Hand-Held Capper/Decapper Device and Method
20240300796 ยท 2024-09-12
Assignee
Inventors
- Hans Harzl (Manchester, GB)
- Richard Laight (Lindley, GB)
- Sofia P. Maria (Didsbury, GB)
- Robert Gee (Preston, GB)
Cpc classification
G01N2035/0405
PHYSICS
B67B3/2006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In a hand-held capper/decapper device, cap drivers in an array are driven by an array of rotary motors that drive the cap drivers in forward and reverse rotary directions to cap and decap caps from threaded receptacles. A common linear drive drives ejector pins through the centers of cap drivers to eject caps from the cap drivers. Single button operation is enabled by a controller that responds to press and release of a control button to alternate between decap and cap functions. The cap function finishes with ejection by extension of an ejector pin. An ejector button may also be provided for ejection without rotation of cap drivers. The cap drivers float against compression springs that apply axial force to the cap drivers. Ejection of the caps is staggered to reduce force required. Replaceable cap drivers designed to corresponded to cap designs are supported in a removable cartridge that is retained on a hand-held housing by magnets.
Claims
1. A hand-held capper/decapper device comprising: a housing configured to be held by hand against an array of threaded receptacles; a control button on the housing; an array of cap drivers supported by the housing and configured to engage and retain threaded caps; motorized rotary drive that drives the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles; an array of ejector pins supported by the housing, the ejector pins extending through the cap drivers; motorized linear drive that drives the ejector pins through the cap drivers to eject caps from the cap drivers; and a motor controller that controls the motorized rotary drive and the motorized linear drive in response to the control button, the controller configured to control and alternate between a decap function and a cap function with each press of the control button, in the decap function, the motorized rotary drive driving the cap drivers in a reverse rotary direction to decap the threaded receptacles; and in the cap function, the motorized rotary drive driving the cap drivers in a forward rotary direction to cap the threaded receptacles, followed by the motorized linear drive driving the ejector pins through the cap drivers to eject the caps from the cap driver and then retracting the ejector pins.
2. The hand-held capper/decapper device as claimed in claim 1, further comprising an eject button on the housing, the motor controller responding to press of the eject button to cause the motorized linear drive to drive the ejector pins through the cap drivers, to eject caps from the cap drivers, to then retract the ejector pins, and to then enter a state to perform the decap function with the next press of the control button.
3. The hand-held capper/decapper device as claimed in claim 1, wherein in the decap function, the motorized rotary drive rotates in a forward direction to engage the cap drivers to the caps prior to driving the cap drivers in the reverse rotary direction.
4. The hand-held capper/decapper device as claimed in claim 1, wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers engaging the ejector pins to be rotated by the motorized rotary drive through the ejector pins.
5. The hand-held capper/decapper device as claimed in claim 4, wherein the motorized linear drive drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
6. The hand-held capper/decapper device as claimed in claim 4, wherein the cartridge is retained on the housing by magnets.
7. The hand-held capper/decapper device as claimed in claim 1, wherein the cap drivers float vertically against springs.
8. The hand-held capper/decapper device as claimed in claim 1, wherein the motorized linear drive is of a fixed stroke length and the motorized linear drive engages one set of ejector pins prior to another set of ejector pins.
9. The hand-held capper/decapper device as claimed in claim 1, wherein the motorized rotary drive comprises individual rotary motors, each motor coupled to an ejector pin, to drive the cap drivers through the ejector pins, and the motorized linear drive comprises a common linear motor that drives all ejector pins.
10. A method of capping/decapping threaded receptacles with a handheld device comprising: positioning cap drivers on the handheld device against the threaded receptacles; with a single button on the hand-held device, controlling motorized rotary drive of the cap drivers and motorized linear drive of ejector pins supported in the housing through a motor controller, controller alternating between decap and cap functions and controlling one of the functions with each press of the control button. in the decap function, driving the cap drivers in reverse rotary direction to decap the threaded receptacles, and in the cap function driving the cap drivers in forward rotary direction to cap the threaded receptacles, followed by driving the ejector pins through the cap drivers to eject the caps from the cap drivers and then retracting the ejector pins.
11. The method as claimed in claim 10, further comprising with press of an eject button on the handheld device causing the motorized linear drive to drive the ejector pins through the cap drivers to eject caps from the cap drivers to retract the ejector pins, and to then enter a state to perform the decap function with the next press of the control button.
12. The method as claimed in claim 10, wherein in the decap function, the motorized rotary drive rotates in a forward direction to engage the cap drivers to the caps prior to driving the cap drivers in the reverse rotary direction.
