Compositions and methods relating to functionalized sands
11497177 · 2022-11-15
Assignee
Inventors
Cpc classification
C09K17/40
CHEMISTRY; METALLURGY
C04B30/00
CHEMISTRY; METALLURGY
C04B2111/27
CHEMISTRY; METALLURGY
Y02A40/22
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01G25/00
HUMAN NECESSITIES
A01G24/30
HUMAN NECESSITIES
A01G24/15
HUMAN NECESSITIES
C04B30/00
CHEMISTRY; METALLURGY
International classification
A01G24/15
HUMAN NECESSITIES
A01G24/30
HUMAN NECESSITIES
Abstract
Described herein are compositions and methods relating to functionalized sands or soils.
Claims
1. A modified composition of sand or soil that acts as mulch, comprising: one or more particles of sand or soil, wherein the one or more particles have a size which is 600 μm or less; and a hydrophobic layer coating each of the one or more particles of sand or soil, wherein the hydrophobic layer includes a hydrophobic substance, and a ratio of (1) an entirety of the hydrophobic substance making up the hydrophobic layer and (2) the one or more particles of sand or soil is between 1:300 to 1:1000 by weight so that water does not penetrate through the modified composition of sand or soil after one week.
2. The composition of claim 1, wherein the hydrophobic layer and one or more particles of sand or soil have a liquid roll off angle of about 3 to 7 degrees.
3. The composition of claim 1, wherein the one or more particles of sand or soil comprises SiO.sub.2, CaCO.sub.3, Al.sub.2O.sub.3, Fe.sub.2O.sub.3, TiO.sub.2, P.sub.2O.sub.5, K.sub.2O, CaO, MgO, Na.sub.2O or MnO.sub.2.
4. The composition of claim 1, wherein the one or more particles of sand are beach sand or desert sand and one or more particles of soil are silt or clay soils.
5. The composition of claim 1, wherein the hydrophobic substance includes only a single hydrophobic material.
6. The composition of claim 1, wherein the hydrophobic layer is wax, and the wax is selected from the group consisting of common wax, paraffin wax, palm wax, bees wax, and soy wax, individually or in combination.
7. The composition of claim 1, wherein the hydrophobic layer has a thickness of 20 nm.
8. A method of reducing irrigation requirements for an agricultural system, comprising: providing a mulch that includes one or more particles of sand or modified soil, wherein the one or more particles have a size which is 600 μm or less, and each of the one or more particles is coated with a hydrophobic layer having a hydrophobic substance, and a ratio of (1) an entirety of the hydrophobic substance making up the hydrophobic layer and (2) the one or more particles of sand or soil is between 1:300 to 1:1000 by weight so that water does not penetrate through the modified composition of sand or soil after one week; and distributing the mulch on one or more apexes of a soil for preventing water evaporation from the soil.
9. The method of claim 8, further comprising: distributing the mulch on a homogenous layer of 1 mm to 10 cm on top of the soil; and irrigating the soil.
10. A modified composition of sand or soil that acts as mulch, comprising: one or more particles of sand or soil, wherein the one or more particles have a size which is 600 pm or less; and a hydrophobic layer individually coating each of the one or more particles of sand or soil, wherein the hydrophobic layer around each of the one or more particles of sand or soil includes a hydrophobic substance, and a ratio of (1) an entirety of the hydrophobic substance making up the hydrophobic layer and (2) the one or more particles of sand or soil is between 1:300 to 1:1000 by weight so that water does not penetrate through the modified composition of sand or soil after one week.
11. The composition of claim 10, wherein the hydrophobic layer and the one or more particles of sand or soil have a liquid roll off angle of about 3 to 7 degrees.
12. The composition of claim 10, wherein the one or more particles of sand or soil comprises SiO.sub.2, CaCO.sub.3, Al.sub.2O.sub.3, Fe.sub.2O.sub.3, TiO.sub.2, P.sub.2O.sub.5, K.sub.2O, CaO, MgO, Na.sub.2O or MnO.sub.2.
13. The composition of claim 10, wherein the one or more particles of sand are beach sand or desert sand and one or more particles of soil are silt or clay soils.
14. The composition of claim 10, wherein the hydrophobic substance includes only a single hydrophobic material.
15. The composition of claim 10, wherein the hydrophobic layer is wax, and the wax is selected from the group consisting of common wax, paraffin wax, palm wax, bees wax, and soy wax, individually or in combination.
16. The composition of claim 10, wherein the hydrophobic layer has a thickness of 20 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Many aspects of the disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
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DETAILED DESCRIPTION
(30) Described below are various embodiments of compositions and methods relating to functionalized sands or soils, including hydrophobic sands or soils, and their uses according to the present disclosure. Although particular embodiments are described, those embodiments are mere exemplary implementations of the system and method. One skilled in the art will recognize other embodiments are possible. All such embodiments are intended to fall within the scope of this disclosure. Moreover, all references cited herein are intended to be and are hereby incorporated by reference into this disclosure as if fully set forth herein. While the disclosure will now be described in reference to the above drawings, there is no intent to limit it to the embodiment or embodiments disclosed herein. On the contrary, the intent is to cover all alternatives, modifications and equivalents included within the spirit and scope of the disclosure.
(31) Discussion
(32) Before the present disclosure is described in greater detail, it is to be understood that this disclosure is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
(33) Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit (unless the context clearly dictates otherwise), between the upper and lower limit of that range, and any other stated or intervening value in that stated range, is encompassed within the disclosure. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and are also encompassed within the disclosure, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the disclosure.
(34) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present disclosure, the preferred methods and materials are now described.
(35) All publications and patents cited in this specification are herein incorporated by reference as if each individual publication or patent were specifically and individually indicated to be incorporated by reference and are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided could be different from the actual publication dates that may need to be independently confirmed.
