NUMERICAL CONTROL TOOL HOLDER, ROTARY BODY DYNAMIC BALANCE DETECTION AND CORRECTION DEVICE, AND METHOD
20240326193 ยท 2024-10-03
Inventors
- LIN-FEI QIU (Kunshan, CN)
- XIAN-QIAN ZENG (Kunshan, CN)
- YU XIA (Kunshan, CN)
- DA-WEI LI (Kunshan, CN)
- JIAN-GUANG GAO (Kunshan, CN)
Cpc classification
B23Q15/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A rotary body dynamic balance detection and correction device, comprising a detection assembly and a machining correction assembly. The detection assembly is configured to detect the amount of unbalance of a rotary body. The machining correction assembly is configured to machine an outer peripheral face of the rotary body to form a correction hole, so that the value of the amount of unbalance of the machined rotary body does not exceed the value of a preset maximum amount of unbalance. The rotary body dynamic balance detection and correction device can effectively correct the amount of unbalance of the rotary body, reduce the degree of unbalance of the rotary body, and avoid excessive lateral vibration generated when the rotary body rotates at a high speed. A rotary body dynamic balance detection and correction method and a numerical control tool holder are also provided.
Claims
1. A rotary body dynamic balance detection and correction device, comprising: a detection assembly, configuring for detecting an amount of unbalance of a rotary body; and a machining correction assembly, configuring for machining and forming one or more correction holes on an outer peripheral surface of the rotary body, to make a value of the amount of unbalance of the rotary body do not exceed a predetermined value of a maximum amount of unbalance.
2. The rotary body dynamic balance detection and correction device as claimed in claim 1, wherein the rotary body is a numerical control tool holder, the detection assembly comprises an imitation computer numerical control (CNC) machine tool spindle, the imitation CNC machine tool spindle having a locking cylinder for clamping the numerical control tool holder, a dynamic balance measuring instrument is provided on the imitation CNC machine tool spindle, the dynamic balance measuring instrument is configured to measure the amount of unbalance of the numerical control tool holder when the imitation CNC machine tool spindle drives the numerical control tool holder to rotate.
3. The rotary body dynamic balance detection and correction device as claimed in claim 2, wherein the machining correction assembly comprises a machining head, a head displacement assembly, and a tool setting assembly, the machining head is mounted to the head displacement assembly, and the machining head is movable by the head displacement assembly to a position to be machined, the position to be machined locates at the outer peripheral surface of the numerical control tool holder clamped to the locking cylinder and corresponds to the machining head, the tool setting assembly is configured for a tool setting of the machining head.
4. The rotary body dynamic balance detection and correction device as claimed in claim 3, wherein the machining correction assembly further comprises a tool holder clamping assembly, the tool holder clamping assembly is configured for clamping the numerical control tool holder to limit a rotation of the numerical control tool holder.
5. A method of a dynamic balance detection and correction of a rotary body, comprising: detecting a dynamic balance of the rotary body, to obtain an initial amount of unbalance {right arrow over (U.sub.0)} of the rotary body; and machining the rotary body for a correction, and machining a correction hole in an outer peripheral surface of the rotary body, wherein a value of an amount of unbalance of the rotary body after machining of the correction hole does not exceed a value of a predetermined maximum amount of unbalance.
6. The method as claimed in claim 5, wherein, the outer peripheral surface of the rotary body includes a non-machinable angle range and a machinable angle range, when the initial amount of unbalance {right arrow over (U.sub.0)} is in the non-machinable angle range of the rotary body, N correction holes are machined in the machinable angle range of the rotary body, a vector sum of N amounts of unbalance {right arrow over (U)} corresponding to N correction holes is equal to the initial amount of unbalance {right arrow over (U.sub.0)}, and N is an integer greater than or equal to 2.