13. The method as claimed in claim 10 further comprising installing the cap drivers in a cartridge that is removably attached to the housing, the cap drivers engaging the ejector pins to be rotated by the motorized rotary drive through the ejector pins.
14. The method as claimed in claim 13, wherein the motorized linear drive drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
15. The method as claimed in claim 13, wherein the cartridge is retained on the housing by magnets.
16. The method as claimed in claim 10, wherein the cap drivers float vertically against springs.
17. The method as claimed in claim 10, wherein the motorized linear drive is of a fixed stroke length and the motorized linear drive engages one set of ejector pins prior to another set of ejector pins.
18. The method as claimed in claim 10, wherein the motorized rotary drive comprises individual rotary motors coupled to the ejector pins to drive the cap drivers through the ejector pins and the motorized linear drive comprises a common linear motor that drives all ejector pins.
19. A hand-held capper/decapper device comprising: a housing configured to be held by hand against an array of threaded receptacles; an array of cap drivers supported by the housing in a removable cartridge and configured to engage and retain threaded caps, the cartridge being retained on the housing by magnets; an array of ejector pins supported by the housing, the ejector pins extending through the cap drivers; motorized linear drive that drives the ejector pins through the cap drivers to eject caps from the cap drivers; and motorized rotary drive that engage the cap drivers to drive the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles.
20. A hand-held capper/decapper device comprising: a housing configured to be held by hand against an array of threaded receptacles; an array of ejector pins supported by the housing; an array of cap drivers supported by the housing and configured to engage and retain threaded caps, the ejector pins extending through the cap drivers; individual drive motors configured to rotate the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles; and a common linear drive motor that translates the ejector pins through the cap drivers to eject caps from the cap drivers.
21. The hand-held capper/decapper device as claimed in claim 20, wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers to be rotated by the individual drive motors.
22. The hand-held capper/decapper device as claimed in claim 21, wherein the common linear drive motor drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
23. The hand-held capper/decapper device as claimed in claim 21, wherein the cartridge is retained on the housing by magnets.
24. The hand-held capper/decapper device as claimed in claim 20, wherein the cap drivers float vertically against springs.
25. The hand-held capper/decapper device as claimed in any of claim 20, wherein the motorized linear drive is of a fixed stroke length and the motorized linear drive engages one set of ejector pins prior to another set of ejector pins.
26. The hand-held capper/decapper device as claimed in claim 20 further comprising: an array of ejector pin hubs, each ejector pin hub configured to be rotated by and be axially translatable relative to one of the individual drive motors, each ejector pin hub coupled to rotate a cap driver and coupled between the common linear drive and an ejector pin to translate the ejector pin through the cap driver.
27. A hand-held capper/decapper device comprising: a housing configured to be held by hand; an array of drive motors in the housing; an array of ejector pin hubs, each ejector pin hub configured to be rotated by and be axially translatable relative to a drive motor of the array of drive motors; an array of ejector pins, each supported by one of the ejector pin hubs; an array of cap drivers, each configured to be rotated by an ejector pin hub of the array of ejector pin hubs and configured to engage and retain a threaded cap, rotation of the cap drivers in forward and reverse rotary directions enabling capping and decapping of the caps on and from threaded receptacles, the ejector pins extending through the cap drivers; and a common linear drive motor that translates the array of ejector pin hubs to translate the ejector pins through the cap drivers to eject caps from the cap drivers.
28. The hand-held capper/decapper device as claimed in claim 27, wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers to be rotated by the array of drive motors through the array of ejector pin hubs.
29. The hand-held capper/decapper device of claim 27 wherein the cap drivers float vertically against springs positioned between the cap drivers and the ejector pin hubs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The foregoing will be apparent from the following more particular description of example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments.
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DETAILED DESCRIPTION
[0035] A description of example embodiments follows.
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[0037] In operation, as illustrated in
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[0039] In
[0040] In
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[0043] After the device is powered on at 802, the LED (D) at the end of the device 112 is lit. When the action button 108 is first pressed and released at 804, the device enters the decap function 806. Individual cap driver motors are rotated clockwise to align the features 206 with spaces between features in cap recesses so that the cap drivers 102 may press into the cap recesses under spring force to be described below. Because of different orientations of the caps, the cap drivers will be pressed into respective caps at different times. The cap driver motors then rotate counterclockwise to decap the tubes or to remove the caps from the cap tray. The LED (C) is turned on and the LED (D) is turned off at the end of the decap function to indicate that the device is prepared for a capping (recap) function.
