Asymmetric explosive reactive armor (ERA)
12092434 ยท 2024-09-17
Assignee
Inventors
Cpc classification
F41H5/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An asymmetric ERA box improves the disruption of a shape-charge jet for a high-explosive projectile for a given mass requirement and stand-off distance. Mass is asymmetrically redistributed from the outer plate to the rear plate in the form of increased thickness of the rear plate. This is offset by forming the outer plate of a low-density material that provides an impedance mismatch sufficient to attenuate the shockwave of low velocity projectiles (e.g., 50 caliber bullets) so that they embed in but do not detonate the explosive. The outer plate provides negligible disruption of the shape-charge jet with substantially all the disruption being provided by the thicker high density rear plate. Placement of substantially all the mass toward the front of the shape-charge jet improves overall performance of the ERA. This asymmetric configuration provides the same performance as known symmetric ERA configurations against kinetic-energy projectiles as the total mass in the outer and rear plates remains essentially the same.
Claims
1. Asymmetric Explosive Reactive Armor (ERA) for protecting residual armor surfaces from projectiles, comprising an explosive layer sandwiched between an impedance mismatch outer plate and a rear plate, wherein the impedance mismatch outer plate is formed of material having a density ?.sub.o of less than 2 g/cm.sup.3 and the rear plate is formed from a material having a density ?.sub.r of at least 4.5 g/cm.sup.3, wherein the impedance mismatch outer plate and rear plate provide less than 10% and greater than 60%, respectively, of the areal density of the asymmetric ERA.
2. The asymmetric ERA of claim 1, wherein density ?.sub.o is less than 1 g/cm.sup.3.
3. The asymmetric ERA of claim 1, wherein the outer plate material has an impedance given by density ?.sub.o*shock velocity U where U=bulk sound speed Co+(particle velocity u*slope s), wherein the bulk sound speed Co is less than 3 km/s.
4. The asymmetric ERA of claim 3, wherein the impedance mismatch outer layer is configured such that a projectile impacting the outer layer at less than 1,000 m/s as particle velocity u produces an initial shockwave sufficient to detonate the explosive layer, said outer layer so configured to slow and attenuate the initial shockwave such that the projectile passes through the outer layer and embeds in without detonating the explosive layer.
5. The asymmetric ERA of claim 4, wherein the impedance mismatch outer layer is configured such that a shape-charge jet travelling in excess of 2,000 m/s passes through the outer plate with minimal disruption of the shape-charge jet, wherein the shape-charge jet detonates the explosive layer driving the rear plate toward the residual armor to disrupt the shape charge jet as it passes through the mass of the rear plate.
6. The asymmetric ERA of claim 1, wherein the outer layer is between 0.5 and 2 cm thick.
7. The asymmetric ERA of claim 1, wherein density ?.sub.r is at least 7 g/cm.sup.3.
8. The asymmetric ERA of claim 1, wherein the rear plate material has a yield strength ?.sub.r greater than 500 Mega Pascals.
9. The asymmetric ERA of claim 1, wherein the rear plate is thicker than the impedance mismatch outer plate.
10. The asymmetric ERA of claim 1, wherein the rear plate is configured to be held at a stand-off distance from the residual armor.
11. The asymmetric ERA of claim 10, wherein the stand-off distance is 135 to 285% of the thickness of the rear plate.
12. The asymmetric ERA of claim 1, wherein a ratio of the areal density of the rear plate to the outer plate is at least 6:1.
13. The asymmetric ERA of claim 1, further comprising a casing that encloses the volume of the explosive layer sandwiched between the impedance mismatch outer plate and the rear plate, wherein the areal density of 100% is allocated according to: a front wall of the casing 2.5-5%; the impedance mismatch outer layer 5-10%; the explosive layer 10-25%; the rear plate 60-75%; and the back wall of the casing 2.5-5%.
14. Asymmetric Explosive Reactive Armor (ERA) for protecting residual armor surfaces from projectiles, comprising an explosive layer sandwiched between an impedance mismatch outer plate and a rear plate and a mounting bracket to hold the rear plate at a stand-off distance from the residual armor surface, wherein the impedance mismatch outer plate is formed of material having a density ?.sub.o of less than 2 gm/cm.sup.3 and a bulk sound speed Co of less than 3 km/s and the rear plate is formed from a material having a density ?.sub.r of at least 4.5 gm/cm.sup.3 and a yield strength ?.sub.r of at least 500 MPa, wherein a ratio of an areal density of the rear plate to the outer plate is at least 6:1, wherein the stand-off distance is between 135% and 285% of the thickness of the rear plate.
15. The asymmetric ERA of claim 14, wherein the outer plate material has an impedance given by density ?.sub.o*shock velocity U where U=bulk sound speed Co+(particle velocity u*slope s).
16. The asymmetric ERA of claim 14, wherein the impedance mismatch outer layer is configured such that a projectile impacting the outer layer at less than 1,000 m/s as particle velocity u produces an initial shockwave sufficient to detonate the explosive layer, said outer layer so configured to slow and attenuate the initial shockwave such that the projectile passes through the outer layer and embeds in without detonating the explosive layer.
17. The asymmetric ERA of claim 16, wherein the impedance mismatch outer layer is configured such that a shape-charge jet travelling in excess of 2,000 m/s passes through the outpour plate with minimal disruption of the shape-charge jet, wherein the shape-charge jet detonates the explosive layer driving the rear plate toward the residual armor to disrupt the shape charge jet as it passes through the mass of the rear plate.
18. Asymmetric Explosive Reactive Armor (ERA) for protecting residual armor surfaces from projectiles, comprising an explosive layer sandwiched between an impedance mismatch outer plate and a rear plate and a mounting bracket to hold the rear plate at a stand-off distance from the residual armor surface, wherein the impedance mismatch outer plate is formed of material having a density ?.sub.o of less than 2 gm/cm.sup.3 and the rear plate is formed from a material having a density ?.sub.r of at least 4.5 gm/cm.sup.3, wherein the impedance mismatch outer plate attenuates a shockwave of incident projectiles traveling at less than 1,000 m/s that pass through the impedance mismatch outer plate and embed in without detonating the explosive layer, wherein shape charge jets traveling in excess of 2,000 m/s pass through the impedance mismatch outer plate with minimal disruption of the shape charge jet detonating the explosive layer driving the rear plate toward the residual armor to disrupt the shape charge jet as it passes through the mass of the rear plate.
19. The asymmetric ERA of claim 18, wherein the outer plate material has an impedance given by density ?.sub.o*shock velocity U where U=bulk sound speed Co+(particle velocity u*slope s), wherein the sound speed Co is less than 3 km/s.
20. The asymmetric ERA of claim 18, wherein a ratio of an areal density of the rear plate to the outer plate is at least 6:1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) An asymmetric ERA box improves the disruption of a shape-charge jet for a high-explosive projectile for a given mass requirement and stand-off distance. Mass is asymmetrically redistributed from the outer plate to the rear plate in the form of increased thickness of the rear plate. This is offset by forming the outer plate of a low-density material that provides an impedance mismatch sufficient to attenuate the shockwave of low velocity projectiles (e.g., 50 caliber bullets) so that they embed in but do not detonate the explosive. The outer plate provides negligible disruption of the shape-charge jet with substantially all the disruption being provided by the thicker high density rear plate. Placement of substantially all the mass toward the front of the shape-charge jet improves overall performance of the ERA. This asymmetric configuration provides the same performance as known symmetric ERA configurations against kinetic-energy projectiles as the total mass in the outer and rear plates remains essentially the same.
(11) Referring now to
(12) Referring now to
(13) Areal density is calculated as the mass per unit area or in other words, it is the thickness of a material multiplied by the density of that material. Regarding shape charge jet penetration, both parameters, the target thickness and density, are critical for jet performance. By redistributing the areal density to the rear plate, which travels in the direction of shaped charge jet travel and is closer to the jet tip, an asymmetric ERA can break up the jet closer to the jet tip and reduce the penetration capability. With an identical areal density, symmetric and asymmetrical ERA configurations have similar performance against kinetic energy penetrators. Given the low density and thickness for the areal density of the impedance outer plate, the asymmetric ERA design mitigates detonation from low velocity projectiles such as bullets using shock attenuation, while symmetrical ERA designs deflect these projectiles.
(14) Referring now to
(15) The material for outer plate 44 has an impedance mismatch Z that is intentionally designed to reduce a shockwave as it propagates through the outer plate. Z is given by (density ?.sub.o*shock velocity U) where U=bulk sound speed Co+(particle velocity u*slope s) where particle velocity u is the impact velocity of a projectile. ?.sub.o is less than 2 g/cm.sup.3 and preferably less than 1 gm/cm.sup.3 and is s is a constant for a given material. Co is less than 3 km/s and more preferably <2.5 km/s. Materials such as high-density polyethylene (HDPE) (?.sub.o=0.9-0.97 g/cm.sup.3, Co=2.3-2.5 km/s), rubber (?.sub.o=1.1-1.2 g/cm.sup.3, Co=2.5-2.8 km/s), silicone (?.sub.o=1.3-1.5 g/cm.sup.3, Co=2.5-2.8 km/s) or lucite (?.sub.o=1.1-1.3 g/cm.sup.3, Co=2.1-2.4 km/s) provide impedance Z values that serve to slow, and thus attenuate the shock waves for low-velocity projectiles. The output plate should be thick enough to defeat a worst-case low velocity projectile. But additional thickness wastes both total available height and mass. The outer plate is typically between 0.5 and 2 cm thick. As a result, initial shockwaves that exceed the detonation threshold of the explosive e.g., 10K to 100K bar, are rapidly attenuated to avoid detonation. High-velocity shape charge jets pass through the outer plate and detonate the explosive layer.
(16) The material for rear plate 46 exhibits both high-density, ?.sub.r of at least 4.5 g/cm.sup.3 and preferably greater than 7 g/cm.sup.3, and high yield strength ?.sub.r greater than 500 Mega Pascals (MPa) and preferably greater than 1,000 MPAs that is efficient at breaking up the shape charge jet. The rear plate 46 is typically thicker than the outer plate 44, and most importantly is significantly thicker than the rear plate in a conventional symmetric ERA thereby placing more high-density material toward the front of the shape charge jet. Materials such as steel (?.sub.4=7.7-8.2 g/cm.sup.3, ?.sub.r=500+ MPa), iron (?.sub.4=7.7-8 g/cm.sup.3, ?.sub.r=500+ MPa), tungsten (?.sub.4=18-20 g/cm.sup.3, ?.sub.r=500+ MPa) and titanium (?.sub.4=4.5-4.6 g/cm.sup.3, ?.sub.r=500+ MPa) are high density, high yield strength materials.
(17) At shape charge jet velocities, the impact pressure at the interface of the jet and target act as ideal liquids (do not exhibit any viscosity). Bernoulli's theory says that material density is the only factor, and thus high-density materials reduce penetration more than low density materials.
(18) The penetration capability of a shaped charge jet can be described by L.sub.P=L.sub.j*SquareRoot(?.sub.j/?.sub.T) where L.sub.P is the depth of target penetration, L.sub.j is the length of the shape charge jet, ?.sub.j is the density of the jet and ?.sub.T is the density of the target. The only way to reduce a shape charge jet's penetration capability is to break up the jet. Since the rear plate 46 is positioned closer to the tip of the jet when the ERA reacts, by redistributing mass to the rear plate 46 the jet must cut through more mass causing the jet to break up more quickly thereby reducing its penetration capability. In short, the additional mass in rear plate 46 serves to reduce L.sub.j by exposing the jet to continuously new material which breaks up the jet, which in turn reduces L.sub.P.
(19) As shown in
(20) A ratio of the areal density of the rear plate 36 to the area density of the outer plate 44 is at least 6:1. This represents a significant redistribution of mass from the outer plate to the rear plate. In a symmetric ERA box this ratio would be 1:1. An areal density budget for an asymmetric ERA box is a front wall of the casing 2.5-5%; the impedance mismatch outer layer 5-10%; the explosive layer 10-25%; the rear plate 60-75%; and the back wall of the casing 2.5-5%. By comparison, if the two plates consume 80% of the areal density budget, in a symmetric ERA box the outer and rear plates would each be 40%.
(21) Referring now to
(22) In step 68, the explosive is selected using the Gurney equation for an unsymmetrical sandwich configuration. The Gurney constant describes how energetic and explosive is when detonated. See Gurney, Ronald W. The Initial Velocities of Fragments from Bombs, Shells and Grenades, Ballistic Research Laboratory, Aberdeen, Maryland, BRL-405, 1943. Selection of the explosive may depend on the Gurney constant, detonation threshold, ability to shape the explosive and the cost of the explosive. Composition A3 explosive is suitable for ERA. In step 70, the high-density, high yield strength material for the rear plate is selected.
(23) To determine the thicknesses of the explosive layer and rear plate and the air gap stand-off distance that provide maximum disruption of the shape charge jet, a nominal time required for the rear plate to reach the residual armor upon detonation is estimated step 72. Given the allocated mass for the asymmetric ERA box, there is a single solution for the explosive layer thickness, rear plate thickness and stand-off distance that provide the rear plate travel time. Using the velocity vs rear plate and explosive layer thickness plots 74 and 76 and time to residual armor vs rear plate thickness plot 78 generated using the Gurney constant and Gurney equation for an unsymmetric sandwich for a particular stand-off distance shown in
(24) In an example, the mass allocated per ERA box sets the maximum areal density at 20.6 g/cm.sup.2 and the maximum total stand-off distance is 8.8 cm above the residual armor. A 0.1 cm thick steel casing was selected for structural support. The impedance mismatch outer plate was formed of Silicone having a density of 1.37 gm/cm.sup.3 with a thickness of 1 cm. A Composition A3 explosive layer has a Gurney constant of 2.71 mm/microsecond, density of 1.67 g/cm.sup.2 and thickness of 2.28 cm. The rear plate was formed of steel having a density of 8.1 g/cm.sup.3 and thickness of 1.69 cm. The areal densities of the outer and rear plates were 1.37=1 cm*1.37 g/cm.sup.3 and 13.8=1.69*8.1 g/cm.sup.3. The outer plate represents 6.6% and the rear plate 67% of the maximum areal density. The ratio of rear plate areal density to outer plate areal density is 67/6.6=10. These values are further shown in Table 1.
(25) TABLE-US-00001 TABLE 1 rho Areal % Areal Thickness Material (g/cm{circumflex over ()}3) rho (g/cm{circumflex over ()}2) Rho (cm) Case 7.87 0.787 3.8% 0.1 Z Mismatch 1.37 1.37 6.6% 1 Explosive 1.67 3.841 18.6% 2.3 Backplate 8.13 13.821 67.1% 1.7 Case 7.87 0.787 3.8% 0.1
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(27) Asymmetric ERA 102 sandwiches an explosive layer 114 between an outer plate 116 formed of a low-density material such as HDPE and a rear plate 118 formed of a high-density material such as steel. In general, the rear plate 118 will be thicker than outer plate 116. Equal thickness would be mere coincidence. The areal density of rear plate 118 being at least 6? that of outer plate 116. Low-velocity projectile 116 pass through the low-density outer plate 116 into explosive layer 114. However, the impedance mismatch properties of outer plate 116 owing to the low-density and low bulk sound shock properties of the material attenuate the shockwave such that projectile 106 embeds in explosive layer 114 without detonating the explosive. For most low-velocity projectiles the initial shockwave upon impact with outer plate 116 would exceed the detonation threshold of the explosive. However, the impedance mismatch is sufficient to attenuate the shockwave and avoid detonation. The advantage being that low velocity projectiles are defeated with significantly less mass than is required by the symmetric ERA. This mass can and is moved to the rear plate 118 to degrade any shape charge jets.
(28) Referring now to
(29)
(30) As shown in
(31) As shown in
(32) While several illustrative embodiments of the disclosure have been shown and described, numerous variations and alternate embodiments will occur to those skilled in the art. Such variations and alternate embodiments are contemplated, and can be made without departing from the spirit and scope of the disclosure as defined in the appended claims.