Expansion Card, Mainboard, Server, and Expansion Card Manufacturing Method
20240334632 ยท 2024-10-03
Inventors
Cpc classification
H05K5/0247
ELECTRICITY
International classification
Abstract
An expansion card includes a circuit board, a connector component, and a plurality of cables. The connector component includes a first connector and a second connector that are disposed on the circuit board, where the first connector and the second connector are fastened together, and the first connector is configured to be connected to a plug-in card. One end of each of the plurality of cables is separately welded to terminals of the first connector and the second connector, and the other end of the cables is configured to be electrically connected to a first pairing connector and a second pairing connector of a mainboard.
Claims
1. An expansion card, comprising: a circuit board; a connector component comprising: a first connector disposed on the circuit board, comprising first terminals, and configured to connect to a plug-in card; and a second connector disposed on the circuit board, fastened to the first connector, and comprising second terminals; and a cable comprising a first end separately welded to the first terminals and to the second terminals; and a second end configured to be electrically connected to a first pairing connector and a second pairing connector of a mainboard.
2. The expansion card of claim 1, further comprising a storage chip disposed on the circuit board, wherein the storage chip is configured to store a first identifier (ID) information of the first connector, and wherein the second connector is electrically connected to the storage chip and is configured to transmit the first ID information to the mainboard through the cable.
3. The expansion card of claim 1, wherein the first connector further comprises: a first housing fastened to the circuit board; and first terminal systems disposed at an interval in the first housing and forming a slot, wherein the slot is configured for disposing the plug-in card between the first terminal systems.
4. The expansion card of claim 3, wherein the first terminal systems comprise third terminals, wherein the third terminals comprise first ends and second ends, wherein the first ends are welded to the cable, wherein the second ends comprise first bending parts, wherein the first bending parts comprise first connection sections and second connection sections that are successively disposed away from the first ends, and wherein the first connection sections and the second connection sections are disposed at first included angles, and wherein the first included angles of respective first bending parts of the first terminal systems are disposed opposite to each other.
5. The expansion card of claim 4, wherein the first housing comprises: a first side wall; and a second side wall that is oppositely disposed to the first side wall; a third side wall comprising a first inner surface and a first groove, wherein the first groove is disposed on the first inner surface; and a fourth side wall that is oppositely disposed to the third side wall, wherein the fourth side wall comprises a second inner surface and a second groove, wherein the second groove is disposed on the second inner surface, wherein the first terminal systems are respectively disposed close to the third side wall and the fourth side wall, wherein the first ends and the second ends of the second terminals respectively extend toward the first side wall and the second side wall, wherein a third connection section of a third terminal of each of the first terminal systems on the third side wall extends into the first groove, and wherein a fourth connection section of a fourth terminal of each of the first terminal systems on the fourth side wall extends into the second groove.
6. The expansion card of claim 5, wherein the first groove comprises a first inner wall that is on a first side close to the second side wall, wherein the first inner wall comprises a first slope facing the second side wall, wherein the second groove comprises a second inner wall that is on a second side close to the second side wall, wherein the second inner wall comprises a second slope facing the second side wall, wherein the first slope abuts against the third connection section that extends into the first groove, and wherein the second slope abuts against the fourth connection section that extends into the second groove.
7. The expansion card of claim 6, further comprising a third included angle that is between the first slope and a first direction and that is less than or equal to 30 degrees (?) or a fourth included angle that is between the second slope and the first direction and that is less than or equal to 30?, wherein the first direction is an extension direction of the first terminal.
8. The expansion card of claim 4, wherein each of the second terminals comprise a plurality of ground terminals and plug-in holes that are disposed on the ground terminals, wherein each of the first terminal systems further comprise a grounding assembly, wherein the grounding assembly comprises a support and a plurality of plug-in parts disposed on one side of the support, and wherein the plug-in parts are inserted into respective plug-in holes of the ground terminals.
9. The expansion card of claim 4, wherein the first housing comprises a first side, wherein the second connector comprises: a second housing that is fastened to the first side and comprises a second housing surface; and a plurality of second terminals disposed in the second housing, wherein the second terminals comprise a third end that is welded to the cables, and wherein the third end protrudes from the second housing surface.
10. The expansion card of claim 9, wherein the circuit board comprises: a first surface; a second surface opposite to the first surface; a through groove that runs through the first surface to the second surface and that is disposed on the circuit board; and a pad that is disposed on the first surface, wherein the first connector runs through the through groove from the first surface and is exposed to the second surface, wherein the second connector is located on the first surface, and wherein the third end is disposed toward the first surface and elastically abuts against the pad.
