit is connected to a second end of the first auxiliary winding and electrically connected to the first reference potential point, a first end of the second auxiliary power supply circuit is connected to a first end of the second auxiliary winding, and a second end of the second auxiliary power supply circuit is connected to a second end of the second auxiliary winding and electrically connected to the second reference potential point.
8. The power conversion circuit according to claim 6, wherein the first control circuit and the second control circuit are separately powered by isolated power supplies respectively.
9. The power conversion circuit according to claim 1, wherein, the electric field shield is a metal shield layer.
10. The power conversion circuit according to claim 1, further comprising: a radio frequency interference filter circuit disposed at an AC side of the AC/DC conversion circuit and comprising a second common-mode inductor for suppressing radio frequency interference.
11. A power supply device, comprising: an insulating shell; a metal shielding layer disposed within the insulating shell; a power conversion circuit, comprising: an AC/DC conversion circuit, wherein a DC side of the AC/DC conversion circuit has a first reference potential point; a first common-mode inductor; a DC/DC conversion circuit comprising a primary circuit having a second reference potential point, a secondary circuit and a transformer; wherein, a first terminal of the first common-mode inductor is connected to the DC side of the AC/DC conversion circuit, and a second terminal of the first common-mode inductor is connected to the primary circuit of the DC/DC conversion circuit; the first reference potential point or the second reference potential point is connected to the metal shield layer.
12. The power supply device according to claim 11, wherein, the first reference potential point is a first reference ground, and the second reference potential point is a second reference ground.
13. The power conversion circuit according to claim 11, further comprising: a first capacitor; a second capacitor connected in parallel to an output terminal of the AC/DC conversion circuit; a third capacitor connected in parallel to an input terminal of the DC/DC conversion circuit; wherein, a first end of the first capacitor is connected to one end of the third capacitor, and a second end of the first capacitor is electrically connected to one end of an output capacitor of the DC/DC conversion circuit.
14. The power conversion circuit according to claim 13, wherein, the third capacitor comprises a first resonant capacitor and a second resonant capacitor connected in series and having a first node therebetween; the primary circuit of the DC/DC conversion circuit further comprises a switch bridge arm and a resonant inductor, a first end of a primary winding of the transformer is connected to a central point of the switch bridge arm through the resonant inductor, and a second end of the primary winding of the transformer is connected to the first node.
15. The power conversion circuit according to claim 11, wherein the AC/DC conversion circuit further comprises: a rectifier circuit; a power factor correction circuit connected to the rectifier circuit; wherein, the power factor correction circuit has the first reference potential point, and the first common-mode inductor is disposed between the power factor correction circuit and the DC/DC conversion circuit.
16. The power conversion circuit according to claim 11, wherein an equivalent impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit is greater than ? of an impedance value of the first common-mode inductor, wherein the equivalent impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit and the impedance value of the first common-mode inductor are associated with an operating frequency of the power conversion circuit.
17. The power supply device according to claim 11, wherein the power conversion circuit comprises a control module, comprising: a first control circuit for controlling switching devices in the AC/DC conversion circuit; and a second control circuit for controlling switching devices in the DC/DC conversion circuit; wherein the first control circuit is electrically connected to the first reference potential point, and the second control circuit is electrically connected to the second reference potential point.
18. The power supply device according to claim 17, wherein the power conversion circuit comprises an auxiliary power supply module, comprising: a first auxiliary power supply circuit for powering the first control circuit; and a second auxiliary power supply circuit for powering the second control circuit; wherein the first auxiliary power supply circuit and the second auxiliary power supply circuit are coupled to the transformer through a first auxiliary winding and a second auxiliary winding, respectively, a first end of the first auxiliary power supply circuit is connected to a first end of the first auxiliary winding, a second end of the first auxiliary power supply circuit is connected to a second end of the first auxiliary winding and electrically connected to the first reference potential point, a first end of the second auxiliary power supply circuit is connected to a first end of the second auxiliary winding, and a second end of the second auxiliary power supply circuit is connected to a second end of the second auxiliary winding and electrically connected to the second reference potential point.
19. The power supply device according to claim 17, wherein the power conversion circuit comprises an auxiliary power supply module, comprising: a first isolated power supply for powering the first control circuit; and a second isolated power supply for powering the second control circuit.
20. The power supply device according to claim 11, wherein the power conversion circuit comprises a radio frequency interference filter disposed at an AC side of the AC/DC conversion circuit and comprising a common-mode filter for suppressing radio frequency interference.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] To clearly explain the technical solution implemented by the invention, hereinafter the accompanying drawings used in the embodiments are simply introduced.
