Surgical instrument having interlocking mechanism
11497496 · 2022-11-15
Assignee
Inventors
Cpc classification
A61B2017/2927
HUMAN NECESSITIES
A61B2017/2929
HUMAN NECESSITIES
A61B17/072
HUMAN NECESSITIES
International classification
Abstract
Disclosed is a surgical instrument having an interlock mechanism, and the surgical instrument includes a handle portion having a handle housing; an elongated body, defining a longitudinal axis of the instrument; an end effector, arranged on distal portion of the elongated body for operating tissues; a rotatable sleeve, circumferentially fixed with proximal portion of the elongated body and provided with a plurality of teeth; a rotatable knob, operatively to be reciprocated along the longitudinal axis; and an articulation gear assembly including an annular gear and a planet gear assembly.
Claims
1. A surgical instrument, comprising: a handle portion having a handle housing; an elongated body, defining a longitudinal axis of the instrument; an end effector, arranged on distal portion of the elongated body for operating tissues; a rotatable sleeve, circumferentially fixed with proximal portion of the elongated body and provided with a plurality of teeth; a rotatable knob, operatively to be reciprocated along the longitudinal axis, wherein the rotatable knob is provided with a plurality of teeth for operatively engaged with the teeth of the rotatable sleeve in distal position thereof; and an articulation gear assembly comprising an annular gear and a planet gear assembly, wherein the annular gear that is rigidly amounted with the rotatable knob, and operatively engaged with the planet gear when the rotatable knob is operated in proximal position thereof.
2. The surgical instrument according to claim 1, further comprising a driving screw rigidly connected with a sun gear of the articulation gear assembly; wherein the driving screw comprises a thread section that is engaged with a driving rod assembly coupled to the end effector.
3. The surgical instrument according to claim 2, wherein the thread section of the driving screw is provided with at least two opposing threads that are engaged with respective driving rods of the driving rod assembly, such that when the rotatable knob is operated in proximal position thereof, rotating the rotatable knob articulates the end effector.
4. The surgical instrument according to claim 1, further comprising a locking assembly comprising at least one slide member and a lockout gear; wherein the slide member is arranged between the rotatable knob and the handle housing, and axially fixed with the rotatable knob, so as to be reciprocated with the rotatable knob for being operatively engaged with the lockout gear; and the slide member is circumferentially fixed with the handle housing; and the lockout gear is rigidly mounted at a proximal portion of the elongated portion.
5. The surgical instrument according to claim 4, wherein the slide member is axially fixed in the rotatable knob and configured to be rotatable with respect to the rotatable knob.
6. The surgical instrument according to claim 5, wherein the rotatable knob further comprises an annular slot configured to receive the slide member, allowing the slide member to move circumferentially therein.
7. The surgical instrument according to claim 5, wherein an elongated slot is arranged in the distal portion of the handle housing of the handle portion to prevent the slide member from moving circumferentially.
8. The surgical instrument according to claim 4, wherein the rotatable knob is provided with two, three, or four slide members that are evenly spaced in the circumferential direction thereof.
9. The surgical instrument according to claim 1, wherein the handle portion further comprises a stationary handle and a closure trigger; and the closure trigger is pivotally mounted on the handle housing, and connected with a closure mechanism arranged in the handle housing, configured for actuating the elongated portion through the closure mechanism to reciprocate for opening or closing the end effector.
10. The surgical instrument according to claim 9, wherein the handle portion further comprises a closure lockout assembly rigidly engaged with the closure mechanism; and when the closure trigger is closed, the closure lockout assembly is operatively pushed distally by the closure mechanism.
11. The surgical instrument according to claim 10, wherein the closure lockout assembly is arranged as a safety sheet arranged between the lockout gear and the articulation gear assembly; and as the safety sheet is moving distally, the safety sheet pushes the lockout gear to move distally; or as the safety sheet is moving distally, the safety sheet pushes the lockout gear and the slide member to move distally.
12. The surgical instrument according to claim 11, wherein the safety sheet is structured integral to the articulation gear assembly.
