FLEXIBLE FINGERS, ROBOTIC GRASPING DEVICES EQUIPPED THEREWITH, AND METHODS OF USING
20240300120 ยท 2024-09-12
Inventors
Cpc classification
B25J9/0015
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Fingers for robotic grasping devices, robotic grasping devices equipped therewith, and associated methods. Such a finger includes a flexible beam mechanism having an axis extending through a proximal end and a distal end, and a slider movably mounted on the beam. Moving the slider along the axis of the flexible beam mechanism changes the stiffness of the finger.
Claims
1. A flexible finger for a robotic grasping device, the flexible finger comprising: a flexible beam mechanism having an axis extending through a proximal end and a distal end of the flexible finger; and a slider movably mounted on the beam; wherein moving the slider along the axis of the flexible beam mechanism changes the stiffness of the finger.
2. The flexible finger of claim 1, wherein the flexible beam mechanism comprises a parallel beam mechanism.
3. The flexible finger of claim 1, wherein the flexible beam mechanism comprises a first beam and a second beam that are parallel to each other.
4. The flexible finger of claim 3, wherein the first beam and the second beam are spaced apart laterally and define a space therebetween.
5. The flexible finger of claim 4, wherein the space extends along axial lengths of the first and second beams and is continuous between the proximal and distal ends of the flexible finger.
6. The flexible finger of claim 5, wherein at least a portion of the slider is disposed in the space.
7. The flexible finger of claim 6, wherein moving the slider toward the distal end of the flexible finger causes the slider to occupy the space and moving the slider toward the proximal end of the flexible finger causes the slider to vacate the space.
8. The flexible finger of claim 7, wherein the stiffness of the finger is changed by changing an occupied ratio, wherein the occupied ratio is a ratio of a volume of the space occupied by the slider to a total volume of the space not occupied by the slider.
9. The flexible finger of claim 8, wherein the stiffness of the finger decreases as the occupied ratio decreases, and the stiffness of the finger increases as the occupied ratio increases.
10. The flexible finger of claim 1, further comprising a drive mechanism for moving the slider continuously along the axis of the flexible beam mechanism.
11. The flexible finger of claim 10, wherein the drive mechanism comprises a stepper motor.
12. A robotic grasping device comprising the flexible finger of claim 1.
13. The robotic grasping device of claim 12, the robotic grasping device further comprising a base portion coupled to the proximal end of the flexible finger.
14. The robotic grasping device of claim 12, further comprising a drive mechanism that extends and retracts the slider in and out of the base portion.
15. The robotic grasping device of claim 12, the robotic grasping device further comprising at least a second flexible finger.
16. A method of adjusting the stiffness of a variable-stiffness robotic finger according to claim 1, the method comprising moving the slider continuously along the axis of the flexible beam mechanism.
17. The method of claim 16, the method further comprising: moving the slider toward the distal end of the flexible beam mechanism to stiffen the flexible finger; and moving the slider toward the proximal end of the flexible beam mechanism to make the flexible finger more flexible.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION OF THE INVENTION
[0022] The intended purpose of the following detailed description of the invention and the phraseology and terminology employed therein is to describe what is shown in the drawings, which include the depiction of or relate to one or more nonlimiting embodiments of the invention, and to describe certain but not all aspects of what is depicted in the drawings, including the embodiment(s) to which the drawings relate. The following detailed description also describes certain investigations relating to the embodiment(s) depicted in the drawings, and identifies certain but not all alternatives of the embodiment(s). As nonlimiting examples, the invention encompasses additional or alternative embodiments in which one or more features or aspects shown and/or described as part of a particular depicted embodiments could be eliminated, and also encompasses additional or alternative embodiments that combine two or more features or aspects shown and/or described as part of different embodiments. Therefore, the appended claims, and not the detailed description, are intended to recite what at least provisionally are believed to be aspects of the invention, including certain but not necessarily all of the aspects and alternatives described in the detailed description.
[0023] To facilitate the description provided below of the embodiment(s) represented in the drawings, relative terms, including but not limited to, proximal, distal, anterior, posterior, vertical, horizontal, lateral, front, rear, side, forward, rearward, top, bottom, upper, lower, above, below, right, left, etc., may be used in reference to the orientation of the grasping device and finger during its use and/or as represented in the drawings. All such relative terms are useful to describe the illustrated embodiment(s) but should not be otherwise interpreted as limiting the scope of the invention.
[0024] A robotic grasping device (also referred to as a gripper or grasper) of the present disclosure includes one or more fingers having a reconfigurable beam assembly. The grasping device can adapt to various different gripping tasks without replacing the finger by instead controlling the stiffness of the finger through modifying its mechanical structure. According to a nonlimiting embodiment of the invention, such modifications can be accomplished by constructing the finger to comprising at least two flexible beams and a slider movably mounted to the flexible beams in a manner that enables the stiffness of the finger to be altered by changing the position of the slider along the lengths of the flexible beams. The process of stiffness adjustment can be achieved with mechanical inputs that can be both rapid and accurate. Adjustment of the stiffness of the finger is preferably independent of the movement of the finger.
[0025] Turning now to the nonlimiting embodiments represented in the drawings,
[0026] Each finger 12 comprises a flexible beam mechanism that extends from the base portion 20 of the device 10. The nonlimiting flexible beam mechanism of each finger 12 is represented in
[0027] The flexible beams 14 of a finger 12 form a functional pair of flexible elements of their associated beam mechanism. The space 16 between the flexible beams 14 of a finger 12 extends along the axial lengths of the beams 14 and is continuous between the root connector 26 to the head connector 24. Each flexible beam 14 is preferably formed of a resilient or pliable material, such as a metal or plastic material, that is sufficiently resilient and flexible to enable the fingers 12 to elastically flex when grasping and retaining an object therebetween, as generally described herein.
[0028] A slider 18 is slidably mounted on each finger 12 between the beams 14 thereof and at least partially within the space 16 therebetween. In the nonlimiting embodiment of
[0029] One or more drive mechanisms 28 can be utilized to move the slider 18 axially back and forth along the axis of the finger 12. In this arrangement, the drive mechanism 28 extends and retracts the slider 18 in and out of the base portion 20 along the axis of the finger 12. The drive mechanism 28 may be any mechanism suitable for moving the slider 18 continuously between the distal and proximal ends of the beams 14. For example, the slider 18 can be driven by a stepper motor to change the stiffness continuously. Other types of drive mechanisms are also possible.
[0030] Investigations leading to the present invention are described below. These investigations involved experimental studies relative to one or more of the methods, materials, components, and/or devices of a grasping device such as described above in reference to
[0031] A comprehensive stiffness model was developed based on beam superposition principles and compared with a finite element analysis (FEA) model.
[0032]
[0033] The moment of inertia of the S.sub.aS.sub.b and S.sub.cS.sub.d parts is
[0034] The thickness of each flexible beam 14 is t. The moment of inertia of the S.sub.bS.sub.c part is
[0035] Depending on the moment of inertia, the deflection of the three parts of the finger 12 was calculated segment by segment. Then the results were finally combined together to obtain the total deflection of each part acting on section S.sub.a.
[0036] Firstly, S.sub.bS.sub.c and S.sub.cS.sub.d parts were assumed as rigid bodies, meaning they are fixed and cannot deform. Then the deflection angle ?.sub.a and displacement ?.sub.a of the section S.sub.a with respect to the other two parts are
where E is Young's modulus. Secondly, S.sub.aS.sub.b and S.sub.cS.sub.d parts were assumed as rigid bodies. The deflection only occurs in the S.sub.bS.sub.c part. It is affected by the force conducted from the S.sub.aS.sub.b part. According to the theory of the parallel guide mechanism, the deflection angle in S.sub.bS.sub.c part also affects the deformation of section S.sub.a. Then superimposed on the deformation of the S.sub.bS.sub.c part, the total contribution of the deformation of S.sub.bS.sub.c part to the deformation of section S.sub.a can be obtained. The deflection angle ?.sub.b and displacement ?.sub.b of the middle part are
Then S.sub.aS.sub.b and S.sub.bS.sub.c parts were assumed as rigid bodies. The S.sub.cS.sub.d part is affected by force F and generates a deflection angle ?.sub.c f and displacement ?.sub.c f. In addition, the effect of the bending moment F[L.sub.h+(1??)L.sub.c] cannot be ignored. It can produce a deflection angle ?.sub.cm and a displacement ?.sub.cm. These eventually are transmitted to section S.sub.a, causing deformation
[0037] Finally, the above displacements acting on section S.sub.a were added up to obtain the total displacement.
[0038] Then the stiffness is
[0039] In order to verify the accuracy of the theoretical model and to investigate the effect of various design parameters on finger performance, an FEA method was performed using ANSYS. In the model, section S.sub.d of the finger 12 is fixed, and a force is applied at section S.sub.a. Mesh size is set as 1 mm, as shown in
[0040] Explored parameters are shown in Table 1, below. The key parameters included the finger height H, thickness B, parallel beam thickness t, and space 16 length L.sub.c. When one of these parameters was changed, the other parameters remained unchanged.
