Apparatus for the rehabilitation, assistance and/or augmentation of arm strength in a user
11497671 · 2022-11-15
Assignee
Inventors
Cpc classification
A61H2201/1463
HUMAN NECESSITIES
B25J9/0006
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61H1/02
HUMAN NECESSITIES
Abstract
An apparatus (10) for the rehabilitation, assistance and/or augmentation of arm strength in a user (U) comprises a support arrangement (12) for supporting the apparatus (10) on the user (U), a linkage arrangement (14) coupled to the support arrangement (12) and for coupling to an arm (A) of the user (U), and an actuation arrangement (16) for operating the linkage arrangement (14) and thereby manipulating the user's arm (A) in response to a user input signal.
Claims
1. A wearable single-arm orthosis apparatus for use in the rehabilitation, assistance and/or augmentation of arm strength in a user, comprising: a support arrangement for supporting the apparatus on the user, such that the apparatus can be carried by the user; a linkage arrangement coupled to the support arrangement and configured for coupling to an arm of a user; and an actuator arrangement coupled to the linkage arrangement and configured to move the linkage arrangement and thereby manipulate the user's arm in response to a user input signal, wherein the support arrangement comprises a back plate supporting the mass of the linkage arrangement and the actuator arrangement, and wherein the linkage arrangement comprises: a first linkage element coupled to the back plate such that the first linkage element extends vertically or substantially vertically relative to the user, the first linkage element being rotatable about a vertical or substantially vertical axis relative to the user so as to provide a first degree of freedom of the apparatus; a second linkage element rotatable about a horizontal or substantially horizontal axis relative to the user so as to provide a second degree of freedom of the apparatus; a third linkage element configured to pivot about a third axis to provide a third degree of freedom of the apparatus; a fourth linkage element in the form of an upper arm member, the fourth linkage element configured to pivot about a fourth axis to provide a fourth degree of freedom of the apparatus; and a fifth linkage element in the form of a lower arm member, the fifth linkage element configured to pivot about a fifth axis defined by the actuator arrangement to provide a fifth degree of freedom of the apparatus.
2. The apparatus of claim 1, wherein the actuator arrangement comprises a sensor arrangement comprising a sensor configured to sense the user input signal applied to the apparatus by the user.
3. The apparatus of claim 2, wherein the user input signal comprises a pressure force applied to the linkage arrangement of the wearable orthosis apparatus.
4. The apparatus of claim 1, wherein the actuator arrangement comprises a controller configured to actuate the actuator arrangement of the apparatus in response to the user input signal to operate the linkage arrangement, and thereby manipulate the user's arm in response to the user input signal.
5. The apparatus of claim 1, wherein the actuator arrangement comprises a trigger switch configured for operation by the user.
6. The apparatus of claim 1, wherein the support arrangement comprises at least one strap.
7. The apparatus of claim 1, wherein the linkage arrangement comprises a shoulder joint assembly configured to provide three degrees of freedom of movement.
8. The apparatus of claim 7, wherein the shoulder joint assembly is passive.
9. The apparatus of claim 1, wherein the linkage arrangement comprises an arm assembly configured to provide two degrees of freedom of movement.
10. The apparatus of claim 9, wherein an elbow joint defined by the arm assembly is active.
11. The apparatus of claim 7, comprising one or more resilient element configured to stabilise free movement of the shoulder joint assembly.
12. The apparatus of claim 1, comprising a cuff configured for coupling the apparatus to the user's lower arm such that a force generated by the actuator arrangement is transferred to the user's arm through the cuff.
13. The apparatus of claim 12, wherein at least part of the sensor arrangement is disposed in, or mounted on, the cuff.
14. The apparatus of claim 1, wherein the actuator arrangement comprises a rotary drive.
15. The apparatus of claim 14, wherein the rotary drive comprises a brushless DC electric motor.
16. The apparatus of claim 14, wherein the actuator arrangement comprises a gear arrangement interposed between the rotary drive and the linkage arrangement.
17. The apparatus of claim 16, wherein at least one of: the gear arrangement comprises a strain wave gear drive; the apparatus comprises or is operatively associated with a position controller configured to control the position of an output shaft of the gear arrangement; the apparatus comprises or is operatively associated with a position controller configured to control the position of an output shaft of the gear arrangement, the position controller comprising a software-based PID (Proportional Integral Derivative) position controller.