[0011]
[0012]
[0013]
[0014] common-mode inductor is located at a DC side.
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024] Additional aspects and advantages of the invention are partially explained in the below description, and partially become apparent from the description, or can be obtained from practice of the invention.
DETAILED EMBODIMENTS OF THE INVENTION
[0025] The exemplary implementations will now be described more fully with reference to the accompanying drawings. However, the exemplary implementations may be implemented in various forms and should not be understood as being limited to the implementations set forth herein; on the contrary, these implementations are provided so that this disclosure will be thorough and complete, and the conception of exemplary implementations will be fully conveyed to those skilled in the art.
[0026] When introducing the described and/or illustrated factors or components or the like, the words one, first, the and at least one represent one or more factors or components, or the like. The terms comprise, include and have represent an open and including meaning, and refer to other factors or components, or the like, except the listed factors, components or the like. Moreover, the terms first, second and the like in the claims are only used as signs, instead of limiting the numbers of the object.
[0027]
[0028] In this embodiment, the power conversion circuit 10 further includes a radio frequency interference filter circuit (not shown). The radio frequency interference filter circuit is disposed between the AC power supply 11 and the AC/DC conversion circuit 12, and includes a second common-mode inductor for suppressing radio frequency interference in the power conversion circuit 10.
[0029] Hereinafter implementation of this embodiment is explained in details combining with
[0030] As shown in
[0031]
[0032]
[0033] In some other embodiments, a first capacitor is connected between the secondary circuit and the primary circuit of the DC/DC conversion circuit. As shown in
[0034] Since the first reference potential point P1 or the second reference potential point P2 is electrically connected to the electric field shield, the value of C.sub.PFC-FG becomes small, such that common-mode noise produced by the power factor correction circuit and the DC/DC conversion circuit can be omitted, and in such case, when the first common-mode inductor is moved from the AC side to the DC side, i.e., the first common-mode inductor is disposed between the AC/DC conversion circuit and the DC/DC conversion circuit, the electromagnetic interference filtering performance of the power conversion circuit is not affected. When a voltage at a DC bus side of an output terminal of the power factor correction circuit is 4 to 5 times of an AC power supply voltage, a current at the DC bus side is ? to ? of a current at an input AC side. In other words, power loss caused by the first common-mode inductor disposed at the DC side can be reduced to 1/16 to 1/25 of the power loss caused by the first common-mode inductor disposed at the AC side. Since power loss of the first common-mode inductor is reduced, efficiency of the power conversion circuit is significantly improved. Meanwhile, since a current flows through the first common-mode inductor is decreased, a smaller magnet ring and a thinner wire diameter can be adopted, thereby reducing a size of the first common-mode inductor and enhancing a power density of the power conversion circuit 10. Meanwhile, a first capacitor is disposed between the primary circuit and the secondary circuit of the DC/DC conversion circuit, such that common-mode noise of the secondary circuit of the DC/DC conversion circuit firstly flows through the capacitor 334, and then the first common-mode inductor 32, which the first capacitor and the first common-mode inductor forms a LC filter structure, such that filtering effect is further optimized. Therefore, an object of obviously reducing power loss and a size of the first common-mode inductor and improving a power density can be reached without affect the electromagnetic interference filtering performance.
[0035] Since the power conversion circuit further includes but not limited to a control circuit, an auxiliary power supply circuit and a communication circuit, in addition to a main power circuit, there is also a first equivalent impedance between the power factor correction circuit 312 and the DC/DC conversion circuit 33, the first equivalent impedance is connected in parallel to the first common-mode inductor 32 in the circuit equivalent model, and a first equivalent impedance value and an impedance value of the first common-mode inductor 32 are associated with an operating frequency of the power conversion circuit. In some embodiments, By isolating the power factor correction circuit 312 and the DC/DC conversion circuit 33 from their respective control circuits, the auxiliary power supply circuits and the communication circuits, the first equivalent impedance value between the power factor correction circuit 312 and the DC/DC conversion circuit 33 is greater than the impedance value of the first common-mode inductor 32 under an operating frequency, which the operating frequency may be within an operating frequency interval, to ensure that the first common-mode inductor is not short-circuited in order to play the role of electromagnetic interference filter, and the implementation is not limited thereto. That is, within an interval of the operating frequency of the power conversion circuit, the impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit may be greater than ? of the impedance value of the first common-mode inductor, when the operating frequency of the power conversion circuit may be any operating frequency within a frequency range from 150 kHz to 500 kHz, but the operating frequency is not limited thereto.