(36) As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present disclosure. Any recited method can be carried out in the order of events recited or in any other order that is logically possible.
(37) Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of sample preparation, water analysis, water filtration, mathematical modeling, and the like, which are within the skill of the art. Such techniques are explained fully in the literature.
(38) It is to be understood that, unless otherwise indicated, the present disclosure is not limited to particular methods of functionalizing sands or soils and functionalized sand or soil compositions or functionalized soils with smaller particle sizes, in particular methods and compositions for hydrophobic sands, or the like, and their uses as such can vary. It is also to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. It is also possible in the present disclosure that steps can be executed in different sequence where this is logically possible.
(39) It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a support” includes a plurality of supports. In this specification and in the claims that follow, reference will be made to a number of terms that shall be defined to have the following meanings unless a contrary intention is apparent.
Definitions
(40) “Common soil” or “common soils” as used herein refers to sands or soils that are not treated with wax.
(41) “Rapid boil” or “rapid boiling” as used herein refers to a boil that is performed under higher difference of actual pressure and vapor pressure, provoking a more vigorous bubbling of the liquid, solvent, aqueous solution, aqueous suspension, and the like.
(42) “Slow boil” or “slow boiling” as used herein refers to a boil that is done when the actual pressure is closer to the vapor pressure, provoking a gentler (less vigorous) bubbling.
(43) Description
(44) The present disclosure is directed to compositions and methods relating to functionalized sands and/or soils and functionalized sand and/or soil compositions, for example hydrophobic sands, and their uses such as in, inter alia, agriculture, producing desalinated water via membrane distillation, and reducing dust and sand storms. In an aspect, the functionalized soils can have smaller particle sizes than the functionalized sands. As used herein, sand can mean “soil” and vice versa, or both.
(45) Previous work has attempted to make hydrophobic sands with waxes, such as: U.S. Pat. No. 7,160,379.sup.1, CN103306260 B.sup.2, CN1104390 C.sup.3, U.S. Pat. No. 6,235,070B1.sup.4, among others. Some require melting of wax followed by mixing with sand. Methods as described in U.S. Pat. No. 7,160,379.sup.1 despite its high thermal and mechanical requirements, do not provide a uniform coating of wax over sand grains; lack of a uniform coating lends the functionalized sand unable to resist water for long periods of time, and the hydrophobicity of the sand tends to fail starting at 60 minutes.
(46) The processes in the literature above which utilize the melted wax to coat sand either require a very high quantity of wax, leading to diminishing returns based on cost, or produce bad quality coating because the wax does not form a uniformly distributed layer on the surface of the sand grains, which is the case for the cited patent U.S. Pat. No. 7,160,379.sup.1 and also for the other references.sup.1-11 that rely on the same methodology of melting wax and mixing with sand to hydrophobize it.
(47) It is worth mentioning that the present process for making sand hydrophobic only uses 1 g of wax per 200 g of sand, or even less, of sand (good results were obtained even when 1 g of wax per 2000 g of sand was used). The process cited in U.S. Pat. No. 7,160,379.sup.1 claims to use from 0.01 to 10% (weight ratio of wax blend to total coated sand weight). However, the present process was able to effectively use 0.050% wax (1 g of wax per 2000 g of sand) for beach sand particles sieved for sizes <600 μm, and yet truly make hydrophobic sand. Thus, the present process uses much less wax and is able to make a hydrophobic sand composition that can serve as a much with a more homogeneous coating.
(48) Chinese patent CN103304173 B.sup.12 creates a solution of wax and toluene which is then mixed with common sand in a rotary evaporator. The toluene is evaporated and recovered, but the amount of wax required makes the disclosed method financially impractical due to the cost of materials and the quality of coating provided.
(49) Other researchers have exploited paraffin wax by heating it up to 80 degrees and adding sand to it. (CN 103290832). This process is mired with difficulties, such as (i) high energy consumption due to a requirement that high temperature be used to melt the wax, (ii) dealing with high-viscosity wax, (iii) thick wax coatings on sand, which might increase overall costs and processing time, and (iv) lack of homogenous coating of the sand surface with the wax. The dynamic viscosity of paraffin wax can vary by a factor in the range 7-3 mPa-s as the temperature changes from 60-100° C. This means that a precise control of temperature is critical in the reference mentioned above to avoid the potential of jamming the mixing impellers or pipes/columns.
(50) A strategy to coat polystyrene (PS) on sand by dissolving PS in toluene has also been reported. (CN 103283577). It, too, has challenges. For example, it requires use of high temperature and pressure to separate the toluene solvent from the solute mixture. It also requires a relatively large amount of the PS to coat the sand, for example 10 g of PS to 30 kg of as compared to the present disclosure. Accordingly, there exists a need in the art for improvements relating to functionalized sand or soil.
(51) In various aspects, described herein is a surface modification to sand or soil for the functionalization of the sand or soil. As described herein, the sand can be common sand, or common soils with smaller particle sizes, and can comprise a mixture of particles made of various minerals. Sand as described herein can be sand that is found on beaches or in deserts, or in soils with low organic matter content. Sand compositions can be volcanic in origin. Minerals that can form particles of common sand or common soils (silt and clay) or other sand compositions can include quartz (SiO.sub.2), aragonite (CaCO.sub.3), alumina (Al.sub.2O.sub.3), iron oxide (Fe.sub.2O.sub.3), and titania (TiO.sub.2). As used herein, sand can refer to common sand or silt or clay soils, other compositions of sand or soil, particles of sand or soil, grains of sand or soil, or a composition with particles and/or grains of sand or soil.
(52) In various aspects, the sand or soil can be 0.75-600 micron sized particles and anywhere there between, such as silica beads (hollow or solid), or silt. Particles of sand as described herein can be sized in length from about 0.75 μM to about 150 μM. Particles of sand or soil as described herein can have a diameter of about 600 μM or less, 500 μM or less, 400 μM or less, 300 μM or less, 200 μM or less, for example in the range of 75 μM to about 150 μM. As used herein, particle size can refer to a length, a diameter, a radius, a circumference, a width, a height, or other physical dimension. Sand or soil particles can be approximately spherical and can have an average distance from one sand or soil particle to another in a composition of sand or soil. Sand or soil compositions and particles can be inherently hydrophilic with a contact angle of water θ.sub.0<90° without any modifications to the particles within.
(53) In various aspects, described herein are sand or soil compositions that have sand grains or soil particles with modified surfaces and hydrophobic properties to functionalize the sand or soil. Particles of sand or soil as described herein can be functionalized or modified to alter their surface properties. Surface properties of sand or soil particles can be modified with a surface modification agent to create modified or functionalized sand or soil. Sand or soil compositions as described herein can have modified surface properties that render the surface of the sand or soil more hydrophobic. Sand or soil compositions as described herein can have modified surface properties that raise their coefficient of friction. Sand or soil compositions with a modified surface as described herein can have a higher coefficient of friction than unmodified sand or soil that imparts resistance to forces of fluid flow. Sand or soil compositions with a modified surface as described herein can have a higher Laplace pressure generated by the particles of the composition. Sand or soil compositions with a modified surface as described herein can have a higher Laplace pressure and impede the flow of a fluid. Sand or soil compositions with a modified surface as described herein can have a higher Laplace pressure and impede the flow of liquid water, while permitting the flow of water vapor between particles.
(54) In various aspects, the sand or soil can be a hydrophobic sand or soil that is modified to alter the way the sand or soil particles interact with water. A hydrophobic substance can be applied to the surface of the sand or soil particles. Sand or soil particles can be coated with a hydrophobic substance to modify their surface properties so that the particles repel water in order to create a hydrophobic sand or soil. Sand or soil particles can be coated with a hydrophobic substance to modify their surface properties so that a composition of modified sand or soil has a higher Laplace pressure generated by the particles therein. The surface of sand or soil particles in a modified or hydrophobic sand can be modified so that they have a contact angle θ.sub.0 with water of greater than 90°, θ.sub.0>90°, for example >95°, >100°, >105°, or >110°. The coating of the particles can be a thin coating. In one or more aspects, the coating of the hydrophobic substance can have a thickness of approximately 100 nm of the wax or less, for example 50 nm, 40 nm, 30 nm, 20 nm or less. In one or more aspects, a hydrophobic and/or superhydrophobic sand or soil mulch can be formed or comprised of the modified sand or soil.
(55) In various aspects, described herein is a method of imparting a surface modification onto particles of sand or soil. Modified or hydrophobic sand or soil can be modified with a hydrophobic substance, In any one or more aspects, the hydrophobic substance sand or soil particles can be coated with a wax in a thin layer to modify the sand or soil, such as that described above. In an embodiment, sand or soil particles are coated with a thin layer of hydrophobic common wax. In various aspects, a commercially available paraffin wax with the general formula C.sub.nH.sub.2n+2, where n>20 can be used to coat the surface of the sand or soil. In other embodiments, sand particles can be coated with an alternative to common wax. In any one or more aspects, the wax can have a boiling point of 65° C. or higher. Other hydrophobic alternatives to common wax can be paraffin wax, bees wax, soy wax, or palm wax. For example, sand or soil particles can be coated with paraffin wax soy wax, beeswax, candle wax and/or palm wax to functionalize the surface of the sand or soil to increase its hydrophobic or non-wetting properties or surface co-efficient of friction.
(56) On the other hand, processes as described herein can involve dilute solutions of the wax, such as paraffin wax, in a solvent such as dichloromethane (an inexpensive solvent with a low dynamic viscosity (˜0.4 mPa-s) under ambient conditions. The resulting solutions have low viscosity that are not stable within ±10° C. of the ambient conditions. Low viscosity implies lower energy cost during mixing. Lastly, the solvent can be regenerated after a batch of sand or soil has been coated with ˜100 nm thick layer of wax for the next batch.
(57) Methods as described herein can impart a surface modification onto particles of sand or soil by coating the particles with a substance, such as a hydrophobic substance, at a temperature, or over a range of temperatures, and a pressure, or over a varying range of decreasing pressures. In an aspect, the temperature and pressure can be room temperature and standard pressure. Room temperature can be about 25° C. Room temperature can be about 20-25° C. Room temperature can be about 20-28° C. Standard pressure can be about 1 atm or 1 bar.
(58) In an aspect, the methods as described herein can be accelerated through the use of heat and/or altered or varying reduced, or negative, pressure. The temperature can be over a range of about 40° C. to about 55° C. The pressure can be a negative pressure (meaning that the method can be operated under vacuum). The method can be started at a first pressure (P1) during a first stage, then reduced during a second stage to a lower pressure (P2), and subsequently reduced again to yet a lower pressure (P3) during a third stage. The pressure can be varied from about 1000 mbar during the first stage to about 10 mbar during the third stage to affect the superhydrophobic coating of the sand or soil.
(59) The ratio of sand or soil to hydrophobic substance (also known as a modifying agent as used herein) can be about 1:200 to about 1:2000, about 1:300 to about 1:1000, about 1:400 to about 1:800, or preferably about 1:600 grams of modifying agent (e.g., wax) to grams of sand. For soils such as clay or silt with smaller particles sizes, the ratios can be calculated based on total particle area to be coated.
(60) The equation m.sub.wax=τ.Math.ρ.sub.wax.Math.m.sub.soil.Math.A.sub.BET can be used to estimate the mass of wax (m.sub.wax) needed for a given soil mass (m.sub.soil), with BET surface area of the soil (A.sub.BET), density of wax (ρ.sub.wax) and desired thickness of coating (τ). Where the minimum thickness required can be 10 nm, but higher values such as 20, 50 or 100 nm are preferred to guarantee a homogeneous coating, accounting for the uncertainties in the measurements and surface chemistries. When the BET area is not available, its value can be estimated using A.sub.BET=6/(d.Math.ρ.sub.wax.Math.Ψ), where d is the average particle size of sand or soil, and W is the average sphericity of the particles.
(61) Herein, an inexpensive solvent (such as mentioned above) can be employed to dissolve wax (with or without any external heat) and coat the surface of the sand or soil particles with a nanoscale thickness of the wax, i.e. less than 100 nm thick (as described above). Furthermore, the solvent can be recovered and regenerated in the process to be used over and again.
(62) A surface modification agent (or hydrophobic substance or modifying agent) can be used in conjunction with a solvent to modify the surface of sand or soil particles. The surface modification agent can be a hydrophobic substance that can coat sand or soil particles. The surface modification agent can be a hydrophobic wax, such as common wax, paraffin wax, bees wax, soy wax, or palm wax. In an embodiment, the surface modification agent is paraffin wax. In an embodiment of the method, paraffin wax is used in conjunction with a solvent to coat sand or soil particles and impart hydrophobic properties to the particles.
(63) With reference to
(64) As illustrated in
(65) The solvent can be allowed to evaporate. The evaporated solvent can be condensed with a condensation system combined with a collection and/or storage system and recycled for later use. Evaporation of the solvent can leave a thin layer of the surface modification agent, such as a hydrophobic wax on the sand or soil, producing a hydrophobic sand or soil that can repel water. The thin layer can be 100 nm or less, as described herein. The recovery of the solvent can be reduced in time by applying heat and an amount of vacuum.
(66) In various aspects, described herein is a method to reduce or prevent water evaporation in agricultural systems. Agricultural systems as described herein can have soil, an irrigation source, a light source, and optionally fertilizer. Agricultural systems as described herein can be irradiated and have a source of light, such as the sun or from bulbs in a lamp. Agricultural systems as described herein may be exposed to the environment (i.e. outdoors) or may be shielded from the elements (i.e. indoor, such as in a greenhouse or within another structure). Agricultural systems as described herein may be within a structure that is elevated from the ground. In an embodiment, an agricultural system is a field (that can have soil) with an irrigation source that is irradiated by the sun, as one would find on a farm, and can optionally have fertilizer. In one or more aspects, the method can include distributing a layer of the aforementioned superhydrophobic sand or soil mulch over agricultural topsoil.
(67) The present functionalized sand or functionalized soils, in particular the present hydrophobic sand, such as sand as described above, can be used in agricultural systems to reduce water loss by evaporation. The hydrophobic sand or soil can be used as a mulch. It can, for example, be used in agricultural systems and placed on top of topsoil to reduce evaporation. The hydrophobic sand or soil can be used in agricultural systems to reduce or prevent penetration of water beyond the hydrophobic layer when placed underneath (or more subterranean) layers of top soil or other layers of soil or ground. The hydrophobic sand or soil can be used in agricultural systems to direct water via gravity towards planted seeds, roots, or other plant constituents that are planted in or above the ground.
(68) The hydrophobic sand or soil can be used in agricultural systems to reduce or prevent the deposition of common salts (such as NaCl) due to salty (or desalinated or partially desalinated water) in topsoil. The hydrophobic sand or soil can be used like a mulch, or in place of a mulch, and can be used in agricultural systems to reduce or prevent deposition of minerals, metals, metalloids, heavy metals, alloys, elements, bacteria, fungi, or other constituents of impure water on top soil. The hydrophobic sand or soil can be used to prevent passage of salts. In other aspects, the functionalized sand or soil described herein can have an increased coefficient of friction to reduce it from being blown away in high winds such as during a desert sand storm.
Examples
(69) Now having described various embodiments of the disclosure, in general, the examples describe some additional embodiments. While embodiments of the present disclosure are described in connection with the examples and the corresponding text and figures, there is no intent to limit embodiments of the disclosure to these descriptions. On the contrary, the intent is to cover all alternatives, modifications, and equivalents included within the spirit and scope of embodiments of the present disclosure
(70) An inexpensive surface modification method of common sand or soil, for example sand found in deserts, beaches, or arid regions, using common wax, e.g. paraffin, bees, soy or palm wax, to render the sand hydrophobic was demonstrated (
Example 1
(71) The technology disclosed herein entails an inexpensive surface modification method of common sand or common soils with low organic matter content, for example found in deserts, beaches, or arid regions, using common wax, e.g. paraffin, bees, soy or palm wax, to render it superhydrophobic. A variety of applications are proposed herein for the superhydrophobic material including desert agriculture, home gardening, liquid marbles, water proofing, corrosion-prevention, thermal insulation, water desalination and reducing intensity of sand storms. Since the present superhydrophobic sand or soil is robust, non-toxic, inexpensive, and effectively repels water, it should fulfill all other applications claimed for similar granular media, comprising of sand or soil and wax.sup.1-4, 6. (
(72) Sand or soil is intrinsically a hydrophilic porous medium due to polar Si—O—H bond and chemistries that ensue when water is placed on it..sup.13 For instance, sand in the Saudi Arabian peninsula is a complex granular mixture of minerals, including mainly quartz (SiO.sub.2), aragonite (CaCO.sub.3), alumina (Al.sub.2O.sub.3), iron oxide (Fe.sub.2O.sub.3) and titania (TiO.sub.2) with particle sizes, 75 μm<l<750 μm..sup.14 To get a fair idea of the wettability of sand by water, we measured advancing and receding contact angles of water on smooth and flat silica, the major constituent of sand, in air, and found them to be, θ.sub.Adv=θ.sub.Rec≈35°. Now, we try to understand what happens when a drop of water lands on ordinary sand—we expect that the mechanical equilibrium between interfacial tensions would lead to a concave meniscus, which satisfy the equilibrium contact angle, θ.sub.0≈θ.sub.Adv=θ.sub.Rec≈35° (
