Robot end effector with rotating barrel for dispensing an extrudable substance
11583886 · 2023-02-21
Assignee
Inventors
- John Walter Pringle, IV (Torrance, CA, US)
- Angelica Davancens (Reseda, CA, US)
- Dehwei Hsu (Cypress, CA, US)
- Derek Nelson (Long Beach, CA, US)
- Steve Andres Sandoval (Long Beach, CA, US)
Cpc classification
B05C11/1036
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/2305
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0225
PERFORMING OPERATIONS; TRANSPORTING
B25J15/0019
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0216
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
B25J15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A robot end effector (100) for dispensing an extrudable substance (102) comprises a chassis (110), a static mixer (101), and cartridge bays (122), extending from the chassis (110). Each of the cartridge bays (122) is shaped to receive a corresponding one of the two-part cartridges (104). Fluidic communication between the selected one of the two-part cartridges (104) and the static mixer (101) is established when the cartridge bays (122) are rotated about an axis (190) to a predetermined orientation with respect to the chassis (110). The robot end effector (100) also comprises a dispensing valve (130), attached to the chassis (110), and a head assembly (150), comprising an inlet manifold (152). The inlet manifold (152) is configured to selectively supply compressed air from a pressure source (199) to contents of a corresponding one of the two-part cartridges (104).
Claims
1. A robot end effect for dispensing an extrudable substance, the robot end effector comprising: a chassis; a mixer housing, extending from the chassis and configured to receive a static mixer, wherein: the static mixer comprises a mixer inlet and a mixer outlet, which is in fluidic communication with the mixer inlet; and the mixer housing is selectively movable, with respect to the chassis, linearly along an axis; cartridge bays, extending from the chassis, wherein: each of the cartridge bays is shaped to receive a corresponding one of two-part cartridges; each one of the two-part cartridges comprises a cartridge outlet; the cartridge bays are rotatable, with respect to the chassis, about the axis; and fluidic communication between the cartridge outlet of a corresponding one of the two-part cartridges and the mixer inlet is established when the cartridge bays are rotated about the axis to a predetermined orientation relative to the chassis and the mixer housing is translated along the axis relative to the chassis so that the cartridge outlet of a corresponding one of the two-part cartridges and the mixer inlet are fluidically coupled with each other; a dispensing valve, attached to the chassis and comprising a valve inlet and a valve outlet, wherein: the valve outlet is in selective fluidic communication with the valve inlet; and the valve inlet and the mixer outlet are configured to be in fluidic communication with each other; and a head assembly, comprising an inlet manifold, wherein: the inlet manifold is selectively movable, with respect to the chassis, linearly along the axis; and the head assembly is configured to selectively supply compressed air from a pressure source to contents of a selected one of the two-part cartridges via the inlet manifold when the two-part cartridges are received by the cartridge bays, the cartridge bays are in the predetermined orientation relative to the chassis, and the inlet manifold is translated along the axis so that the pressure source is capable of pressurizing the contents of the selected one of the two-part cartridges.
2. The robot end effector according to claim 1, wherein: the mixer housing is selectively movable, with respect to the chassis, linearly, along the axis, between, inclusively, a mating location and a cleared location; when the mixer housing is in the mating location with respect to the chassis and the static mixer is received in the mixer housing, the mixer inlet of the static mixer is positioned for mating with the cartridge outlet of a corresponding one of the two-part cartridges, received by the cartridge bays; and when the mixer housing is in the cleared location with respect to the chassis, the mixer inlet is spaced away from the cartridge outlet of a corresponding one of the two-part cartridges.
3. The robot end effector according to claim 2, further comprising a first actuator, attached to the chassis and operable to move the mixer housing bi-directionally with respect to the chassis, linearly along the axis between the mating location and the cleared location with respect to the chassis.
4. The robot end effector according to Cairn 3, wherein: the first actuator comprises: a first actuator body; a bracket, fixed to the chassis; and at least one rail, fixed to the mixer housing and the first actuator body and oriented parallel to the axis; and at least the one rail, the first actuator body, and the mixer housing are coupled to the bracket and movable relative to the bracket linearly along the axis.
5. The robot end effector according to claim 3, wherein the first actuator is pneumatically activated.
6. The robot end effector according to claim 1, wherein the head assembly is arranged to connect pistons of any one of the two-part cartridges, associated with the cartridge outlet of a corresponding one of the two-part cartridges, in fluidic communication with the pressurization source.
7. The robot end effector according to claim 1, wherein the head assembly further comprises a supply valve, operable to selectively establish fluidic communication between the pressurization source and the inlet manifold.