18. Use of the apparatus of claim 1 to rehabilitate, assist, and/or augment arm strength in a user.
19. The apparatus of claim 1, wherein at least one of: the first linkage element is coupled to the back plate by a coupler, the first linkage element rotatably coupled at a first end to the coupler and at a second end to a coupler block; the second linkage element is rotatably coupled at a first, proximal, end to the coupler block and at a second, distal, end to the third linkage element; and/or the third linkage element is coupled at a first, proximal, end to the distal end of the second linkage element and at a second, distal, end to the fourth linkage element; the fourth linkage element is coupled at a first, upper, end to the third linkage element and at a second, lower, end to the actuator arrangement of the apparatus; and the fifth linkage element is coupled at a first, upper, end to the actuator arrangement of the apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(11) Referring first to
(12) As shown in
(13) In the illustrated embodiment, the support arrangement 12 comprises a back plate 18, shoulder straps 20, and waist straps 22 (shown most clearly in
(14) While in the illustrated embodiment, shoulder straps 20 and waist straps 22 are provided, it will be recognised that the support arrangement 12 may take a number of different forms. For example, some embodiments may be provided without waist straps. At least part of the support arrangement 12 may alternatively be integrally formed with a garment, such as a jacket, suitable for being worn by the user U.
(15) An electronics enclosure 30 is disposed on the back plate 18. The electronics enclosure 30 houses a controller 32 for the apparatus 10. An onboard power supply in the form of a battery pack 34 is disposed in the electronics enclosure 30.
(16) The back plate 18 supports the mass of the linkage arrangement 14 and the actuation arrangement 16.
(17) One or more spring element or other resilient element 31 may be provided to stabilise free movement of the shoulder joint assembly. In the illustrated embodiment, the spring element 31 is attached via spring attachment 33.
(18) Users with reduced or no feeling in their arm are known to be adversely affected by postural balance issues due at least in part to the lack of feedback from the affected arm, balance issues which can be exacerbated by any unbalanced load on one side of the user's body. Beneficially, the back plate 18 distributes the weight of the apparatus 10 across the back of the user U, such that the user U will not feel weight a significant unbalanced load on one side of their body due to the asymmetric location of the apparatus 10 on one arm.
(19) In the illustrated embodiment, the back plate 18 is constructed from a carbon fibre composite material, providing a back plate 18 which is lightweight while being strong enough to carry the mass of the linkage arrangement 14, the actuation arrangement 16, the electronics enclosure 30 and the battery pack 34.
(20) As described above, the back plate 18 provides mounting for the linkage arrangement 14.
(21) As shown most clearly in
(22) The shoulder rod 36 is coupled to the back plate 18 by a coupler 46, such that the shoulder rod 36 extends vertically or substantially vertically relative to the user U.
(23) More particularly, the shoulder rod 36 is rotatably coupled at a first end to the coupler 46 by a bearing 48 and at a second end to a coupler block 50 by a bearing 52, such that the shoulder rod 36 is rotatable about a vertical or substantially vertical axis AX1 relative to the user U as shown by arrow A in
(24) In use, rotation of the shoulder rod 36 relative to the axis AX1 provides a first degree of freedom of the apparatus 10.
(25) The angled shoulder rod 38 is coupled to the coupler block 50, such that the angled shoulder rod 38 extends horizontally or substantially horizontally relative to the user U.
(26) The angled shoulder rod 38 is rotatably coupled a first, proximal, end to the coupler block 50 by a bearing 54 and at a second, distal, end to the shoulder link 40 by a bearing 56, such that the angled shoulder rod 38 is rotatable about a horizontal or substantially horizontal axis AX2 relative to the user U as shown by arrow B in
(27) In use, rotation of the angled shoulder rod 38 relative to the coupler block 50 provides a second degree of freedom of the apparatus 10.
(28) Shoulder link 40 is coupled at a first, proximal, end to the distal end of the angled shoulder rod 38 and at a second, distal, end to upper arm member 42.
(29) As shown most clearly in
(30) In the illustrated embodiment, the shoulder link 40 comprises a unitary component. The shoulder link 40 may be custom built to match the user's anthropometry.
(31) Alternatively, the shoulder link 40 may be adjustable to match the user's anthropometry. For example, the shoulder link 40 may comprise a plurality of components coupled by a slider coupling or in a telescopic relationship.