11. The expansion card of claim 10, wherein the connector component further comprises a base that is separately fastened to the first housing and to the second housing, wherein the base comprises an accommodating cavity and a hole that is configured to connect the accommodating cavity to an exterior of the expansion card, wherein the first end and the third end of are separately disposed toward the accommodating cavity, wherein the first end extends into the accommodating cavity and is welded to the first terminals and the second terminals, and wherein the second end extends through the hole.
12. The expansion card of claim 11, wherein the base is located on the first surface and is fastened to the circuit board, and wherein the second connector is fastened between the base and the circuit board.
13. The expansion card of claim 1, further comprising a plurality of the first connector, wherein a height difference between parts that are of any two of the plurality of the first connector and that exceed the circuit board falls within a preset range.
14. The expansion card of claim 1, wherein the first connector is a Card Electromechanical (CEM) connector.
15. A system, comprising: a mainboard, comprising: a first pairing connector disposed on the mainboard; and a second pairing connector disposed on the mainboard; and an expansion card comprising: a circuit board, a connector component, comprising: a first connector disposed on the circuit board comprising first terminals and configured to electrically connect to a plug-in card and connect to the first pairing connector; and a second connector disposed on the circuit board, fastened to the first connector, and comprising second terminals, wherein the second connector is connected to the second pairing connector; and a cable that connects the first connector to the first pairing connector and connects the second connector to the second pairing connector, wherein the cable comprises: a first end separately welded to the first terminals and to the second terminals; and a second end electrically connected to the first pairing connector and the second pairing connector.
16. The mainboard of claim 15, wherein the first pairing connector and the second pairing connector are of an integrated structure.
17. The mainboard of claim 15, wherein the first pairing connector and the second pairing connector are disposed independently.
18. A server, comprising: a cabinet; and an expansion card disposed in the cabinet, wherein the expansion card comprises: a circuit board, a connector component comprising: a first connector comprising first terminals, wherein the first connector is configured to connect to a plug-in card; and a second connector comprising second terminals, wherein the first connector and the second connector are fastened together and are disposed on the circuit board, and a cable comprising a first end and a second end, wherein the first end is separately welded to the first terminals and to the second terminals, and wherein the second end is configured to be electrically connected to a first pairing connector and a second pairing connector of a mainboard.
19. The server of claim 18, further comprising a mainboard and comprising: the first pairing connector disposed on the mainboard and connected to the first connector through the cable; and the second pairing connector disposed on the mainboard and connected to the second connector through the cable.
20. The server of claim 19, wherein the first pairing connector and the second pairing connector are of an integrated structure.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028]
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[0042]
DESCRIPTION OF EMBODIMENTS
[0043] To make the objectives, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings.
[0044] With continuous improvement of computing power of a server, PCIe resources of a mainboard of the server are increasing. How to make full use of the PCIe resources of the mainboard to expand to more PCIe cards has become a key technology for server design. In current server design, a PCIe resource is usually used by using a hard-connection expansion card.
[0045]
[0046] When the first connector 210 is connected to the first pairing connector 110, a subboard 220 is generally disposed on the expansion card 200, and the subboard 220 has a wire. The first connector 210 may be disposed on the subboard 220, and a terminal of the first connector 210 is electrically connected to the wire disposed on the subboard 220. One end of the cable 230 is connected to the wire on the subboard, and the other end is connected to the first pairing connector 110 on the mainboard 100, to implement connection between the first connector 210 and the first pairing connector 110, thereby implementing connection between the expansion card 200 and the mainboard 100. In this connection manner, a wire needs to be disposed on the subboard 220 to implement connection between the first connector 210 and the cable 230, causing a wiring loss and an impedance discontinuity point, and quality of signal transmission is affected. In addition, because speed of a signal to be transmitted between the expansion card 200 and the mainboard 100 is high, when the wire of the subboard 220 is used for transfer, to meet a transmission requirement of the high-speed signal, a performance requirement of the subboard 220 is also high, so that overall costs of the expansion card 200 are high.
[0047] In addition, there are usually a plurality of first connectors 210 on the expansion card 200, to install a plurality of plug-in cards. Correspondingly, there are also a plurality of first pairing connectors 110 on the mainboard 100. The plurality of first connectors 210 are connected to the plurality of first pairing connectors 110 in a one-to-one correspondence, to separately connect the plug-in cards to the mainboard 100. In this case, when the first connector 210 is connected to the first pairing connector 110 through the cable 230, there is a risk that the first connector 210 connected to two ends of the cable 230 does not match the first pairing connector 110. To reduce this risk, second connectors 240 respectively corresponding to the plurality of first connectors 210 may be further disposed on the expansion card 200. Correspondingly, second pairing connectors 120 respectively corresponding to the plurality of second connectors 240 may be disposed on the mainboard 100, and the second connector 240 may also be connected to the second pairing connector 120 through the cable 230. The second connector 240 may be configured to transmit ID information of the corresponding first connector 210 to the mainboard by using the second pairing connector 120. Because speed of the transmitted signal is low, the second connector 240 may also be referred to as a low-speed connector. On the mainboard 100 side, a related control chip (for example, a logic chip such as a complex programmable logic device (CPLD)) on the mainboard 100 may compare the ID information of the first connector 210 with ID information of a currently connected first pairing connector 110, to detect whether the first connectors 210 and the first pairing connector 110 at two ends of the cable 230 match. Although this design can implement a matching detection function, an independent low-speed signal cable 230 needs to be added to connect the second connector 240 to the second pairing connector 120, resulting in high cable costs. In addition, because the first connector 210 and a second connector component 40 are disposed independently, subsequent assembly and cabling processes are also complex.
[0048] To resolve the foregoing problem, in embodiments of this application, a structure of the expansion card is improved. The first connector is directly connected to the cable, so that the subboard provided with the transferring wire is omitted. This not only can reduce a link loss, enable the server to support evolution at a higher rate, but also can reduce production costs of the expansion card. In addition, the expansion card may integrate the first connector and the second connector, to reduce connection cables between the expansion card and the mainboard, thereby reducing cable costs and simplifying subsequent assembly and cabling processes. The following further describes in detail embodiments of this application with reference to accompanying drawings.
[0049]
[0050] The mainboard 400 is provided with a first pairing connection 410 and a second pairing connector 420 that are respectively cooperatively connected to the first connector 330 and the second connector 340, and the first connector 330 is electrically connected to the first pairing connector 410 through a cable 350, and the second connector 340 is electrically connected to the second pairing connector 420 through the cable 350. During an example disposition, the first pairing connector 410 and the second pairing connector 420 may be of the integrated structure shown in
[0051]
[0052]
[0053] In some possible embodiments, an extension part 33112 may be further disposed on a periphery of the first side wall 3311. The extension part 33112 may extend in a direction away from the first housing 331. A card slot 33113 is disposed on the extension part 33112. The second connector 340 may be disposed in the card slot 33113, so that the first connector 330 and the second connector 340 are combined into an integrated structure.
[0054] Referring to
[0055] In addition, in the current technology, in the manner of transferring by using the wire of the subboard, the first end 33211 of the first terminal 3321 needs to extend to a surface of the subboard to connect to the wire on the subboard. In an example, a length of the first terminal 3321 is long, and consequently, a length of a signal return path in the first connector 330 is also long. However, in this embodiment, the first terminal 3321 is directly welded to the cable, and there is no requirement on an extension position of the first end 33211 of the first terminal 3321. In an example, the length of the first terminal 3321 may be correspondingly reduced, thereby helping reduce a length of the signal return path, and reduce the signal loss and crosstalk of the first connector 330.
[0056] Still Referring to
[0057] In some embodiments, a first groove 33131 is disposed on a side that is of the third side wall 3313 and that faces the fourth side wall 3314, and the first groove 33131 is located at an end that is of the third side wall 3313 and that is close to the second side wall 3312. An inner wall that is of the first groove 33131 and that is on a side close to the second side wall 3312 has a first slope 33132, and the first slope 33132 gradually tilts toward the second side wall 3312 along a direction from a groove opening to a bottom of the first groove 33131. When the first terminal module 332 on a side of the third side wall 3313 is installed into the first housing 331, a second connection section 33215 of each first terminal 3321 of the first terminal module 332 may extend into the first groove 33131, and a part of the second connection section 33215 extending into the first groove 33131 may abut against the first slope 33132 of the first groove 33131.
[0058] For example, an included angle ? between the first slope 33132 and the first direction x may not be less than an included angle between the second connection section 33215 in a natural state and the first direction x. In this way, when the second connection section 33215 extends into the first groove 33131, elastic deformation can be generated under a pressure of the first slope 33132, so that an included angle between the deformed second connection section 33215 and the first direction x is approximately equal to ?. In this case, surface contact may be formed between the second connection section 33215 and the first slope 33132, so that structural stability of the upper first terminal module 332 in the first housing 331 is improved. In an example design, the included angle ? between the first slope 33132 and the first direction x may not be greater than 30?. In this way, the included angle between the second connection section 33215 of the first terminal 3321 and the first direction x may also be small, so that structural reliability of the first terminal 3321 is improved, and a risk of pin collapse of the first terminal 3321 is reduced.