13. The surgical instrument according to claim 11, wherein the safety sheet is arranged as an annular sheet, the outer diameter of which is greater than the outer diameter of the lockout gear.
14. The surgical instrument according to claim 1, further comprising a locking assembly comprising a slide member and a lockout gear; wherein the slide member is arranged between the rotatable knob and the handle housing, and axially fixed with the rotatable knob, for being reciprocated with the rotatable knob to be operatively engaged with the lockout gear; the slide member is circumferentially fixed with the elongated portion; and the lockout gear is fixedly mounted in the handle housing.
15. The surgical instrument according to claim 14, wherein the slide member is fixedly sleeved circumferentially on a proximal portion of the elongated portion; and a flange is arranged on a distal portion of the slide member to be snap-fit engaged with the rotatable knob.
16. The surgical instrument according to claim 15, wherein a plurality of teeth are arranged on a proximal portion of the slide member, and as the slide member is moved to the proximal end, the slide member is operatively engaged with the lockout gear.
17. The surgical instrument according to claim 14, wherein the lockout gear is fixedly arranged on the distal portion of the handle housing of the handle portion.
18. The surgical instrument according to claim 14, wherein the handle portion further comprises a rotatable sleeve arranged on a distal portion thereof, and rigidly connected with the elongated portion; wherein the rotatable knob is operatively engaged with the rotatable sleeve; and a plurality of teeth are arranged respectively on the rotatable sleeve and the rotatable knob, through which the rotatable knob is operatively engaged with the rotatable sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to make the technical solutions according to the embodiments of the invention more apparent, the drawings to which reference is to be made in the description of the embodiments will be introduced below in brief, and apparently the drawings to be described below illustrate only some embodiments of the invention, and based upon the drawings here, other drawings will occur to those ordinarily skilled in the art without any inventive effort.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(21) The technical solutions according to the embodiments of the invention will be described below clearly with reference to the drawings in the embodiments of the invention, and apparently the embodiments to be described below are only a part but not all of the embodiments of the invention. Based upon the embodiments here of the invention, all the other embodiments which can occur to those ordinarily skilled in the art without any inventive effort shall fall into the scope of the invention.
(22) In the respective embodiments of the invention, the term “distal” refers to the portion of the surgical instrument that is farther from the operator, and the term “proximal” refers to the portion of the surgical instrument that is closer to the operator.
(23) It is provided in one embodiment of the invention a surgical instrument having an interlock mechanism, particularly as shown in
(24) It shall be noted that the surgical instrument according to any one of the embodiments of the invention will not be limited to the linear cut stapler as described in the specification, more specifically, the end effector 10 of the surgical instrument according to any one of the embodiments of the invention will not be limited to the structure of the linear cut stapler as described above, e.g., the anvil assembly 110 and the cartridge assembly 120. Moreover the end effector 10 of the surgical instrument according to any one of the embodiments of the invention can alternatively be configured to perform other surgical operations, e.g., a forceps, a scissor, jaw members of an electrosurgical surgical instrument, etc.
(25) Rotation Mechanism
(26) As illustrated in
(27) Articulation Mechanism
(28) Referring to
(29) Particularly, in an implementation of the articulation mechanism in the surgical instrument 50 according to any one of the embodiments of the invention, as illustrated in
(30) Preferably, in the embodiment above, the articulation gear assembly 360 is configured as a planet gear train to perform transmission. As illustrated in
(31) It shall be noted that articulation of the end effector 10 of the surgical instrument 50 will not be limited to the manners disclosed in the above mentioned embodiments of the invention, which can alternatively be performed in other manners. For example, Chinese patent application (with publication no. CN105433983A), entitled with “Articulation mechanism for a surgical instrument, and surgical instrument having the same” discloses another implementation for articulation of the end effector 10, which is hereby incorporated by reference in its entirety.