TABLE-US-00001 TABLE 1 Key Parameters. Parameters (mm) Group 1 Group 2 Group 3 Group 4 H 11~19 15 15 15 t 1 0.6~1.4 1 1 B 9 9 5~13 9 L.sub.c 100 100 100 60~140 L.sub.h 15 15 15 15 L.sub.r 15 15 15 15
[0041] The performance of the finger 12 with different parameters is shown in
[0042] A comparison of the two methods shows that the theoretical method yields a greater stiffness for a general given condition. Using the FEA results as benchmarks, errors of the theoretical model e with different parameters are shown in
[0043] A prototype finger was fabricated for experimental test, and a demonstration was performed to show the application scenarios of the finger.
[0044] A 3D printing method was used to produce the prototype finger. Based on a general dimension estimation and the previous theoretical analysis, design parameters of the finger were selected as shown in Table 2 below. The printing material was polylactic acid, and the infill parameter was 60%. Its Young's modulus E was 2600 MPa by experimental measurement. MARK-10 ESM303 Motorized Tension/Compression Test Stand was used to obtain the force and deformation of the finger. The root connector of the finger was fixed on the vise, and the other end was free to apply the simulated contact forces by the tester probe moving from up to down. To avoid overloading the test piece, the applied force was up to 3 N. The force and travel distance were recorded during this process for stiffness calculation.
TABLE-US-00002 TABLE 2 Finger Parameters. Parameters (mm) value H 15 t 1 B 9 L.sub.c 100 L.sub.h 15 L.sub.r 15
[0045]
[0046] Stiffness at different ? was obtained by linearly fitting the force and deformation. The results were compared between the theoretical model and the FEA method, as shown in
[0047] The finger has good variable stiffness performance. For example, for an egg weighing 55 g, the stiffness can be adjusted to the minimum, which will result in a deformation of the finger of about 6.5 mm. But for a stainless steel cup weighing 500 g, the stiffness can be adjusted to the maximum, where the deformation was only about 3 mm. This finger 12 can cope with light and fragile objects, as well as heavy and sturdy objects in daily life. For the former, ? was best selected in the range 0.1 to 0.7, while for the latter, ? can be selected in the range 0.8 to 1.0.
[0048] In order to demonstrate the wide applicability of a grasping device using fingers as described above, several daily objects were selected, including a potato chip, an empty bottle, a sponge, an orange, and a striped metal block. Different grasping strategies were adopted for different objects. The chip and empty bottle were light and easily deformed, so the stiffness was adjusted to the minimum. The sponge was very light but not so fragile, so the stiffness can be adjusted slightly higher. The orange was heavier, but in order to avoid damage to its surface, the stiffness was not adjusted too large. The metal block was heavy and does not deform easily, so the maximum stiffness can be chosen.
[0049] The investigations described above evidenced the efficacy of a variable-stiffness robotic finger. The design of the finger allowed the compliance thereof to be changed by continuously changing the occupied ratio of the finger space 16 inside a parallel beam mechanism. This mechanism can be driven directly by servo motors or other drive mechanisms to quickly alter stiffness to adapt to new environments in a short time with large stiffness change ratios (for example, around 1:37 based on the tested prototype). A theoretical model of this mechanism was developed and validated with the FEA results with stiffness error less than 6.43%. The effect of multiple design parameters on the stiffness of the finger was investigated and optimal parameters could be selected based on the analysis. Then a prototype finger was manufactured to further investigate the performance of the finger 12 through experiments. At a lower occupied ratio, the experimental prototype and the theoretical model agreed well, but when the occupied ratio was higher, the error increased, which was believed to have been due to manufacturing and assembly errors. The function performance of the grasping device 10 was demonstrated by a group of various representative daily objects. Experiments showed the potential of the finger 12 for a large range of stiffness variation in flexible grasping.
[0050] As previously noted above, though the foregoing detailed description describes certain aspects of one or more particular embodiments of the invention, alternatives could be adopted by one skilled in the art. For example, the grasping device 10 and finger 12, as well as and their components, could differ in appearance and construction from the embodiments described herein and shown in the drawings, functions of certain components of the grasping device 10 and finger 12 could be performed by components of different construction but capable of a similar (though not necessarily equivalent) function, and various materials could be used in the fabrication of the grasping device 10 and finger 12 and/or their components. As such, and again as was previously noted, it should be understood that the invention is not necessarily limited to any particular embodiment described herein or illustrated in the drawings.