[0059] Similarly, a second groove 33141 may be disposed on a side that is of the fourth side wall 3314 and that faces the third side wall 3313, and the second groove 33141 is located at an end that is of the fourth side wall 3314 and that is close to the second side wall 3312. An inner wall that is of the second groove 33141 and that is on a side close to the second side wall 3312 has a second slope 33142, and the second slope 33142 gradually tilts toward the second side wall 3312 along a direction from a groove opening to a bottom of the second groove 33141. When the first terminal module 332 on a side of the fourth side wall 3314 is installed into the first housing 331, a second connection section 33215 of each first terminal 3321 of the first terminal module 332 may extend into the second groove 33141, and a part of the second connection section 33215 extending into the second groove 33141 may abut against the second slope 33142 of the second groove 33141. For example, an included angle ? between the second slope 33142 and the first direction x may not be less than an included angle between the second connection section 33215 in a natural state and the first direction x. In this way, after the second connection section 33215 extends into the second groove 33141, surface contact can be formed between the second connection section 33215 and the second slope 33142, so that structural stability of the lower first terminal module 332 in the first housing 331 is improved. In addition, to reduce a risk of pin collapse of the lower first terminal 3321, the included angle ? between the second slope 33142 and the first direction x may also be designed to be not greater than 30?. Details are not described herein again.
[0060] As described above, when the plug-in card is inserted between the two first terminal modules 332 from the first opening 33111 of the second side wall 3312, two sides of the plug-in card may elastically abut against the corners of the upper and lower first terminals 3321 respectively. In this way, the first terminal 3321 is elastically deformed under a pressure of the plug-in card. It may be understood that the bending part 33213 of the upper first terminal 3321 is deformed upward away from the plug-in card. In this case, the second connection section 33215 of the upper first terminal 3321 moves to the bottom of the first groove 33131 under the guidance of the first slope 33132, and the second connection section 33215 of the lower first terminal 3321 moves to the bottom of the second groove 33141 under the guidance of the second slope 33142. It can be learned that, the slope design of the inner walls of the first groove 33131 and the second groove 33141 can prevent the first terminal 3321 from being stuck when moving in the corresponding groove, and ensure that the plug-in card can always maintain good electrical connection with the first terminal 3321 during insertion.
[0061] In addition, it can be learned from
[0062]
[0063] During an example disposition, a plug-in hole 33216 may be disposed on the ground terminal 3321b, a grounding assembly 334 is disposed on one side of the first terminal module 332, the grounding assembly 334 may include a support 3341 and a plurality of plug-in parts 3342 disposed on the support 3341, and these plug-in parts 3342 may be inserted into plug-in holes 33216 of the ground terminals 3321b in a one-to-one correspondence, so that each ground terminal 3321b is electrically connected to the grounding assembly 334, to implement electrical connection between the ground terminals 3321b, so that signal reflow can be optimized, and crosstalk can be reduced. In addition, the grounding assembly 334 connects the ground terminals 3321b. During manufacturing and processing, it is only needed to directly crimp the grounding assembly 334 on the first terminal module 332 to ensure good contact with the ground terminals 3321b, and it is not needed to additionally detect whether the grounding is proper, to help reduce processing costs.
[0064] For example, two plug-in holes 33216 may be disposed on each ground terminal 3321b. In this way, the grounding assembly 334 can be electrically connected to each ground terminal 3321b by using the two plug-in parts 3342. In an example, reliability of electrical connection between the ground terminals 3321b can be improved.
[0065]
[0066] During an example implementation, the second end of the second terminal 3421 has a second bending part 34211, and the second bending part 34211 extends out through the third opening 3412 and bends toward a side away from the first connector. Alternatively, the second bending part 34211 may be of an angular structure, and a corner of the second bending part 34211 may protrude from a side wall surface of the second housing 341. In some possible implementations, a fourth opening 3413 may be further disposed on a side wall that is of the second housing 341 and that is on a side corresponding to the second end of the second terminal 3421, the fourth opening 3413 is disposed in a one-to-one correspondence with the third opening 3412, and the fourth opening 3413 is located on a side that is of the third opening 3412 and that is away from the first connector. A tail end of the second bending part 34211 may be inserted into a corresponding fourth opening 3413. When the second terminal 3421 is elastically deformed due to pressure, the tail end of the second bending part 34211 may further move towards a bottom of the fourth opening 3413.