(32) In order to switch the surgical instrument according to any one of the embodiments of the invention between rotation and articulation, and to prevent the surgical instrument from articulating during rotating, or from rotating during articulating, furthermore, a plurality of teeth 311 are arranged on the proximal portion of the rotatable sleeve 310, as illustrated in
(33) As can be apparent from the description above, when the rotatable knob 350 is located at the proximal position thereof, i.e., the articulation position, the teeth 351 on the distal portion of the rotatable knob 350 are disengaged from the teeth 311 on the proximal portion of the rotatable sleeve 310, so that rotation of the rotatable knob 350 can only actuate the end effector 10 to articulate rather than rotating. However, during surgeries, improper operations may cause some problems, for example, when the rotatable knob 350 is positioned at the articulation position for performing an articulating operation, the operator may accidently touch the rotatable sleeve 310 or the elongated portion 20 which may further actuate the end effector 10 to rotate. Based on the embodiment above of the invention, furthermore, as illustrated in
(34) The lockout gear 372 are sleeved on the proximal portion of the elongated body housing 200, and for example, the lockout gear 372 can be engaged with the elongated body housing 200 through a keyway and keys embedded therein. As illustrated in
(35) Correspondingly, when the rotatable knob 350 moves distally, located at the rotation position, as illustrated in
(36) In an alternative embodiment, further to the embodiment above, the locking assembly 370 of the surgical instrument 50 includes a plurality of slide members 371. Preferably, the plurality of slide members 371 are arranged on the distal portion of the handle housing 301, evenly spaced in circumferential direction thereof; and correspondingly a plurality of elongated slots 3011 are arranged on the distal portion of the handle housing 301, adapted to receive the corresponding slide members 371 respectively. Preferably, two slide members 371 are set, and two corresponding elongated slots 3011 are arranged on the distal portion of the handle housing 301.
(37) Closure Mechanism
(38) Referring to
(39) The distal portion of the transmission assembly 380 can be connected with the proximal portion of the elongated body housing 200 in various manners. For example, as illustrated in
(40) In order to facilitate rigid engagement between the distal end of the transmission assembly 380 and the proximal end of the elongated body housing 201, alternatively as illustrated in
(41) During the operation, closing the closure trigger 303, the closure trigger 303 pivots counter-clockwise about the pivot thereof to thereby push the transmission assembly 380 through the linkage assembly 305 to the distal end thereof, and to further push the elongated body housing 200 to the distal end thereof so as to close the end effector 10.
(42) It shall be noted that an implementation of the transmission assembly 380 can include but will not be limited to the implementation according to the embodiment above, but can alternatively be an implementation as commonly applied by those skilled in the art in the field of mechanics. For example, the connecting plate 382 of the transmission assembly 380 can alternatively be structured as a sleeve, a push bar, etc.
(43) In order to further improve the safety of implementation of a surgical instrument, avoiding improper operations to the surgical instrument, further to the embodiments above, the surgical instrument 50 according to any one of the embodiments of the invention further includes a closure lockout assembly, configured to prevent the end effector 10 from being articulated and/or rotated after the end effector 10 of the surgical instrument 50 is closed. Particularly as illustrated in
(44) During operation, when the surgical instrument 50 is positioned at the rotation position, i.e. the rotatable knob 310 is positioned at the distal end thereof, and the end effector 10 is opened, where the slide member 371 is disengaged from the lockout gear 372, such that rotation of the end effector 10 is allowed. After the closure trigger 303 is closed, the transmission assembly 380 of the closure mechanism moves distally, actuating the safety sheet 390 to the distal end thereof, so as to push the lockout gear 372 distally therewith, and further to be engaged with the slide member 371, so that the surgical instrument 50 according to any one of the embodiments of the invention is not allowed to be rotated when the end effector 10 is closed.
(45) Furthermore, when the surgical instrument 50 is positioned at the articulation position, that is, the rotatable knob 350 is at the distal end thereof, and the end effector 10 is opened, where the slide member 371 is engaged with the lockout gear 372, and the annular gear 363 of the articulation gear assembly 360 is engaged with the planet gear 362, so articulation of the end effector 10 is allowed. After closing the closure trigger 303, the transmission assembly 380 of the closure mechanism moves distally, actuating the safety sheet 390 to the distal end thereof. Since the outer diameter of the safety sheet 390 is slightly greater than the outer diameter of the lockout gear 372, and the lockout gear 372 can be pushed by the safety sheet 390 distally together with the slide member 371. Since the slide member 371 is axially fixed with the rotatable knob 310, as the slide member 371 is moving distally, it can actuate the rotatable knob 310 to the distal end thereof therewith, so that the annular gear 363 of the articulation gear assembly 360 is disengaged from the planet gear 362. Thus, the articulating operation function is disabled, so that articulation of the surgical instrument 50 according to any one of the embodiments of the invention is not allowed when the end effector 10 is closed.