(32) The shoulder link 40 is configured to pivot about a third axis AX3 to provide a third degree of freedom of the apparatus 10, as shown by arrow C in
(33) The upper arm member 42 is coupled at a first, upper, end to the shoulder link 40 by a bearing 58 and at a second, lower, end to the actuator arrangement 16 of the apparatus 10. The upper arm member 42 is configured to pivot about a fourth axis AX4 to provide a fourth degree of freedom of the apparatus 10 as shown by arrow D in
(34) The lower arm member 44 is configured to pivot relative to the upper arm member 42 about a fifth axis AX5 defined by the actuation arrangement 16. In use, rotation of the lower arm member 44 about the fifth axis AX5 provides a fifth degree of freedom of movement of the apparatus 10 as shown by arrow E in
(35) Beneficially, the apparatus 10 is thus capable of five degrees of freedom of movement.
(36) As shown in
(37) The lower arm member 44 is coupled at a first, upper, end to the actuator arrangement of the apparatus 10.
(38) The lower arm member 44 is adjustable to match the user's anthropometry, comprising a first lower arm element 66 and a second lower arm element 68 coupled together by a slider coupling 70. The first lower arm element 66 and the second lower arm element 68 may alternatively be arranged in a telescopic relationship. Alternatively, the lower arm member 44 may comprise a unitary component. The lower arm member 44 may be custom built to match the user's anthropometry, such as by additive manufacture or other suitable method of manufacture.
(39) A cuff 72 is coupled to, or forms part of, the lower arm member 44, the cuff 72 configured for coupling the apparatus 10 to the user's lower arm. An adjustable strap 73 is used to secure the user's lower arm to the cuff 72.
(40) The user input signal may be generated by a sensor arrangement comprising a sensor S embedded, coupled to or otherwise disposed on the cuff 72. In the illustrated embodiment, the sensor S comprises an accelerometer.
(41) In use, force generated by the actuator arrangement 16 is transferred to the user's arm A through the cuff 72.
(42) As described above, the actuation arrangement 16 of the apparatus 10 is configured to operate the linkage arrangement 14 of the apparatus 10.
(43)
(44) As shown in
(45) The actuation arrangement 16 further comprises a gear arrangement which in the illustrated embodiment takes the form of a strain wave gear drive 76, and more particularly a harmonic Drive®. The strain wave gear drive 76 is interposed between the motor 74 and the lower arm member 44.
(46) In the illustrated embodiment, the strain wave gear drive 76 has a gear reduction ratio of 1:100. Beneficially, the provision of a strain wave gear drive 76 provides a gear drive which is compact, has low backlash, high gear reduction ratio and low weight for the given gear ratio.
(47) Housing 78 of motor 74 and the non-moving circular spline 80 of the strain wave gear drive 76 are fixed to the upper arm member 42 via an attachment plate 82 while the shaft 84 of the motor 74 is coupled to the output shaft—flex spline 86—of the strain wave gear drive 76 via a coupler 88.
(48) A magnetic rotary encoder 90 is incorporated into a housing 92 and is configured to measure the position of the lower arm member 44 relative to the upper arm member 42. A cylindrical magnet 94 is embedded in or otherwise disposed on the lower arm member 44 for measuring its orientation by the rotary encoder 90. In the illustrated embodiment, the rotary encoder 90 takes the form of an RM08 rotary magnetic encoder. Beneficially, the magnetic rotary encoder 90 provides high accuracy and low footprint.
(49) To control the position of the flexspline output shaft of the strain wave gear drive 76, the apparatus 10 further comprises or is operatively associated with a position controller 96. In the illustrated embodiment, the position controller 96 takes the form of a software based PID (Proportional Integral Derivative) position controller.
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(51) As described above, the apparatus 10 uses a harmonic Drive® to increase the torque and to reduce the rotational speed of the motor 74. The BLDC motor used in the illustrated embodiment is controlled using a ESCON 70/10Maxon motor controller 98 comprising the driver circuits and control system needed to control the speed of the motor 74. The motor uses Hall effect sensors and an incremental encoder (together represented by reference 100) as feedback to the ESCON speed controller 98.
(52) Feedback from two sensors 102 will increase the positional accuracy of the output shaft 84 of the motor 74.
(53) A digital PID controller has been implemented in a 32-bitARM microcontroller (MCU). This controller consists of anti-windup, and output saturation limit features. It also consists of a derivative filter to reduce noise. The MCU consists of a 12-bit analogue to digital converter (ADC) 104 and a 10-bit digital-to-analogue converter (DAC) 106 for communicating with external devices. The output from the magnetic encoder 92 is an analogue voltage, which is digitised by the ADC 104 in the MCU and then converted into degrees based on a calibration curve. The output of the PID controller 98 is then given to the ESCON controller via the DACport 106 in the MCU. The control algorithm is implemented in a timer interrupt to run at a sampling frequency of 1000 Hz.