(73) It can be hypothesized that if sand or soil could be rendered hydrophobic (i.e. θ.sub.0>90°), the curvature of the water meniscus at the solid-vapor interface will be opposite to curvature of water in contact with ordinary sand or soil (compare
(74) Methods for Coating the Sand or Soil:
(75) In an embodiment, to render common sand or soil superhydrophobic, the following protocol can be applied:
(76) 1. Sand from KAUST beach was tested and soil from the Makkah region in Saudi Arabia were tested. Other sands or soils, such as those described above, can be used;
(77) 2. The sand or soil was washed with water to remove organics, soluble solids and surfactants;
(78) 3. The sand or soil was dried in a thermal convection oven at 100° C. for 6 to 24 h. This step can also be done using sunlight and natural wind convection to reduce the costs in an industrial application;
(79) 4. Mechanical sieving was used to isolate sand or soil grains with size <600 μm; This step is not required, but the sand or soil with smaller grain size, results in better hydrophobicity;
(80) 5. Blocks of paraffin wax are grated to sizes of the order of <1 mm to make wax shavings;
(81) 6. The wax shavings are dissolved into an organic solvent (diethyl ether, pentane, dichloromethane, methyl-t-butyl ether (MTBE), petroleum ether (ligroine), chloroform, tetrahydrofuran (THF), hexane, cyclohexane, triethyl amine, gasoline or toluene) in order to make a wax solution. The solvent to sand or soil ratio can be in the order of 1 mL of solvent to 2 g of sand or soil;
(82) 7. The sieved sand or soil is then added to an appropriate container, for example a rotary evaporator; preferably this container is able to support vacuum and a pressure to about 10 mbar. It can also contain one or more baffles in order to provide homogenous mixing of the wax solution and sand or soil during evaporation;
(83) 8. The wax solution is then added to the same container. The wax to sand or soil ratio can be from 1:200 to 1:2000 grams of wax to grams of sand or soil, depending on the thickness of the coating required. For common soils with smaller particles sizes and greater particle area per mass, 1:200 grams of wax per grams of soil or higher concentrations of wax can be used;
(84) 9. Next, the wax solution and the sand or soil are mixed in the container, for example by agitation (10 to 150 rpm, depending on the rotary evaporator characteristics); the bath of the container, for example the rotary evaporator, is maintained at 40° to 55° C. (T1). This process is under 1000 mbar of pressure (P1) and it takes 1 to 5 minutes (t1) in order to homogenize the wax solution with the sand or soil and to stabilize the temperature (See Table 1).
(85) 10. Then, depending on the solvent, the pressure is dropped to P2. This step can be done rather quickly over a time (t2).
(86) 11. Once the system is at P2, the rate of pressure drop is decreased at a constant rate, as can be seen in Table 1 over a time (t3), until it reaches the final pressure P3.
(87) 12. Once at P3, the system is maintained at the pressure P3 for a certain time (t4) and then the pressure is normalized to atmospheric pressure and the batch is finished.
(88) This treatment leaves a thin coating of wax on the surface of each granule of sand or soil, rendering hydrophobic properties in the sand or soil to a ratio as low as 1 g of wax per 2000 g of sand or 1 g of wax per 200 grams of soil. However, it is preferred to use 1:600 grams of wax to grams of sand, which leads to t 20 nm thick films on the sand particles (
(89) TABLE-US-00001 TABLE 1 Settings for evaporation of different solvents t3 - t1 - t2 - P2 - Time Time Time Pressure from P3 - t4 - at P1 from P1 to P2 to Final Time Molecular and to P2 boil P3 pressure at P3 Solvent Formula weight T1 (min.) (mbar) (min.) (mbar) (min.) diethyl ether C.sub.4H.sub.10O 74.12 1-5 0 1000 5-15 1000 1 pentane C.sub.5H.sub.12 72.15 1-5 0 1000 5-15 1000 1 dichloromethane CH.sub.2Cl.sub.2 84.93 1-5 0 1000 5-15 1000 1 methyl C.sub.5H.sub.12O 88.15 1-5 0.5 700 5-15 500 1 t-butyl ether (MTBE) Petroleum C.sub.5-6H.sub.12-14 72-86 1-5 0.5 900 10-25 160 5 ether (ligroine) chloroform CHCl.sub.3 119.38 1-5 0.5 700 5-15 500 5 tetrahydrofuran C.sub.4H.sub.8O 72.106 1-5 1 500 5-15 300 5 (THF) hexane C.sub.6H.sub.14 86.18 1-5 1 360 5-15 160 5 cyclohexane C.sub.6H.sub.12 84.16 1-5 1 320 5-15 120 5 triethyl amine C.sub.6H.sub.15N 101.19 1-5 1.5 250 5-15 50 5 toluene C.sub.7H.sub.8 92.14 1-5 2 120 5-20 20 5
(90) Materials:
(91) The solvents and paraffin wax (molecular mass, M.sub.0≈487 Da, melting point T=65° C.) were purchased from Sigma Aldrich and used as is. In addition to paraffin wax, we tested beeswax, palm wax, and soy wax to find that all behaved similarly. Other researchers have investigated hydrophobization of sand, such as coating with (i) wax at 70-90° C..sup.6, (ii) polystyrene.sup.15, (iii) silanes.sup.7, and (iv) sprayable biodegradable polymers.sup.16. However, none of these methods have become mainstream so far due to cost of chemicals or chemical processing. As a result, for agricultural applications, polyethylene-based plastic mulches remain the most used mulches in the western world, despite their disposal-related ecological challenges..sup.17-18
(92) Characterization:
(93) The wetting behavior of water on the present sand or soil was characterized rigorously. Contact angles of water microdroplets were measured on individual sand grains both before and after wax coating in an environmental scanning electron microscope (SEM). Whereas the contact angles were θ.sub.0≈30° for ordinary sand, they increased to θ.sub.0≈90° after hydrophobization. (
(94) Resistance of the superhydrophobic sands against penetration of water in a hydrophobized glass cylinder was also measured: a ˜2-cm column of 300-μm-sieved superhydrophobic sand was placed over cotton and filled to the maximum a 60-cm column of water with rhodamine dye to aid visualization (
(95) Next, the ability of the present sand was tested to determine its hydrophobic properties when mixed with common (hydrophilic) sand (
(96) Notably, the present process for making sand or soil hydrophobic only uses 1 g of wax per 200 g of sand, preferably per 600 g of sand (good results were even obtained when 1 g of wax was used per 2000 g of sand). The process cited in U.S. Pat. No. 7,160,379.sup.1 claims to use from 0.01 to 10% (Weight ratio of Wax blend to total coated sand Weight), processes as described herein were able to effectively use 0.050% (1 g of wax per 2000 g of sand) and truly make hydrophobic sand. Essentially, the present process uses much less wax for coating sands and is able to make a much more homogeneous coating, providing a more reliable process.