[0067]
[0068] In some embodiments, the second terminal 3421 may further include a terminal, for example, a second terminal PRSNT shown in
[0069] It should be noted that, other several second terminals 3421 of the second connector 340 may further include a ground terminal GND, a power supply terminal 3V3, and the like. First ends of these second terminals 3421 are respectively connected to corresponding lines on the mainboard 400 side through cables, and second ends are connected to the circuit board 310. For example, a first end of the ground terminal GND may be connected to a ground cable of the mainboard 400 through the cable, to meet a grounding requirement of the circuit board 310 on the expansion card 300 side; and a first end of the power supply terminal 3V3 may be connected to a power supply line of the mainboard 400 through the cable, to supply power to the circuit board 310 on the expansion card 300 side. Other unidentified second terminals 3421 may be used as data signal terminals and clock signal terminals to be connected to the mainboard 400 or the first connector 330, and are not described herein again.
[0070]
[0071] In some possible embodiments, the connector component 320 may be fastened to the circuit board 310 by using a fastener 370. During an example implementation, a plurality of first mounting holes may be disposed on the first housing, and second mounting holes 314 corresponding to the first mounting holes are disposed on the circuit board 310. The fastener 370 may be inserted into the first mounting hole after passing through the second mounting hole 314 from the second surface 313 of the circuit board 310, and is threaded to the first mounting hole, to lock the circuit board 310 and the connector component 320. During an example implementation, the first mounting hole may be processed into a threaded hole to implement threaded connection between the first mounting hole and the fastener 370, or a nut matching the fastener may be disposed in the first mounting hole, so that the fastener and the first mounting hole can also be locked.
[0072]
[0073] In a possible embodiment, heights of parts of the plurality of first connectors (including the first connectors 330 and 330a) that are on the expansion card 300 and that exceed the circuit board 310 may be approximately the same, and a specific height difference is allowed. For example, a height difference between parts that are of any two the first connectors and that exceed the circuit board 310 may be within a preset range. In this embodiment, solutions of both the surface-mounting connector and the integral connector component may be implemented on the expansion card 300 at the same time, so that product design is more flexible.
[0074] The following uses the connector component shown in
[0075] Step 1: First stamp one end of the plurality of first terminals 3321 on a terminal carrier to form the first bending part 33213, and then perform injection molding on the terminal carrier to form the first terminal module 332.
[0076] Step 2: Retain a connection carrier between a plurality of low-speed terminals on the first terminal module 332, and cut off a redundant carrier connected between remaining first terminals 3321, where the low-speed terminals between which the connection carrier is retained include but are not limited to the detection terminal described above.
[0077] Step 3: As shown in
[0078] Step 4: Solder the cable at first ends of the plurality of first terminals 3321 of the first terminal module 332, and perform injection molding at a solder joint between the first terminal 3321 and the cable, to protect the solder joint and ensure reliability of connection between the first terminal 3321 and the cable.
[0079] Step 5: Fasten two first terminal modules 332, so that the two first terminal modules 332 are fixed, and the slot is formed between the two first terminal modules 332.
[0080] Step 6: As shown in
[0081] Step 7: As shown in
[0082] Step 8: Form the base 360 for accommodating the cable 350 by performing injection molding on a side of the first side wall 3311 of the first housing 331, where one end of the base 360 has a hole, and the cable 350 may extend out of the base 360 through the hole.
[0083] After the connector component 320 is manufactured, the connector component 320 and the circuit board 310 are assembled to obtain the expansion card. The following describes a process of assembling the connector component 320 and the circuit board 310 with reference to
[0084] First, a plurality of connector components 320 to be installed on a same expansion card are fastened to a fixture 500. In
[0085] Then, a through groove of the circuit board 310 is aligned with the first connector 330 of each connector component 320, so that the first connector 330 runs through the corresponding through groove from the first surface of the circuit board 310 and is exposed to the second surface 313 of the circuit board 310, and the second connector 340 is fastened between the base 360 and the circuit board 310.
[0086] Finally, the fastener is inserted into a first mounting hole 33115 of the first connector 330 through the second surface 313 of the circuit board 310 through a second mounting hole 314, and is threaded to the first mounting hole 33115, to lock and fix the connector component 320 and the circuit board 310. The second terminal of the second connector 340 may be electrically connected by elastically abutting against the pad of the second surface 313 of the circuit board 310. After all the connector components 320 are fastened to the circuit board 310, the connector components 320 are taken out from the fixture 500, to obtain a completely assembled expansion card.
[0087] The foregoing descriptions are example implementations of this application, and are not intended to limit the protection scope of this application. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in this application shall fall within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.