8. The robot end effector according to claim 2, wherein the inlet manifold comprises a pair of fittings.
9. The robot end effector according to claim 8, wherein the head assembly further comprises a supply valve, operable to selectively establish fluidic communication between the pressurization source and a corresponding one of the pair of fittings.
10. The robot end effector according to claim 8, wherein the pair of fittings is movable, with respect to the chassis, linearly along the axis between a closed position and an open position, in the closed position, the pair of fittings is coupled with the selected one of the two-part cartridges, and in the open position, the pair of fittings is decoupled from the selected one of the two-part cartridges.
11. The robot end effector according to claim 10, further comprising a second actuator, attached to the head assembly and operable to selectively move the inlet manifold and the pair of fittings bi-directionally with respect to the head assembly, linearly along the axis between the closed position and the open position.
12. The robot end effector according to claim 11, wherein: the second actuator comprises: a second actuator body, fixed to the head assembly; and a bracket, fixed to the inlet manifold and to the pair of fittings, wherein the bracket, the inlet manifold, and the pair of fittings are coupled to the second actuator body and are movable relative to the second actuator body linearly along the axis.
13. The robot end effector according to claim 12, wherein the second actuator is pneumatically activated.
14. The robot end effector according to claim 10, further comprising a third actuator, attached to the chassis and operable to selectively rotate the cartridge bays with respect to the chassis, about the axis.
15. The robot end effector according to claim 14, wherein the third actuator is pneumatically activated.
16. The robot end effector according to claim 14, further comprising a rotating barrel, defining the cartridge bays.
17. The robot end effector according to claim 16, wherein the third actuator is operable to selectively rotate the rotating barrel to selectively move the cartridge bays, with respect to the chassis, about the axis.
18. The robot end effector according to claim 16, further comprising a fourth actuator, attached to the chassis and operable to rotationally lock the rotating barrel with respect to the chassis.
19. The robot end effector according to claim 18, wherein: the fourth actuator comprises: a fourth actuator body, fixed to the chassis; and a locking pin, movably attached to the fourth actuator body; and the locking pin is movable relative to the fourth actuator body linearly along the axis to rotationally lock the rotating barrel with respect to the chassis.
20. The robot end effector according to claim 19, wherein: the rotating barrel defines locking holes, and the locking pin extends into one of the locking holes to rotationally lock the rotating barrel with respect to the chassis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and where like reference characters designate the same or similar parts throughout the several views. In the drawings:
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DETAILED DESCRIPTION
(13) In
(14) In the following description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.
(15) Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
(16) Reference herein to “one or more examples” means that one or more feature, structure, or characteristic described in connection with the example is included in at least one implementation. The phrase “one or more examples” in various places in the specification may or may not be referring to the same example.
(17) As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
(18) For purposes of this disclosure, “along” means “coaxial with or parallel to.” Tubes and hoses shown in
(19) Illustrative, non-exhaustive examples, useful for understanding the subject matter, disclosed herein, are provided below.
(20) Referring generally to
(21) Robot end effector 100 provides for depositing extrudable substance 102 from two-part cartridges 104 in a single automated deposition process, eliminating a need to pause, recover, and reload robot end effector 100 each time a single two-part cartridge is emptied. Cartridge bays 122 enable loading and retention of two-part cartridges 104 on robot end effector 100. Cartridge bays 122 configured to move a selected one of two-part cartridges 104 to the predetermined orientation with respect to chassis 110 and static mixer 101, such that cartridge outlet 109 of the selected one of two-part cartridges 104 is aligned with mixer inlet 103 of static mixer 101, enables each of two-part cartridges 104 to be selectively positioned for extrusion of the contents into static mixer 101 in one-at-a-time fashion. Head assembly 150 distributes pressure from pressure source 199 selectively to each of two-part cartridges 104 via inlet manifold 152 to enable extrusion of extrudable substance 102 selectively from one of two-part cartridges 104 that is in the predetermined orientation for fluid communication with static mixer 101. Once the selected one of two-part cartridges 104 has been emptied of extrudable substance 102, cartridge bays 122 are configured to rotate the next selected one of two-part cartridges 104 to the predetermined orientation with respect to chassis 110 and static mixer 101 such that cartridge outlet 109 of the next selected one of two-part cartridges 104 is aligned with mixer inlet 103 of static mixer 101.
(22) In one or more examples, two-part cartridges 104 are commercial off-the-shelf items that each include first-part container 106 and second-part container 108. The contents of first-part container 106 and the contents of second-part container 108 are configured to be mixed together to yield extrudable substance 102, such as an adhesive. Typically, the contents of first-part container 106 and second-part container 108 must be kept separate until just before use because extrudable substance 102 solidifies soon after mixing, for example in less than an hour. First-part container 106 and second-part container 108 each include piston 107 disposed internally within and configured to force the respective contents of first-part container 106 and second-part container 108 out of cartridge outlet 109. Static mixer is typically packaged with a two-part cartridge and is a tube, attachable to cartridge outlet 109. Static mixer typically includes mixing vanes, configured to enhance mixing of the contents of first-part container 106 and second-part container 108 as they travel through the static mixer, such that extrudable substance 102 is suitably homogeneous upon exit from mixer outlet 105 of static mixer 101.
(23) Referring generally to
(24) Mixer housing 195 is movable linearly along axis 190 such that, when a selected one of cartridge bays 122 is moved into alignment with static mixer 101, mixer housing 195 is movable along axis 190 into and out of fluid communication with cartridge outlet 109. Specifically, mixer housing 195 is movable between the mating location and the cleared location to enable mixer housing 195 to move along axis 190 into and out of fluid communication with cartridge outlet 109.
(25) Referring generally to
(26) First actuator 160 enables bi-directional movement of mixer housing 195 relative to chassis 110 along axis 190 such that, when a selected one of cartridge bays 122 is moved into alignment with static mixer 101, mixer housing 195 is movable along axis 190 into and out of fluid communication with cartridge outlet 109.
(27) Referring generally to
(28) First actuator 160 includes first actuator body 161, bracket 162, and at least one rail 164 that enable bi-directional movement of mixer housing 195 relative to chassis 110 along axis 190 such that, when a selected one of cartridge bays 122 is moved into alignment with static mixer 101, mixer housing 195 is movable along axis 190 into and out of fluid communication with cartridge outlet 109.
(29) Referring generally to
(30) Pneumatic actuation of first actuator 160 enables accurate positioning of mixer housing 195 along axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(31) Referring generally to
(32) Head assembly 150 is operable to selectively establish fluidic communication between pressurization source 199 and pistons 107 of any one of two-part cartridges 104 associated with cartridge outlet 109 of a corresponding one of two-part cartridges 104 to enable each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(33) Referring generally to
(34) Supply valve 154 is operable to selectively establish fluidic communication between pressure source 199 and inlet manifold 152 to enable each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(35) Referring generally to
(36) Inlet manifold 152 includes pair of fittings 151 operable to selectively establish fluidic communication between pressure source 199 and inlet manifold 152 to enable each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(37) Referring generally to
(38) Supply valve 154 is operable to selectively establish fluidic communication between pressure source 199 and a corresponding one of pair of fittings 151 to enable each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(39) Referring generally to
(40) Moving pair of fittings 151 between a closed position, coupling pair of fittings 151 with the selected one of two-part cartridges 104, and an open position, decoupling pair of fittings 151 from the selected one of two-part cartridges 104 enables each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(41) Referring generally to
(42) Second actuator 170 being operable to bi-directionally move inlet manifold 152 and pair of fittings 151 relative to head assembly 150 along axis 190 enables each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(43) Referring generally to
(44) Second actuator 170 includes second actuator body 171 and bracket 172 to enable bi-directional movement of inlet manifold 152 and pair of fittings 151 relative to second actuator body 171 along axis 190 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(45) Referring generally to
(46) Pneumatic actuation of second actuator 170 enables accurate positioning of head assembly 150 along axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(47) Referring generally to
(48) Third actuator 200 being operable to selectively rotate cartridge bays 122 with respect to chassis 110 about axis 190 enables a selected one of cartridge bays 122 to be moved into alignment with static mixer 101 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(49) Referring generally to
(50) Pneumatic actuation of third actuator 200 enables accurate positioning of cartridge bays 122 about axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(51) Referring generally to
(52) Cartridge bays 122 defined in rotating barrel 178 facilitate easy insertion and removal of two-part cartridges 104 from robot end effector 100.
(53) Referring generally to
(54) Third actuator 200 being operable to selectively rotate rotating barrel 178 to selectively move cartridge bays 122 with respect to chassis 110 about axis 190 enables a selected one of cartridge bays 122 to be moved into alignment with static mixer 101 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(55) Referring generally to
(56) Fourth actuator 210 being operable to selectively rotationally lock rotating barrel 178 with respect to chassis 110 about axis 190 enables a selected one of cartridge bays 122 to be moved into alignment with static mixer 101 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(57) Referring generally to
(58) Locking pin 214 is movably attached to fourth actuator body 212 and operable to selectively rotationally lock rotating barrel 178 with respect to chassis 110 about axis 190 enables a selected one of cartridge bays 122 to be moved into alignment with static mixer 101 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(59) Referring generally to
(60) Locking pin 214 extends into locking hole 216 of locking holes 216 to selectively rotationally lock rotating barrel 178 with respect to chassis 110 about axis 190 enables a selected one of cartridge bays 122 to be moved into alignment with static mixer 101 such that each of two-part cartridges 104 to be pressurized, in one-at-a-time fashion, when the corresponding one of cartridge bays 122, in which a given one of two-part cartridges 104 is received, is selectively moved to the predetermined orientation to establish fluidic communication with static mixer 101.