Example 2: Preventing Evaporation of Moisture from Pots
(97) In order to measure the effectiveness of superhydrophobic sand or soil mulches on reducing evaporative losses in pots under ambient conditions, changes in the masses of pots containing soil (Metro Mix 360) covered with varying thicknesses of superhydrophobic sand were tracked over time (
(98) To test the effectivenesss of reducing evaporative loss of water from pots, pot-scale experiments were conducted at the KAUST greenhouse. These experiments employed hydrophobic sand mulch as a top layer to reduce evaporation at the pot scale over a 7 weeks cycle for tomato and barley plants (as illustrated in
(99) The differences were attributed to plant physiology.
(100) TABLE-US-00002 TABLE 2 Tomato results for pot-scale experiment performed in KAUST greenhouse Mean water Breakdown of Total % water loss loss every (Total % water loss = Mean day (%): water loss everyday (%)) Productivity Mass fraction of M.sub.Added daily % loss via % loss via Mass of Mass of water in soil M.sub.50% × 100 evaporation transpiration shoots (g) roots(g) Normal irrigation 15.4 78.0 22.0 16.46 2.6 (Control) i. Normal 17.3 34.8 65.2 31.58 4.23 irrigation + (92% (63% superhydrophobic higher) higher) sand Drought condition 18.0 66.6 33.3 12.96 2.2 (Control) ii. Drought 13.6 43.8 56.2 19.52 2.24 condition + (50% (2% superhydrophobic higher) higher) sand
(101) TABLE-US-00003 TABLE 3 Barley results for pot-scale experiment performed in KAUST greenhouse Mean water Breakdown of Total % water loss loss every (Total % water loss = Mean day (%): water loss everyday (%)) Productivity Mass fraction of M.sub.Added daily % loss via % loss via Mass of Mass of water in soil M.sub.50% × 100 evaporation transpiration shoots (g) roots (g) Normal irrigation 18.0 66.6 33.3 28.47 17.25 (Control) i. Normal 18.0 33.3 66.6 32.71 19.32 irrigation + (15% (12% superhydrophobic higher) higher) sand Drought condition 17.3 69.6 30.4 20.85 10.99 (Control) ii. Drought 11.0 54.5 45.5 15.32 10.21 condition + (26% (7% superhydrophobic lower) lower) sand
Example 3: Preventing Evaporation from Soils in Irrigated Agriculture
(102) Motivated by the experiments at the KAUST Greenhouse, field-scale experiments were conducted in western Saudi Arabia (Hada al sham, 21.799° N, 39.725° E) to test the impact of the hydrophobic sand mulch on the performance of two locally relevant crop species in desert agriculture settings under low and high salinity irrigation. Tomato (Solanum lycopersicum cv. Nunhems Tristar F1), a low planting density high-value horticultural dicot crop, and barley (Hordeum vulgare L. cv. Morex), a monocot crop grown at high densities typical for cereals, were chosen to gain insights into the applicability of superhydrophobic sands in different agronomical contexts. Additionally, the potential benefits of the hydrophobic sand or soils for crop performance under salinity stress were assessed, a prevalent source of abiotic stress in desert agriculture that often co-occurs with water deficit. As such, plots of tomato and barley grown with either (i) bare soil or a ˜5 mm layer of hydrophobic sand, and (ii) low or high salinity irrigation, with endpoint phenotyping of various traits at harvest (example of set up shown in
(103) Twenty-four sensors were employed directly under the plants to measure conductivity, temperature, and moisture content. In the tomato field, superhydrophobic sand was applied in 3 strips per plot, being 40 cm the width of the mulch line and the length extended 20 cm from the external plants in the plot lines (
(104) The sensors measured volumetric water content (VWC), defined as the ratio of the volume of water present in the soil to the volume of the soil.sup.20. As shown in
(105) Mulched tomatoes exhibited significant improvements over unmulched in all traits under both low and high salinity irrigation (
Example 4: Liquid Marbles Made with Superhydrophobic Sand
(106) Against common expectation, granular hydrophobic media can encapsulate water droplets and the resulting material is known as Liquid marbles (
(107) Interestingly, liquid marbles formed by capturing 10-μL droplets deionized water in our superhydrophobic sand demonstrated a 50% slower rate of evaporation under ambient conditions (T=294 K, P=1 atm, 60% relative humidity) (
(108) Equation 1 shows the evaporation model used, where D is the diffusion constant and k is the resistance for evaporation, set to 1 in the case of droplets and it assumes a value higher than 1 for marbles. Evaporation rates were modeled as a function of radius (r), surface area, and volume of the droplets (
(109)
(110) The ability to hold water for longer times than common water droplets can unlock potential applications as microbial reactors. Water drops trapped inside liquid marbles do not readily coalesce when pressed against each other. Thus, by capturing water in liquid marbles, advantage can be taken of large surface area to uptake gases at the liquid interface that microbes could metabolize.
Example 5: Superhydrophobic Sand or Soils for Reducing Dust Acumulation
(111) The wax coating in our superhydrophobic sands increases the coefficient of friction (tangent of half, of 180 degrees minus the cone angle) (
(112) Thus, the present superhydrophobic sand or soil can be used to cover areas around solar farms or cities in desert lands in order to reduce the dust lifting from those areas and thus, reduce the dust accumulation on solar panels, houses, or other objects.
Example 6: Superhydrophobic Sand or Soil for Corrosion Prevention, Thermal Insulation and Easier Maintenance of Underground Pipes/Cables/Electronic Devices/Other Objects
(113) The present superhydrophobic sand or soil can also be used in construction to fill ditches/trenches/cavities that have cables, pipelines or other corrosion-prone objects buried. By using the superhydrophobic sand or soil instead of common soils or other hydrophilic materials, moisture in the common soil would not infiltrate towards those objects. This insulation would reduce corrosion problem in metallic objects, such as pipelines and electrical equipment. It would also prevent soil compaction around those objects, facilitating future maintenance/excavation of the objects buried (cables or pipeline for instance). The dry superhydrophobic sand or soil filling around those buried objects would also act as a cheap thermal insulator, thus, reducing the thermal losses or gains in fluid pipelines.
Example 7: Superhydrophobic Sand for Rooftop Thermal and Humidity Insulation
(114) The superhydrophobic sand can be used to cover roofs of houses or other types of buildings. This sand layer would act as a thermal insulator. The big advantage here is that rain would not accumulate on the roofs, decreasing the possibility of mold growth or infiltration.
Example 8: Superhydrophobic Sand or Soil for Insulation of Foundations of Buildings Against Soil Moisture
(115) Superhydrophobic sand or soil can be used to insulate underground foundation from humid soils, which would reduce water infiltration, growth of mold, percolation of salt, and provide thermal insulation
Example 9: Superhydrophobic Sand or Soil for Waterproof Pavement Bases
(116) The superhydrophobic sand or soil can be used as a waterproof base layer for the construction of pavements that suffer from soil moisture uptake. Changes in the moisture content make soils expand or contract accordingly, causing structural problem with pavements. By applying a layer of hydrophobic sand or soil between the humid soil and the pavement, the impact of soil activity can be reduced.
Example 10: Superhydrophobic Sand or Soil for Making Freeze-Proof Soils
(117) Since water expands during freezing, changing from liquid to solid state, formation of ice could cause severe structural damages to walls, pipes, or other objects. By preventing infiltration of water, superhydrophobic sand or soil would prevent formation of ice in ground. Thus, the present superhydrophobic sand or soil can also be used as a freezing-proof insulating layer around a variety of objects.
Example 11: Superhydrophobic Sand or Soil for Preventing Water Percolation
(118) Superhydrophobic sand or soil can be used as an underground layer (several centimeters thick) to prevent water percolation in agricultural land (to reduce the needs of irrigation), sewage canals or landfill areas (to prevent percolation of contaminated waters down to the underground water table), irrigation canals (to prevent water loss through percolation), or even as a safety barrier to prevent infiltration of contaminated liquids (the sand or soil can be tested for each liquid) spread as a thick layer on the ground around tanks (containing hazardous liquids) with risk of leakage.
Example 12: Superhydrophobic Sand or Soil for Membrane Distillation
(119) Membrane distillation is a method to desalinate water wherein two streams of water are separated across a superhydrophobic membrane. As illustrated in
(120) Membrane Distillation (MD) is a promising low-energy technique commercially employed that can be used for applications such as water desalination or removal of other impurities. It can use waste heat, e.g. from industry, to heat up the feed water (which can be salty) to ˜50-70° C., and a hydrophobic membrane with small pore sizes that only allow water vapor to pass through. Water vapor can then be condensed on the other side (
(121) The use of wax-coated sand or soil as described herein as the superhydrophobic membrane is shown in
(122) A membrane distillation process as described herein typically applies a pressure (2-4 bar) and temperature (50-90° C.) on the feed water (i.e. salty water) side of the membrane. Thus, while liquid water cannot pass through a cartridge/membrane made of wax-coated sand or soil due to capillarity, water vapor can due to the pressure and/or temperature difference across the membrane. Further, this process utilizes thin membranes to minimize losses in the transport of vapor flux. (On the other hand, to reduce evaporation in agriculture, thicker wax-coated sand or soil layers can be more effective.)
Example 13: Inhibition of Evaporative Water Loss from Ordinary Soil when Covered by a Hydrophobic Sand Layer Under Desert-Like Conditions
(123) To quantify the effect of a top-layer of hydrophobic sand or soil on reducing evaporative loss of water throught ordinary agriculture soil (3 cm thick), pot-scale experiments were conducted employing standard mass balance (accuracy 0.01 μm) over a period of 2 days (Average temperature: 24.7° C., Relative Humidity: 70.5%). A 2-3 mm thick layer of hydrophobic sand on ordinary soil was observed to reduce evaporative loss of water by 48% over a 24 hour period (
(124) Field scale testing of hydrophobic sand towards reducing irrigation needs is a consideration for validating potential uses of hydrophobic sand or soil. For example, parts of fields can be covered with hydrophobic sands or soils to facilitate focused irrigation (
(125) The superhydrophobic behavior of the functionalized sand or soil as described herein repels liquid water (
Example 14: Market and Cost Analysis
(126) Already, there are some teams/companies selling hydrophobic sands for desert agriculture, but their acceptance has been limited due to cost and ease of usage. For example, Desalt Innovation Middle East (DIME), UAE, is selling product which if used in 5-10 cm thick layers can provide a hydrophobic barrier using a proprietary German technology that we suspect the process to involve functionalization via organosilanes..sup.7 Note that 5 mm thick layers will necessitate 67,000 kg of hydrophobic sand (giving the mass density of 1.5 g/cc) to cover 1 hectare (10,000 m.sup.2). There are other reports 90 g of wax was employed to modify 1 kg of sand.