(46) In an alternative embodiment, the safety sheet 390 is structured integral to the lockout gear 372.
(47) As an alternative embodiment,
(48) As illustrated in
(49) Particularly when the rotatable knob 450 is positioned at the rotation position, the slide member 471 together with the rotatable knob 450 are positioned at the distal end, where the teeth 4713 on the proximal portion of the slide member 471 are disengaged from the lockout gear 472, so that rotation of the rotatable knob 450 actuates the rotatable sleeve 410, the elongated portion 20 and the end effector 10 to rotate therewith, so as to actuate the annular gear 463 to be disengaged from the planet gear 462, disabling articulation of the instrument. When the rotatable knob 450 moved proximately to so as to be positioned at the articulation position, the slide member 471 is actuated by the rotatable knob 450 to the proximal end thereof, so that the teeth 4713 of the slide member 471 are engaged with the lockout gear 472, and thus as the rotatable knob 450 is rotating, the slide member 471 is biased circumferentially, and thus cannot be rotated together with the rotatable knob 450, thus rotation is not allowed while performing an articulating operation.
(50) Furthermore, it is provided in the embodiment the surgical instrument 50A includes the closure mechanism of the surgical instrument 50 disclosed in the above embodiments for closing or opening the end effector 10. The closure lockout assembly includes a plurality of closure lockout teeth 490 arranged on the elongated body housing 200. Particularly, as illustrated in
(51) During operation, when the surgical instrument 50A is positioned at the rotation position, that is, the rotatable knob 450 is positioned at the distal end thereof, as well as the end effector 10 is open, where the slide member 471 is disengaged with the lockout gear 472, and rotation of the end effector 10 is allowed. After the closure trigger 303 is closed, the closure mechanism 380 moves distally, pushing the elongated body housing 200 of the elongated portion 20 distally, and the closure lockout teeth 490 arranged on the elongated body housing 200 move distally therewith, so that the surgical instrument 50A according to this embodiment cannot perform any rotation operation when the end effector 10 is closed as illustrated in
(52) When the surgical instrument 50A is positioned at the articulation position, that is, the rotatable knob 450 is positioned at the proximal end thereof, as well as the end effector 10 is open, where the slide member 471 is engaged with the lockout gear 472, and the annular gear 463 of the articulation gear assembly 460 is engaged with the planet gear 462, and articulation of the end effector 10 is allowed. After the closure trigger 303 is closed, the closure mechanism moves distally, actuating the elongated body housing 200 of the elongated portion 20 to move distally. Since the closure lockout teeth 490 arranged on the elongated body housing 200 are aligned with the teeth 4713 of the slide member 471, as the closure lockout teeth 490 are moving distally together with the elongated body housing 200, the slide member 471 is pushed distally so as to actuate the rotatable knob 450 to the distal end, so that the annular gear 463 is disengaged from the planet gear 462, and the closure lockout teeth 490 are engaged with the lockout gear 472 as well. As illustrated in
(53) It shall be noted that the numbers of teeth of the slide member 471, the lockout gear 472, and the closure lockout tooth 490 in the surgical instrument 50A according to the embodiment of the invention will not be limited to any particular numbers as long as they can be engaged with each other as described in the embodiment above.
(54) In the locking assembly above, the respective components are transmission-connected and engaged with each other in a mechanical manner, so as to provide stable engagements.
(55) Those skilled in the art can make various modifications and variations to the invention without departing from the spirit and scope of this disclosure. Thus the invention is also intended to encompass these modifications and variations thereto so long as the modifications and variations come into the scope of the claims appended to the invention and their equivalents.