[0036] Referring to
[0037]
[0038] In some other embodiments, the first control circuit 341 and the second control circuit 342 can also be separately powered by isolated power supplies. It should be noted that the auxiliary power supply circuits for the first control circuit and the second control circuit need to be isolated from each other, and the specific method of connection is not limited thereto.
[0039] In still some other embodiments, the first control circuit 341 and the second control circuit 342 may not have a communication circuit therebetween. After the AC/DC conversion circuit starts working, the second control circuit may control the DC/DC conversion circuit to work by the way of detecting whether a DC bus voltage reaches a set value, and the way that the control circuits control the corresponding main power circuit to work is not limited thereto.
[0040] By isolating of including the respective control circuits, the auxiliary power supply circuits and the communication circuits, but not limited to, of the AC/DC conversion circuit and the DC/DC circuit in the power conversion circuit, A first equivalent impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit is greater than an impedance value of the first common-mode inductor, and the impedance value between the AC/DC conversion circuit and the DC/DC conversion circuit is greater than 1/2 of the impedance value of the first common-mode inductor so when common-mode noise produced by the DC/DC conversion circuit flows to the AC/DC conversion circuit, the common-mode noise is filtered by the first common-mode inductor.
[0041]
[0042] As for a power conversion circuit without a power factor correction circuit, it is also possible to move the first common-mode inductor from the AC side to the DC side of the AC/DC conversion circuit.
[0043] The power conversion circuit shown in the embodiments of the invention arranges the first common-mode inductor at the DC side of the power conversion circuit by connecting the reference potential point of the circuits at the primary side of the transformer and the electric field shield, thus obviously reducing power loss and a size of the first common-mode inductor without influence on the electromagnetic interference filtering effect, and the power conversion circuit shown in the embodiments of the invention may be applied to the power supply device 20 of
[0044] Combining with
[0045] The first reference potential point or the second reference potential point is connected to the metal shield layer, the first reference potential point may be a first reference ground, and the second reference potential point may be a second reference ground. The DC/DC conversion circuit includes a first capacitor, and a first end and a second end of the capacitor are connected to the first fixed voltage potential point and the second fixed voltage potential point in the primary circuit and the secondary circuit, respectively.
[0046] The power conversion circuit further includes a control module, and the control module includes a first control circuit for controlling switching devices in the AC/DC conversion circuit and a second control circuit for controlling switching devices in the DC/DC conversion circuit. The first control circuit is electrically connected to the first reference potential point, and the second control circuit is electrically connected to the second reference potential point.
[0047] The power conversion circuit further includes an auxiliary power supply module, and the auxiliary power supply module includes a first auxiliary power supply circuit for powering the first control circuit and a second auxiliary power supply circuit for powering the second control circuit. The first auxiliary power supply circuit and the second auxiliary power supply circuit may be coupled to the transformer in the DC/DC conversion circuit through a first auxiliary winding and a second auxiliary winding, respectively, a first end of the first auxiliary power supply circuit is connected to a first end of the first auxiliary winding, a second end of the first auxiliary power supply circuit is connected to a second end of the first auxiliary winding and electrically connected to the first reference potential point, a first end of the second auxiliary power supply circuit is connected to a first end of the second auxiliary winding, and a second end of the second auxiliary power supply circuit is connected to a second end of the second auxiliary winding and electrically connected to the second reference potential point.
[0048] The auxiliary power supply module includes a first independent power supply for powering the first control circuit and a second independent power supply for controlling the second control circuit.
[0049] In some embodiments, the power conversion circuit further includes a second capacitor disposed between the first common-mode inductor and the AC/DC conversion circuit, and a third capacitor disposed between the first common-mode inductor and the DC/DC conversion circuit or integrated into the resonant capacitor of the DC/DC conversion circuit.
[0050] In some embodiments, the power conversion circuit further includes a radio frequency interference filter disposed at an AC side of the AC/DC conversion circuit and including a second common-mode filter for suppressing radio frequency interference in the power conversion circuit.
[0051] Although the embodiments of the invention have been illustrated and described, as for those ordinary in the art, it can be understood that these embodiments may have various changes, modifications, alternations and variations without departing from principle and spirit of the invention, and the protection scope of the invention is determined by the scope defined by the appended claims.