7. The method as claimed in claim 6, wherein, the rotary body is a numerical control tool holder, limiting grooves are defined on the outer peripheral surface of the numerical control tool holder, the limiting grooves are configured for rotatable mounting of the numerical control tool holder, bottom surfaces of the limiting grooves being reference planes, N correction holes are formed by drilling inwardly along a radial direction of the numerical control tool holder by means of a ball drill bit, a process of forming N correction holes includes: determining a drilling depth h and a drilling angle ? of each of N correction holes according to a radius r.sub.0 of the ball drill bit and an amount of unbalance {right arrow over (U)} corresponding to each of N correction holes, and for a correction hole formed by drilling from the reference plane, the drilling angle ? is equal to an angle of the corresponding amount of unbalance {right arrow over (U)} of the correction hole formed by drilling from the reference plane, and the drilling depth h is calculated by following equations:
8. The method as claimed in claim 7, wherein, N=2, two corresponding amounts of unbalance {right arrow over (U)} are {right arrow over (U.sub.1)} and {right arrow over (U.sub.2)}, and both {right arrow over (U.sub.1)} and {right arrow over (U.sub.2)} are respectively located on two sides of the initial amount of unbalance {right arrow over (U.sub.0)}, and the method further comprises: setting an angle ?.sub.1 between one of the two corresponding amounts of unbalance {right arrow over (U.sub.1)} and the initial amount of unbalance {right arrow over (U.sub.0)}, and setting an angle ?.sub.2 between another one of the two corresponding amounts of unbalance {right arrow over (U.sub.2)} and the initial amount of unbalance {right arrow over (U.sub.0)}; and determining values of the two corresponding amounts of unbalance {right arrow over (U.sub.1)} and {right arrow over (U.sub.2)} according to following equations:
9. The method as claimed in claim 7, wherein, if the correction hole formed by drilling from the reference plane by the ball drill bit along the drilling angle ? and a limiting groove coincide completely or do not coincide at all, then the drilling angle ? is a machinable angle, and a set consisting of all of the machinable angles constitutes the machinable angle range, a range outside the machinable angle range is the non-machinable angle range.
10. A numerical control tool, comprising: a tool holder body and a plurality of correction holes defined on the tool holder body, wherein the plurality of correction holes is processed by the method as claimed in claim 5.
11. The rotary body dynamic balance detection and correction device as claimed in claim 2, wherein, an internal structure of the imitation CNC machine tool spindle is symmetrical to minimize an unbalance error of a rotating portion.
12. The rotary body dynamic balance detection and correction device as claimed in claim 2, wherein, the dynamic balance measuring instrument comprises an annular magnetic strip and a magnetic scale, the imitation CNC machine tool spindle is driven to rotate through a synchronous belt, the annular magnetic strip and the magnetic scale are configured for recording a real-time position of the tool holder.
13. The rotary body dynamic balance detection and correction device as claimed in claim 3, wherein, the tool setting assembly comprises a tool setting moving assembly and a tool setting instrument, the tool setting instrument is mounted to the tool setting moving assembly, the tool setting instrument is movable relative to the machining head driven by the tool setting moving assembly to perform a tool setting operation.
14. The rotary body dynamic balance detection and correction device as claimed in claim 3, wherein, the head displacement assembly comprises a moving mechanism, the moving mechanism comprises a horizontal bearing platform, a handwheel, a lead screw nut assembly, and a sliding guide, the horizontal bearing platform is arranged on the sliding guide, the handwheel controls the lead screw nut assembly to rotate, and position of the horizontal bearing platform can be adjusted up and down.
15. The rotary body dynamic balance detection and correction device as claimed in claim 3, wherein, the machining head comprises a machining tool, a tool clamp, a machining rotary motor, and a machining feed motor, the machining tool is clamped in the tool clamp, the machining rotary motor is drive-connected to the tool clamp and rotates the machining tool via the tool clamp, the machining feed motor is drive-connected to the machining rotary motor and drives the machining rotary motor, the tool clamp, and the machining tool as a whole to move in a direction close to or away from the numerical control tool holder.
16. The method as claimed in claim 6, wherein, when the initial amount of unbalance {right arrow over (U.sub.0)} is in the machinable range of the rotary body, one correction hole is machined on the rotary body according to the value and direction of the initial amount of unbalance {right arrow over (U.sub.0)}.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings in the embodiments will be briefly introduced below, and it should be understood that the following accompanying drawings only show certain embodiments of the present application, and therefore should not be regarded as a limitation of the scope, and that, for the person of ordinary skill in the field, other relevant accompanying drawings can be obtained based on the drawings without creative labor.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
TABLE-US-00001 Description of main components or elements: Rotary body 10 numerical control tool holder 11 outer peripheral surface 12 correction hole 13 took holder body 14 limiting groove 15 reference plane 16 machinable angle range 17 non-machinable angle range 18 rotary body dynamic balance detection and correction device 20 detection assembly 21 machining correction assembly 22 base 23 imitation CNC machine tool spindle 24 locking cylinder 25 dynamic balance measuring instrument 26 annular magnetic strip 27 magnetic scale 28 synchronous belt 29 drive motor 30 machining head 31 head displacement assembly 32 tool setting assembly 33 moving mechanism 34 horizontal bearing platform 35 handwheel 36 lead screw nut assembly 37 sliding guide 38 slide base 39 slide hole 40 machining tool 41 tool clamp 42 machining rotary motor 43 machining feed motor 44 tool setting moving assembly 45 tool setting instrument 46 horizontal cylinder 47 vertical cylinder 48 tool holder clamping assembly 49 clamping cylinder 50 clamping head 51 housing 52
DETAILED DESCRIPTION
[0039] The present disclosure will be further described in detail below in combination with the accompanying drawings.
[0040] In order to better understand the above objects, features and advantages of the disclosure, the disclosure is described in detail below in combination with the accompanying drawings and embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0041] Many specific details are set forth in the following description to facilitate a full understanding of the disclosure. The described embodiments are only some of the embodiments of the disclosure, not all of them. Based on the embodiments of the disclosure, all other embodiments obtained by those skilled in the art without creative work belong to the protective scope of the disclosure.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meanings generally understood by those skilled in the technical field of the present disclosure. The terms used in the specification of the disclosure herein are only for the purpose of describing specific embodiments, and are not intended to limit the disclosure.
[0043] Referring to
[0044] In the present application, the term rotary body refers to an object that can rotate around its rotary axis, such as a numerical control tool holder configured to hold and rotate a tool in CNC machining.
[0045] The rotary body dynamic balance detection and correction device 20 in the present application corrects the amount of unbalance of the rotary body 10 by detecting the amount of unbalance and machining a correction hole 13 in the peripheral surface 12 of the rotary body 10, to reduce the amount of unbalance of the rotary body 10 and avoid excessive transverse vibration when the rotary body 10 rotates at a high speed.
[0046] Referring to
[0047] In one embodiment, the imitation CNC machine tool spindle 24 is mounted vertically facing upward on the base 23, and the numerical control tool holder 11 is loaded into the locking cylinder 25 of the imitation CNC machine tool spindle 24 from an upper part. The base 23 is also provided with a drive motor 30, and the drive motor 30 rotates the numerical control tool holder 11 and the rotating portion of the spindle by means of a synchronous belt 29.
[0048] Referring to
[0049] The head displacement assembly 32 includes a moving mechanism 34. The moving mechanism 34 includes a horizontal bearing platform 35, a handwheel 36, a lead screw nut assembly 37, and a sliding guide 38. The horizontal bearing platform 35 is slidably fitted to the base 23 by the sliding guide 38. The handwheel 36 controls the lead screw nut assembly 37 to rotate, so that position of the horizontal bearing platform 35 can be adjusted up and down. The horizontal bearing platform 35 is provided with a slide base 39 having a slide hole 40 along the horizontal.
[0050] The machining head 31 includes a machining tool 41, a tool clamp 42, a machining rotary motor 43, and a machining feed motor 44. The machining tool 41 is provided in a horizontal direction and corresponds radially to an outer peripheral surface 12 of the numerical control tool holder 11, and the machining tool 41 is clamped in the tool clamp 42. The machining rotary motor 43 is drive-connected to the tool clamp 42 and rotates the machining tool 41 via the tool clamp 42. The machining feed motor 44 is drive-connected to the machining rotary motor 43 and is capable of driving the machining rotary motor 43, the tool clamp 42, and the machining tool 41 as a whole to move in a direction close to or away from the numerical control tool holder 11. Furthermore, the tool clamp 42 is slidably supported in the slide hole 40 of the slide base 39. In one embodiment, the axis of the machining tool 41 is perpendicular to the axis of the numerical control tool holder 11.
[0051] In one embodiment, the tool setting assembly 33 is configured for tool setting of the machining head 31. In one embodiment, the tool setting assembly 33 includes a tool setting moving assembly 45 and a tool setting instrument 46. The tool setting instrument 46 is mounted to the tool setting moving assembly 45. The tool setting instrument 46 can be driven by the tool setting moving assembly 45, so that the tool setting instrument 46 is capable of being moved relative to the machining head 31 to perform a tool setting operation. In one embodiment, the tool setting moving assembly 45 includes a horizontal cylinder 47 and a vertical cylinder 48. The tool setting instrument 46 is connected to the vertical cylinder 48. The tool setting instrument 46 can be moved vertically by the vertical cylinder 48. The horizontal cylinder 47 is fixedly mounted, and the horizontal cylinder 47 is drive-connected to the vertical cylinder 48 to move the vertical cylinder 48 and the tool setting instrument 46 in an axial direction of the machining tool 41. During tool setting operation, the horizontal cylinder 47 and the vertical cylinder 48 are extended to drive the tool setting instrument 46 to move to correspond to the machining tool 41, and then the machining feed motor 44 drives the machining tool 41 to move horizontally until the machining tool 41 encounters the tool setting instrument 46. Position data of the machining feed motor 44 is recorded, and then the horizontal cylinder 47 and the vertical cylinder 48 are retracted respectively, and the machining feed motor 44 is retracted to complete tool setting operation.
[0052] In one embodiment, the machining correction assembly 22 further includes a tool holder clamping assembly 49, the tool holder clamping assembly 49 is configured for clamping the numerical control tool holder 11 to limit self-rotation of the numerical control tool holder 11. In one embodiment, the tool holder clamping assembly 49 is mounted on the base 23, and the tool holder clamping assembly 49 includes a clamping cylinder 50 and a clamping head 51. The claiming head is connected to the clamping cylinder 50. The clamping head 51 can be closed to clamp the numerical control tool holder 11, thereby limiting self-rotation of the numerical control tool holder 11, so that the machining tool 41 can define the correction holes 13 on the numerical control tool holder 11.
[0053] Referring to
[0054] Referring to
[0055] After machining the correction hole 13 at one time, detecting whether the amount of unbalance meets the requirement of not exceeding the preset maximum amount of unbalance, and if it does, the correction process is completed; if it does not, the correction process is carried out again until the requirement is met. In one embodiment, the value of the preset maximum amount of unbalance may be set to 1 gmm.
[0056] In one embodiment, before machining the correction hole 13, tool setting operation can be applied on the machining tool 41 by the tool setting assembly 33. The dynamic balance detection and correction method of the rotary body of the present application corrects the amount of unbalance of the rotary body 10 by means of the detection of the amount of unbalance and the processing of the correction holes 13 in the outer peripheral surface 12 of the rotary body 10, reduces the degree of unbalance of the rotary body 10, and avoids excessive transverse vibration when the rotary body 10 rotates at a high speed.
[0057] Referring to
[0058] Referring to
[0059] Referring to
[0060] Wherein, L is a distance from a axis center O.sub.1 of the numerical control tool holder 11 to the reference plane 16, r.sub.0 is a radius of the drill bit, R is a distance from the axis center O.sub.1 of the numerical control tool holder 11 to an intersection of a radial line along the angle ? and through the axis center O.sub.1 of the numerical control tool holder 11 and the reference plane, ? is a density of the material of the numerical control tool holder 11, and U is a value of the amount of the unbalance {right arrow over (U)} corresponding to the correction hole 13.
[0061] For the correction hole 13 defined from the curved section of the peripheral surface 12, the drilling angle ? is equal to the angle of the amount of unbalance {right arrow over (U)} corresponding to that correction hole 13, and the drilling depth h may be given by the detection assembly 21.
[0062] The detection assembly has a calculation part. The calculation part considers the numerical control tool holder 11 as a cylindrical shape without forming the limiting groove 15, and obtains a relationship between the amount of unbalance {right arrow over (U)} and the corresponding machining depth h according to a geometrical relationship. For the correction hole 13 drilled from the curved section of the peripheral surface 12, the correction hole 13 can be dilled based on the machining depth h obtained therefrom. While for the correction hole 13 frilled from the reference plane 16, it is necessary to use the above formula to perform correction.
[0063] In one embodiment, referring to
[0064] Wherein, U.sub.0 is the value of the amount of unbalance {right arrow over (U.sub.0)}, U.sub.1 is the value of the amount of unbalance {right arrow over (U.sub.1)}, and U.sub.2 is the value of the amount of unbalance {right arrow over (U.sub.2)}.
[0065] In practice, there is a 70% chance that the initial amount of unbalance of the numerical control tool holder 11 will fall into the non-machinable angle range 18, so it is necessary to adopt the above mentioned way of changing the initial amount of unbalance {right arrow over (U.sub.0)} into N amounts of unbalance and then machining the corrected holes separately.
[0066] Referring to
[0067] The numerical control tool holder 11 corrected by the dynamic balance detection and correction method has a high degree of dynamic balance, low transverse vibration during high-speed rotation, and high machining accuracy.
[0068] Even though information and advantages of the present embodiments have been set forth in the foregoing description, together with details of the structures and functions of the present embodiments, the disclosure is illustrative only; changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present embodiments to the full extent indicated by the plain meaning of the terms in which the appended claims are expressed.