(61) Referring generally to
(62) Pneumatic actuation of fourth actuator 210 enables accurate positioning of cartridge bays 122 about axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(63) Referring generally to
(64) Sensor 218 enables accurate positioning of cartridge bays 122 about axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(65) Referring generally to
(66) Homing sensor enables accurate positioning of cartridge bays 122 about axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(67) Referring generally to
(68) Detection of magnets 220 with sensor 218 enables accurate positioning of cartridge bays 122 about axis 190 in a relatively inexpensive fashion, for example using air supplied through connector 180 of robot end effector 100.
(69) Referring generally to
(70) Connector 180 facilitates simple and efficient electrical connection of dispensing valve 130, first actuator 160, second actuator 170, third actuator 200, and fourth actuator 210 to a source of control signals. In one or more examples, the control signals control first actuator 160, second actuator 170, third actuator 200, and fourth actuator 210 to move cartridge bays 122 relative to chassis 110 about axis 190 to the predetermined orientation with respect to chassis 110 and static mixer 101, and/or to decouple cartridge outlet 109 from mixer inlet 103 and move the next one of cartridge bays 122 into alignment with static mixer 101. In one or more examples, the control signals control dispensing valve 130 to deposit extrudable substance 102 via valve outlet 134.
(71) In one or more examples, connector 180 is a quick-change connector, configured to interface mechanically with an arm of a robot (not shown), so as to attach robot end effector 100 physically to the robot, and electrically with a control system (not shown) of the robot, so as to enable and integrate control of dispensing valve 130, first actuator 160, and second actuator 170 with the control logic of the robot.
(72) Referring generally to
(73) Attachment and detachment of head assembly 150 to and from chassis 110 enables two-part cartridges 104 to be inserted into cartridge bays 122.
(74) Referring generally to
(75) Attachment and detachment of flexible clips 158 to and from lips 111 enables attachment and detachment of head assembly 150 to and from chassis 110 and enables two-part cartridges 104 to be inserted into cartridge bays 122.
(76) In one or more examples, lips 111 are a pair of lips and flexible clips 158 are a pair of flexible clips.
(77) Referring generally to
(78) Flexible clips 158 prevent head assembly 150 from moving relative to two-part cartridges 104 to enable attachment of head assembly 150 to chassis 110.
(79) Referring generally to
(80) Cylindrical profile 222 of cartridge bays 122 about axis 190 enables two-part cartridges 104 to rotate about axis 190. First-part container 106 and second-part container 108 of each of two-part cartridges 104 oriented side-by-side along a perimeter of cylindrical profile 222, provides efficient packing of two-part cartridges 104 within robot end effector 100 while enabling easy insertion and removal of two-part cartridges 104.
(81) Referring generally to
(82) Head assembly 150 extends from first end 114 of chassis 110 to enable easy insertion and removal of two-part cartridges 104, and dispensing valve 130 extends from second end 116 of chassis 110 to enable efficient deposition of extrudable substance 102 via valve outlet 134.
(83) Different examples of the apparatus(es) and method(s) disclosed herein include a variety of components, features, and functionalities. It should be understood that the various examples of the apparatus(es) and method(s), disclosed herein, may include any of the components, features, and functionalities of any of the other examples of the apparatus(es) and method(s) disclosed herein in any combination.
(84) Many modifications of examples, set forth herein, will come to mind of one skilled in the art, having the benefit of the teachings, presented in the foregoing descriptions and the associated drawings.
(85) Therefore, it is to be understood that the subject matter, disclosed herein, is not to be limited to the specific examples illustrated and that modifications and other examples are intended to be included within the scope of the appended claims. Moreover, although the foregoing description and the associated drawings describe examples of the subject matter, disclosed herein, in the context of certain illustrative combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative implementations without departing from the scope of the appended claims. Accordingly, parenthetical reference numerals in the appended claims are presented for illustrative purposes only and are not intended to limit the scope of the claimed subject matter to the specific examples provided herein.