(127) A strategy can be to employ the cheapest raw materials along with straightforward processing and reuse of reagents. Thus, paraffin wax, a by-product of the petroleum industry, can be chosen as the additive and developed a process to recycle the solvent employed to dissolve it. Presented below is a model calculation for cost estimation.
(128) 1 kg of paraffin wax can be employed for 600 kg of beach sand, for example, and a suitable organic solvent to dissolve wax. Thus, the cost of hydrophobic sand can be simply offset by a month of water usage. It can then be estimated that the cost of manufacturing the present superhydrophobic sand, including materials (sand, wax, solvent), and the energy requirements would be around USD $8/ton in 2017, and by adding the costs for spreading a 5 mm layer on agricultural land, the cost can be estimated to be around USD $8/ton or USD $620 per full hectare in 2017. Also, taking into account that usually, the area covered by the sand mulch is only around 2 cm to each side of the plants, this would reduce the area in which the mulch would be applied to about 40% of the total agricultural land. Thus, the cost of the hydrophobic sand mulch is reduced to USD $250 per hectare in 2017.
(129) Considering that high-value crops can grown in deserts, such as tomatoes, flowers (perennials), strawberries, and dates will definitely benefit from this innovation because they can yield higher profits for a given agricultural area, easily offsetting the costs of the hydrophobic sand mulch. It is expected that the wax coating layer to last for at least one year in field conditions. In comparison, the DIME Hydrophobic Materials gives a 30 years guarantee. A key advantage of our wax coating is that it is biodegradable.sup.23 and it will not keep the sand or soil hydrophobic for longer than the period for total wax degradation. Field tests demonstrated that the present superhydrophobic sand or soil maintained its wetting behavior in harsh climate for at least 6 months. The pot-scale experiments have confirmed ability to last over a year.
(130) An exemplary life cycle of the hydrophobic sand or soil mulch can include: (1) start with common sand or soil and wax, (2) manufacture the hydrophobic sand or soil with the methodology described herein, (3) place a layer of hydrophobic sand on topsoil to use as a barrier for water evaporation (mulch), (4) grow higher quality crops with lesser water and fertilizers, reapply the hydrophobic sand or soil mulch in the areas that are damaged due to soil tilting after each crop cycle or once the hydrophobic coating has been degraded.
(131) Due to their inert nature, compositions of hydrophobic sand or soil as described herein can last for years, further supporting the inexpensive nature of these compositions and methods as replacement of sand may not be frequently needed. Yet, over time, the material is biodegradable and will not contaminate the soil.
Example 15: Prevention of Storms in Deserts
(132) Dust storms are formed when winds can ‘lift’ small particles of dust (sand) into the atmosphere. They cause various large-scale challenges in the MENA region, for example, respiratory illness, poor visibility for road- and air-traffic, dust accumulation and subsequent abrasion in machinery, and dust accumulation on solar panels leading to lower efficiency. Wax-coated sand or soil can be a cost-effective technology to prevent the formation of dust or sand storms, if specific locations where regional winds lift maximum amount of dust or sand are known; identifying locations particularly susceptible to large amounts of dust being lifted by regional winds can be done via satellite imaging, for example. Coating sand or soil particles with a hydrophobic substance alters surface properties of the sand or soil. Increasing the coefficient of friction between wax-coated sand particles is an example of such. Altered surface properties, such as a higher coefficient of friction, can reduce/arrest their movements under a shear flow of fluid, such as a flow of air or a flow of water. Effects of raising the coefficient of friction between particles of sand by coating with a hydrophobic substance, such as wax, can be seen as validated by the experiments described below.
(133) Coefficient of friction: In two separate experiments, approximately 90 grams of ordinary and wax-coated sand were dropped via a 2 mm wide glass orifice on a flat and smooth stainless steel surface from a height of 5 cm. The resulting shapes of the pyramids composed of sand grains were compared (
(134) Sand transfer in simulated wind: A simple device such as a blow dryer can be used to simulate a shear flow of air or wind. A blow dryer can be turned on and applied to a mass of sands, non-coated and coated, and mass transfers following exposure to a shear flow of air can be compared for the two sand samples. Approximately 80 g of non-coated, “normal”, sand was put on a petri dish, and 80 g of coated sand was put on a second petri dish, and the two samples were exposed to lateral airflow. A schematic is shown in (
Example 16: Superhydrophobic Sand or Soil Mulches to Reduce Evaporative Losses and Enhance Productivity in Desert
(135) See Attachment A, the entire contents of which are incorporated herein by reference.
Example 17: Controlling Evaporation Rates of Water Droplets Trapped as Liquid Marbles in Superhydrophobic Sands or Soils
(136) See Attachment B, the entire contents of which are incorporated herein by reference.
(137) Ratios, concentrations, amounts, and other numerical data may be expressed in a range format. It is to be understood that such a range format is used for convenience and brevity, and should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1% to about 5%, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. In an embodiment, the term “about” can include traditional rounding according to significant figure of the numerical value. In addition, the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.
(138) It should be emphasized that the above-described embodiments are merely examples of possible implementations. Many variations and modifications may be made to the above-described embodiments without departing from the principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.
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