(54) The position controller 96 operates as a cascading control system consisting of an inner and outer control loop. The inner loop implemented in the ESCON board corresponds to a motor speed controller that maintains the required speed of the BLDC motor 74. The outer loop monitors the current shaft position of the strain wave gear drive 76.
(55) Based on the differences between the reference position and current position, the PID controller 96 generates a corresponding voltage which is sent as an input to the speed controller via the DACport 106 in the MCU. On receiving the input from the DAC 106, the speed controller controls the speed and direction of the motor's 74 rotation.
(56) When there is no error between the reference position and feedback position, the output from the PID controller 96 becomes zero and thus brings the motor 74 to an idle position.
(57) The objective of the PID algorithm in position control is to maintain a given position according to a set point at any given time and to be able to reach new set point without causing any instability in the system.
(58) Beneficially, the position controller 88 according to embodiments of the present invention provides for the safe operation of the apparatus 10 as it ensures that elbow joint of the apparatus 10 will not operate beyond the range of natural range of motion of the human elbow (i.e., 0 to 130 degrees).
(59) Moreover, position controller 96 can be used with other control strategies such as admittance method or with Electromyographic (EMG) signals.
(60) Since the controller 96 utilises a cascading control system, inner speed control loop needs to be tuned first. Inner loop tuning is performed using software supplied by Maxon Motor (ESCONStudio). Prior to the tuning process, different parameters of the motor 74 is set such as the nominal current, voltage, speed, etc. The response of the motor 74 corresponding to an input voltage of the controller 96 is set in the software. The speed of the motor 74 is limited to 1000 rpm. The speed of the motor 74 linearly varies from −1000 rpm to 1000 rpm to an input from 0V to 3V. Hence, a minimum voltage of 1.5V is required to maintain a speed of 0 rpm. After setting the parameters and desired behaviour, an automatic tuning of the inner loop is performed through the software.
(61) After tuning the inner speed control loop, the cascading position control loop is then tuned. A manual tuning approach is chosen to stabilise the position controller 88. The parameters, proportional gain (Kp), integral gain (Ki) and derivative gain (Kd), determines the stability, steady state error, overshoot, settling time and rise time of the system response. During the tuning process, PID gains are changed iteratively until it meets the required performance goals of the system.
(62) Beneficially, manual tuning does not require a mathematical model of the system, which is difficult to achieve in physical system. However, following a structured tuning process will help to stabilise the control loop without taking considerable time.
(63)
(64) It will be apparent to those of skill in the art that the above-described embodiments are merely exemplary of the present invention and that various modifications and improvements may be made thereto without departing from the scope of the invention.
(65) For example,
(66) As shown in
(67) In the illustrated embodiment, the support arrangement 12′ comprises a back plate 18′, shoulder straps 20′, and waist straps 22′ (shown most clearly in
(68) While in the illustrated embodiment, shoulder straps 20′ and waist straps 22′ are provided, it will be recognised that the support arrangement 12′ may take a number of different forms. For example, some embodiments may be provided without waist straps. At least part of the support arrangement 12′ may alternatively be integrally formed with a garment, such as a jacket, suitable for being worn by the user U.
(69) An electronics enclosure 30′ is disposed on the back plate 18′. The electronics enclosure 30′ houses a controller 32′ for the apparatus 10. An onboard power supply in the form of a battery pack 34 is disposed in the electronics enclosure 30′.
(70) The back plate 18′ supports the mass of the linkage arrangement 14′ and the actuation arrangement 16′.
(71) One or more spring element or other resilient element 31′ may be provided to stabilise free movement of the shoulder joint assembly. In the illustrated embodiment, the spring element 31′ is attached via spring attachment 33′.
(72) Users with reduced or no feeling in their arm are known to be adversely affected by balance issues due at least in part to the lack of feedback from the affected arm, balance issues which can be exacerbated by any unbalanced load on one side of the user's body. Beneficially, the back plate 18′ distributes the weight of the apparatus 10′ across the back of the user U, such that the user U will not feel weight a significant unbalanced load on one side of their body due to the asymmetric location of the apparatus 10′ on one arm.
(73) In the illustrated embodiment, the back plate 18′ is constructed from a carbon fibre composite material, providing a back plate 18′ which is lightweight while being strong enough to carry the mass of the linkage arrangement 14′, the actuation arrangement 16′, the electronics enclosure 30′ and the battery pack 34′.
(74) As described above, the back plate 18′ provides mounting for the linkage arrangement 14′.
(75) As shown most clearly in
(76) As will be described further below, the apparatus 10′ is capable of five degrees of freedom of movement, the shoulder rod 36′, angled shoulder rod 38′ and shoulder link 40′ providing three degrees of freedom of movement while upper arm member 36′ and lower arm member 38 provide two degrees of freedom of movement.
(77) The shoulder rod 36′ is coupled to the back plate 18′ by a coupler 46′, such that the shoulder rod 36′ extends vertically or substantially vertically relative to the user U.
(78) More particularly, the shoulder rod 36′ is rotatably coupled at a first end to the coupler 46′ by a bearing 48′ and at a second end to a coupler block 50′ by a bearing 52′, such that the shoulder rod 36′ is rotatable about a vertical or substantially vertical axis AX1′ relative to the user U as shown by arrow A′ in
(79) In use, rotation of the shoulder rod 36′ relative to the axis AX1 provides a first degree of freedom of the apparatus 10′.
(80) The angled shoulder rod 38′ is coupled to the coupler block 50′, such that the angled shoulder rod 38′ extends horizontally or substantially horizontally relative to the user U.
(81) The angled shoulder rod 38′ is rotatably coupled a first, proximal, end to the coupler block 50′ by a bearing 54′ and at a second, distal, end to the shoulder link 40 by a bearing 56′, such that the angled shoulder rod 38′ is rotatable about a horizontal or substantially horizontal axis AX2′ relative to the user U as shown by arrow B′ in
(82) In use, rotation of the angled shoulder rod 38′ relative to the coupler block 50′ provides a second degree of freedom of the apparatus 10′.
(83) Shoulder link 40′ is coupled at a first, proximal, end to the distal end of the angled shoulder rod 38′ and at a second, distal, end to upper arm member 42′.
(84) As shown most clearly in
(85) In the illustrated embodiment, the shoulder link 40′ comprises a unitary component. The shoulder link 40′ may be custom built to match the user's anthropometry.
(86) Alternatively, the shoulder link 40′ may be adjustable to match the user's anthropometry. For example, the shoulder link 40′ may comprise a plurality of components coupled by a slider coupling or in a telescopic relationship.
(87) The shoulder link 40′ is configured to pivot about a third axis AX3′ to provide a third degree of freedom of the apparatus 10′, as shown by arrow C′ in
(88) The upper arm member 42′ is coupled at a first, upper, end to the shoulder link 40′ by a bearing 58′ and at a second, lower, end to the actuator arrangement 16 of the apparatus 10′. The upper arm member 42′ is configured to pivot about a fourth axis AX4′ to provide a fourth degree of freedom of the apparatus as shown by arrow D′ in
(89) The lower arm member 44′ is configured to pivot relative to the upper arm member 42′ about a fifth axis AX5′ defined by the actuation arrangement 16′. In use, rotation of the lower arm member 44′ about the fifth axis AX5′ provides a fifth degree of freedom of movement of the apparatus 10′ as shown by arrow E′ in
(90) Beneficially, the apparatus 10′ is thus capable of five degrees of freedom of movement.
(91) As shown in
(92) The lower arm member 38′ is coupled at a first, upper, end to the actuator arrangement of the apparatus 10′.
(93) The lower arm member 44′ is adjustable to match the user's anthropometry, comprising a first lower arm element 66′ and a second lower arm element 68′ coupled together by a slider coupling 70′. The first lower arm element 66′ and the second lower arm element 68′ may alternatively be arranged in a telescopic relationship. Alternatively, the lower arm member 44′ may comprise a unitary component. The lower arm member 44′ may be custom built to match the user's anthropometry, such as by additive manufacture or other suitable method of manufacture.
(94) A cuff 72′ is coupled to, or forms part of, the lower arm member 44′, the cuff 72′ configured for coupling the apparatus 10′ to the user's lower arm. An adjustable strap 73′ is used to secure the user's lower arm to the cuff 72
(95) Whereas in the apparatus 10, the user input signal is provided by a sensor S provided in the cuff 72, in the apparatus 10′ the user input signal is provided by a user operated trigger switch T.