[0044] The device can be set in the recap function after decap because only one of two functions will occur with the caps retained on the cap drivers: either recap to place the caps back on the sample tubes or eject to dispose of the caps. As noted above, because the recap function 808 includes an eject step after the caps are threaded onto the sample tubes, the recap function can serve the eject function, albeit with an unnecessary rotary drive of the cap drivers. Alternatively, while the device is in the C mode ready for capping, the eject button can be pressed, and ejection at 814 is followed by return to the D mode.
[0045] In capping (recapping) tubes, the caps already retained on the cap drivers are pressed against the sample tubes. The action button 108 is pressed at 808 and released. In the recap function 810, each cap driver motor is turned clockwise to free the features 206 and allow the cap drivers 102 to be set into the cap recesses, and to then thread the caps onto the tubes. Because the threads on the caps and the sample tubes may be in different orientations, the caps will likely be completely threaded onto the sample tubes at different times. To account for those different times, the individual motors that drive the cap drivers stall out when a proper capping torque is reached.
[0046] The caps are friction fit to the cap drivers. To remove the device from the caps on the capped sample tubes without requiring the user to apply a pulling force, the ejector pins are extended to push the individual cap drivers off of the caps and thus off of the capped tubes. The ejector pins are then retracted for the next decapping operation, and the LED (C) is turned off as the LED (D) is turned on to complete the recap function.
[0047] With the cap drivers now free of any caps, the next operation will require that a cap be picked up, either from a cap tray or from a row of capped sample tubes. As noted, the decap function is used for removing caps from a cap tray, so the device is properly placed in the decap mode (D), prepared for the decap function when the action button is again pressed.
[0048] When the eject button 110 is pressed at 812, the device would likely have just completed the decap function and have caps retained on the cap drivers, but it may be pressed after power on, after the decap function, after the recap function, or even after a prior eject function. After following the decap function, caps retained on the device are ejected. After the other functions, the device harmlessly proceeds through the eject function 814. In the eject function 814, the ejector pins are extended under motor control to push caps off of the cap drivers. In this motorized ejection, the user need not provide any force other than pressing and releasing the eject button. After the motorized ejection, the ejector pins are retracted, the LED (C) is turned off and the LED (D) is turned on to indicate that the device is free of caps and ready for the decap function.
[0049] With a motorized rotation of the cap drivers and motorized linear drive of the ejector pins, simple one button operation with little physical input by the user is possible. The optional eject button allows for the eject function without rotation of the cap drivers, thus saving power and time.
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[0051] The internal structure and operation of the device 100 will now be described.
[0052] To allow for ready use with different styles of caps, the eight cap drivers 102 are supported in a cap driver cartridge 902 of
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[0056] A feature (not shown) within a center hole in a torque spline 1206 keys onto a flat 1208 on a drive axle 1209 of the DC motor 1204. The torque spline in turn is keyed to a feature (not shown) within the center hole of the ejector hub 1210. The splines 1207 on either side of groove 1212 allow ejector hub 1210 to be rotated while also allowing the hub 1210 to be moved axially along the splines 1206. At its upper end, the ejector pin hub 1210 has a circumferential groove 1220 that defines a flange 1222, features to be explained with respect to linear drive in
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[0058] When the handheld device is set against a row of caps 202, the cap drivers 102 may initially rest on the caps as shown at the left due to interference between the rotational features 206 of the cap driver and features 1308 of the cap recess 1310. In that state, the cap driver presses upwardly against the drive hub 1002 which floats upward against the spring 1218. As the cap driver 102 is rotated such that the features allow it to be pressed into the recess of the cap, the force applied by compression spring 1218 presses downwardly against the cap driver to overcome friction, and the cap driver moves into the top recess of the cap as illustrated to the right of
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[0060] The motors 1204 and associated torque splines 1206 are mounted to a fixed bracket 1508. The translation of each ejector hub 1210 relative to the torque spline allows for downward translation of the ejector pins 114 as the motors 1204 remain stationary.
[0061] A feature of the device is to stagger ejector pin motion to allow caps to be ejected at different times rather than all at once. Adding an incremental delay in cap ejection start time results in less force required to push the caps out. In the disclosed device, the four caps in the central positions of the array of eight caps are first ejected, and the remaining four caps, two at each end, are only ejected after a delay. With only four caps being ejected initially, the required force is reduced, and the generated momentum is used to push the remaining caps out, leading to even less motor force required to initiate motion of the remaining caps.
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[0067] The cap drivers 102 are designed to correspond to specific styles of caps. One aspect of that design is that the lower end of the driver below the flange 1306 is properly sized and has appropriate features for a press fit within the cap recess and to properly align with features 1308 in the cap recess. Another aspect of the design is to allow for a fixed length of translation of the ejector pins 114 regardless of the depth of recess. To that end, for caps with shallow recesses as illustrated to the left of each of
[0068] While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims.