Subsurface contact system
11502456 · 2022-11-15
Assignee
Inventors
Cpc classification
B60L50/50
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/65
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R13/6315
ELECTRICITY
Y02T90/167
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y04S30/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
B60L50/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a charging contact unit (100, 1100) for a vehicle, for integrating beneath a road surface, with a charging contact element carrier head (113, 1113) designed to interact with a contact device on the lower side of a vehicle, the contact making and the contact separation being carried out by a relative movement of the charging contact element carrier head and the contact device in a contacting direction (6), the charging contact element carrier head (113, 1113) being movable inside the charging contact unit and/or rotatable or pivotable about the contacting direction (6) in order to compare incorrect positioning in either one or a plurality of directions extending transversely to the contacting direction (6). The invention also relates to a contact system and a road covering.
Claims
1. A charging contact unit for a vehicle with at least one energy store that is to be electrically charged, the charging contact unit for integration with a road surface, the charging contact unit comprising: a charging contact element carrier head configured to interact with a contact apparatus on a lower side of a vehicle, the interaction including a contact making and a contact separation being carried out by a relative movement of the charging contact element carrier head and the contact apparatus in a contacting direction, wherein the charging contact element carrier head is displaceable inside the charging contact unit and/or is rotatable or pivotable about the contacting direction to compensate for incorrect positioning in either one direction or a plurality of directions extending transversely to the contacting direction, wherein, in an operating position, a magnetic holding apparatus for holding the charging contact element carrier head on the contact apparatus is engaged, wherein the magnetic holding apparatus is capable of being operable independent of a lifting apparatus, wherein the magnetic holding apparatus comprises at least one of a magnetic holding piece or an electromagnet on the charging contact element carrier head, configured to interact with a counter piece on the contact apparatus and to achieve a locking of both parts, wherein the locking is at least one of a frictional engagement or a releasable connection, wherein the lifting apparatus is configured to: permit use of a drive to move the charging contact element carrier head, and at least one part movable therewith into the operating position, and enable a downward movement of the charging contact element carrier head, and the at least one part movable therewith out of the operating position without use of the drive, wherein the lifting apparatus is mechanically decoupled from the charging contact element carrier head and from the at least one part movable therewith, wherein the at least one of a magnetic holding piece or an electromagnet is configured to be structurally combined with a control pilot contact.
2. The charging contact unit according to claim 1, wherein the charging contact element carrier head is rotatable or displaceable against a resilient member providing a restoring force.
3. The charging contact unit according to claim 1, wherein the charging contact element carrier head is mounted on a charging contact element carrier platform or intermediate platform so as to be displaceable in a first direction, and in that the charging contact element carrier platform or intermediate platform is mounted within the charging contact unit displaceably in a second direction.
4. The charging contact unit according to claim 3, wherein the charging contact element carrier head is mounted on the charging contact element carrier platform or intermediate platform by a rotary bearing element, wherein a rotary bearing is arranged between the rotary bearing element and the charging contact element carrier head.
5. The charging contact unit according to claim 1, wherein one or more inclined surface is arranged on the charging contact element carrier head and, during a vertical upward movement of the charging contact element carrier head, deflects one or more covering elements or covering element carriers of a roadway covering in a horizontal direction, for the charging contact element carrier to be deployed from a roadway surface as far as a point of contact with the contact apparatus.
6. The charging contact unit according to claim 1, wherein a lifting apparatus for raising the charging contact element carrier head is provided and is configured electrically, hydraulically, or pneumatically.
7. The charging contact unit according to claim 1 including an impact-damping apparatus for damping a falling movement of the charging contact element carrier head, and of the parts movable therewith into the operating position.
8. The charging contact unit according to claim 1 comprising a sensor device, which is configured to detect the position of a contact apparatus of a vehicle relative to the charging contact element carrier head.
9. A charging contact device comprising a charging contact unit according to claim 1 and comprising a roadway covering, wherein the charging contact element carrier head and the roadway covering are configured such that the charging contact element carrier head, during a course of a vertical upward movement of the charging contact element carrier head, deflects one or more covering elements of the roadway covering from a closed position of the one or more covering elements.
10. A roadway covering for a contact system with a charging contact unit, which comprises a vertically drivable charging contact carrier head and with a contact apparatus for electrically driven vehicles each provided with at least one energy store that is to be electrically charged, wherein the roadway covering is arranged in an indentation beneath an upper edge of the roadway, wherein the roadway covering is connected to a shaft element by a connection frame, wherein the roadway covering comprises one or more covering elements, which is/are movably mounted reversibly on the connection frame against resilient restoring forces, wherein the one or more covering elements are arranged relative to a charging contact element carrier head of the charging contact unit such that the charging contact element carrier head, during its vertical upward movement, deflects one or more covering elements from a closed position, for the charging contact element carrier to be deployed from a roadway surface as far as a point of contact with a contact apparatus, wherein the roadway covering comprises one or more covering element carriers, which are displaceably mounted reversibly on the connection frame against resilient restoring forces, wherein the covering element carriers carry one or more covering elements and are arranged relative to a charging contact element carrier head of the charging contact unit such that one or more inclined surface arranged on the charging contact element carrier head, in an event of the vertical upward movement of the charging contact element carrier head, deflects/deflect one or more cover element carriers in a horizontal direction, such that the one or more covering elements are displaced in a horizontal direction, for the charging contact element carrier to be deployed from the roadway surface as far as the point of contact with a contact apparatus.
11. The roadway covering according to claim 10, wherein at least one sliding or rolling element is arranged on one or each of a plurality of covering element carriers and, during a course of the vertical upward movement of the charging contact element carrier head, rolls or slides over an inclined surface arranged on the charging contact element carrier head and is thus driven in the horizontal direction.
12. The roadway covering according to claim 11, wherein at least a plurality of sliding or rolling elements are arranged in succession on one or each of a plurality of covering element carriers in such a way that, during the course of the vertical upward movement of the charging contact element carrier head, said elements roll or slide simultaneously or successively over an inclined surface arranged on the charging contact element carrier head.
13. The roadway covering according to claim 10, wherein the one or more covering elements are movably connected elastically to the covering element carriers in such a way that the one or more covering elements, as they are driven over, are configured to be pressed downwardly in the vertical direction into the connection frame by a weight of a motor vehicle, wherein the connection frame forms a stop for limiting the movement of the one or more covering elements in the vertical direction.
Description
(1) The invention will be shown hereinafter and then explained with reference to figures of a drawing. In the drawing
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18) If the charging contact element carrier head 113 is now moved in the direction of the arrow 6 towards the contact apparatus 200 until contact is made, electrical contact is thus established, which causes an electrical charging current to flow from a supply network via the charging contact elements to the contact apparatus 200 and to a store of electrical energy 3 in the vehicle 1. The energy storage device 3 can thus be charged, said device supplying energy for example to an electric motor 2 or other electrical systems within the vehicle 1.
(19) The invention relates, amongst other things, as shown in the figures, to a system which, by way of a single, suitable drive, enables a vertical upward movement of a charging contact unit integrated in the ground and, by pushing open, causes a movable roadway covering which can be traveled over by vehicles and is situated above the charging contact unit to open, wherein the roadway covering centers the displaceable charging contact element carrier, which is integrated in the ground, in a central position and minimizes the region between roadway and vehicle underbody during its movement and thus produces a conductive connection for electrical energy transmission with a vehicle-side contact apparatus.
(20) The subsurface contact system from
(21)
(22)
(23) A comparison of
(24) The charging contact element carrier head can also be convex in the region of its inclined surfaces, as is denoted by 113′ in the variant shown in
(25) The charging contact element carrier 104 is additionally movable about a central position (±y) linearly and horizontally in the vehicle transverse direction on the lifting frame 105 between two delimiting damping elements 115. As a result of this movability, it is possible to compensate for positioning tolerances of the vehicle transverse to the direction of travel. The mounting of the charging contact element carrier podium 112 on the lifting frame 105 is designed such that the charging contact element carrier podium 112 is guided via suitable linear guide elements 116 on compatible linear guide rails 117, which are fastened to the lifting frame 105. The entire charging contact element carrier 104 is oriented in a central position via a spring mechanism 316 in the roadway covering 300.
(26) The charging contact element carrier head 113 is mounted on the charging contact element carrier podium 112 such that the charging contact element carrier had 113 is equipped with linear guide rails 118, which guide compatible linear guide elements 119 fastened to the charging contact element carrier podium 112. The charging contact element carrier head 113 is oriented in a central position on the charging contact element carrier podium 112 by elastic elements 120, in particular made of a non-electrically conductive material.
(27) The elastic elements 120 are connected at the points P to the charging contact element carrier podium 112 and at the points K to the charging contact element carrier head 113. By way of a rotationally symmetrical arrangement of the elastic elements 120, an equilibrium of forces and thus central positioning are ensured.
(28) A touch protection means 122 for preventing the charging contact elements 121 from being touched in the contacted state is provided beneath the charging contact element carrier had 113.
(29) The charging contact element carrier head 113 carries the roadside charging contact elements 121 for positive terminal 123 and negative terminal 124, the PE contact (PE) 125, and the control pilot contact (CP) 126. The charging contact element for CP 126 is made of a magnetic material. The charging contact elements for PE 125 are arranged such that the potential contacting positions are limited. It is possible to establish contact from a direction of travel X and the opposite direction, rotated through 180 relative thereto. It is not possible to release the power contacts in the case of a positioning orthogonal to the direction of travel X, since the PE 125 in this case cannot be contacted at any time. It is thus ensured that only associated charging contact elements for the positive terminal 123 and negative terminal 124 and contact elements for the positive terminal 201 and negative terminal 202 for the charging process can be touched.
(30) In order to maintain a defined contact order when making contact and separating contact, the charging contact elements for the positive terminal 123 and negative terminal 124 and for PE 125 are embodied as spring contact elements with different starting height. The charging contact elements for PE 125 have a starting height H1. The charging contact elements for the positive terminal 123 and negative terminal 124 have a starting height H2. The charging contact element for CP 126 has a starting height H3. It is rigid and serves as an end stop for the contacting. The starting heights have the following relationship with one another: H1>H2>H3. The charging contacts for PE 125 are arranged such that, as they slide into the contact apparatus 200, they are not at any time able to touch the contact elements for the positive terminal 123 or negative terminal 124.
(31) Due to the aforesaid movability, the charging contact element carrier head 113 can slide freely at the sliding edge 127 into the contact apparatus 200. The charging contact elements 123, 124, 125, 126 are separated spatially from one another by stiffeners 128 and the charging contact element carrier head 113. It is thus ensured that any dirtying caused by water or brine cannot bring about an electrically conductive connection between the charging contact elements 123, 124, 125, 126.
(32)
(33) This is positioned in the contact apparatus 200 such that in the contacted state it is congruent with/complementary to the magnetic counter piece integrated in the charging contact element carrier head 113. The contact apparatus 200 is positioned on the vehicle such that its lowest point with maximum permissible vehicle weight is arranged at the legally prescribed minimum distance from the roadway surface. The contact apparatus 200 is elastically mounted rotatably about its vertical axis, such that it automatically assumes its starting position in the force-free state. To this end, the fastening point to the vehicle is embodied as a ball-joint-like rotatable, elastic bearing 205. Positioning tolerances of the vehicle with regard to the rotation about the vehicle vertical axis can be compensated for by the rotatable, elastic mounting.
(34) The contact apparatus 200 has the form of an inverted truncated pyramid and is congruent with the charging contact element carrier head 113. Due to the form of the inverted truncated pyramid, the charging contact element carrier head 113 can slide via the sliding edge 127 along the contact guide surfaces 206 of the contact apparatus into the contact apparatus.
(35) The charging contact elements for PE 125 and the contact elements for PE 203 can touch one another only if the charging contact element carrier head 113 is oriented such that contact is established from a direction opposite the direction of travel X and rotated 180 relative thereto. If the charging contact element carrier head 90 is oriented towards the contact apparatus, the charging contact elements for PE 125 and the contact elements for PE 203 cannot touch one another. Successful contacting within the sense of current legal provisions for charging battery-powered electric vehicles is therefore not possible, and a transfer of current is ruled out in this case.
(36) The electromagnet provided as contact element CP 204 is only activated during the course of the initialization of the charging process, that is to say when the vehicle is at a standstill. Here, the magnetic connection between the contact element CP 204 and the charging contact element CP 126 is designed such that the contact force necessary for high current transmission is available at all connections between the charging contact elements and the contact elements. It is thus possible to deactivate the stepper motor 108 following successful contacting. The magnetic connection, during the charging process, additionally functions likewise as a means for locking the connection between contact apparatus and charging contact apparatus in order to form a required contact force. In the event of a fault or in the event of controlled termination of the charging process, the magnetic connection between the contact element CP 204 and the charging contact element CP 126 can be ended by deactivating the electromagnet (disconnection of the voltage supply thereto). The system then passes automatically into its starting position beneath the upper edge of the roadway, following the direction of gravity. In so doing, the accelerated mass is braked by a hydraulic impact damper 110 and an elastic damping element 111.
(37) By way of the positioning of the charging contact elements for PE 125 on the charging contact element carrier head 113 and the positioning of the contact elements for the positive terminal 201 and negative terminal 202 on the contact apparatus 200 and on the charging contact element carrier head 113, the contact apparatus 200 and charging contact unit 100 from a system which, based on its properties, has similarities to a plug-and-socket system: transmission of current possible only in admissible relative positions; locking of the system during the transmission of current; compatibility of the sub-systems; protection against touching (at least observance of the “test finger” guideline of ECE R100) without the need for an additional barrier element.
(38) A comparison of
(39) These movable flaps are referred to as main flaps 303 and auxiliary flap 304, wherein the main flaps 303 are connected rotatably to the connection frame 301 via a lever structure 305 and the auxiliary flaps 304 are connected rotatably to said connection frame via a hinge structure 306. The inner part of the connection frame 301 is formed as a steel frame 307 and is encased by an outer concrete frame 308. Here, the steel frame 307 is incorporated in the shaft element 102 of the charging contact unit 100 by folding so as to prevent displacement along the longitudinal axis 302 and the transverse axis 309.
(40) A comparison of
(41) A comparison of
(42) A combination of
(43) The invention additionally relates to a further embodiment of the invention shown in
(44) The subsurface contact system from
(45) The roadway covering 1300 is shown in
(46)
(47) The weight is in this way absorbed by the connection frame 1307, and the forces acting on the drive mechanism of the covering elements are limited.
(48) The connection frame 1307 is shown again in the lower region of
(49) The charging contact unit 1100 fundamentally comprises a drive mechanism which corresponds to the mechanism shown in
(50)
(51) The contact apparatus 1200 can also be constructed similarly to the manner shown in
(52) Due to the protection mechanisms described in conjunction with
(53) The charging contact element carrier podium 1112 and the charging contact element carrier head 1113 are movable jointly in the vertical direction by the lifting mechanism, as shown by the comparison of the left-hand and right-hand depiction of these elements in
(54)
(55)
(56) A rotary bearing 1127 for rotatably mounting a charging contact element carrier head is provided on the intermediate podium 1128.
(57)
(58) The second intermediate podium 1130 is mounted on rails which are fastened to the frame of the charging contact element carrier podium 1112. Spring elements are additionally shown, the front two of which are denoted by 1120c and 1120d and are fastened to the first intermediate podium on the one hand and the frame of the charging contact element carrier podium 1112 on the other hand.
(59) The spring elements, in the rest position, ensure the orientation of the overall charging contact element carrier head 1113 in a central and unrotated position.
(60) As shown in
(61) The second intermediate podium 1130 is in turn guided linearly movably by means of four guide elements 1133a, 1133b, 1133c, 1133d on two guide rails 1134, 1135, which are in turn fastened to the charging contact element carrier podium 1112, or more precisely to the frame thereof. The guide rails 1131, 1132 are parallel to one another and preferably run perpendicularly to the guide rails 1134, 1135.
(62) The orientation of the charging contact element carrier head 1113 on the charging contact element carrier podium 1112 in a central position is provided by the four elastic elements 1120a, 1120b, 1120c and 1120d tensioned in different directions between the first intermediate podium 1128 and the charging contact element carrier podium 1112, in particular in the form of spring legs made of a non-electrically conductive material or elastomer strands.
(63) By way of an arrangement of the four elastic elements 1120a, 1120b, 1120c and 1120d, in particular a rotationally symmetrical arrangement, distributed over four different directions, and equilibrium of forces and thus the central positioning is ensured.
(64) The four
(65) Due to the positioning of the charging contact elements on the charging contact element carrier head 1113 in the form which is explained in conjunction with
(66)
(67)
(68)
(69)
(70)
(71) A great advantage of the construction described here with laterally horizontally displaceable covering element carriers and covering elements lies in the fact that, for the function during charging of a battery of a motor vehicle, only a minimum ground clearance of the vehicle is necessary, because the covering elements do not rise above the roadway level.
(72) The following aspects are also worthy of protection in principle, individually or in combination with one another or in combination with the claims:
(73) Aspect 1: A roadway covering for a contact system for electrically driven vehicles, wherein these vehicles comprise at least one energy store, wherein the road covering is arranged in an indentation beneath an upper edge of the roadway, wherein the roadway covering is connected to a shaft element by a connection frame, wherein the roadway covering comprises one or more auxiliary flaps, which are connected to the connection frame in a rotatably mounted manner, wherein the roadway covering comprises one or more main flaps, which are rotatably mounted by means of a lever construction connected to the connection frame, wherein main flaps and auxiliary flaps in the closed state are mechanically supported by the connection frame, characterized in that the main flaps are arranged relative to the charging contact element carrier of the charging contact unit in such a way that, during the vertical upward movement of the charging contact element carrier, said main flaps are deflected by means of the lever construction, and therefore it is possible for the charging contact element carrier to be deployed from the roadway surface as far as the point of contact with the contact apparatus.
(74) Aspect 2: The roadway covering contains at least one main flap, which is mounted rotatably by means of a lever structure and is reversibly adjustable by means of a spring, wherein the lever structure is connected to the connection frame and the main flaps are mounted mechanically by the connection frame in the closed state.
(75) Aspect 3: The roadway covering in the closed state can be traveled over by heavy vehicles.
(76) Aspect 4: Roadway covering: The flap mechanism (main flaps) is designed such that the charging contact unit, when returning to the safe plant condition, is returned automatically to its starting position (centering).
(77) Aspect 5: The opening of the main flap(s) likewise leads to the opening of the auxiliaries flap(s).
(78) Aspect 6: The roadway covering can contain an apparatus, for example an electromagnet, by means of which the flap mechanism can be secured against unintentional opening.
(79) Aspect 7: The roadway covering can contain a measuring device, for example a sensor, with the aid of which the authorization and/or the correct position of the vehicle to be charged with regard to an observance of the tolerable positioning accuracy can be checked.
(80) Aspect 8: In the shaft element, to which the roadway covering is connected, an apparatus, for example a warm-air heating system, can be provided in order to protect the shaft covering and the charging contact unit against ambient influences that are harmful to function, in particular snow and ice.
(81) Aspect 9: The roadway covering can contain an actuator (electrical, pneumatic, hydraulic) by means of which the roadway covering can be opened and closed.
(82) Aspect 10: A charging contact unit for a contact system for electrically driven vehicles, wherein these vehicles have at least one energy store, wherein the charging contact unit is used to form an electrically conductive connection between a vehicle having a contact apparatus and a stationary charging station, wherein the contact apparatus is arranged on a vehicle, wherein the charging contact unit comprises a charging contact element carrier, wherein the contact apparatus can be contacted with the charging contact unit, wherein the charging contact unit comprises a lifting mechanism, wherein the charging contact element carrier can be positioned relative to the contact apparatus by means of the positioning device, wherein the charging contact element carrier comprises charging contact elements, wherein the charging contact elements can be contacted with contact elements of the contact apparatus, in each case so as to form contact pairs,
(83) characterized in that the charging contact elements are arranged on the charging contact element carrier relative to the contact elements such that, when the charging contact unit and contact device are brought together, a defined order in the forming of contact pairs is maintained.
(84) Aspect 11: The charging contact unit can be arranged on the vehicle floor (inverted).
(85) Aspect 12: The charging contact unit includes a charging contact element carrier which is formed from an electrically insulating material.
(86) Aspect 13: The charging contact unit includes a combined, passive transverse and longitudinal guidance (plain bearing with spring elements the longitudinal guidance, plain bearing without spring elements the transverse guidance; more complex mechanical or actuator-based solutions for the compensation of positioning tolerances are also conceivable), by means of which the charging contact element carrier is displaceable transversely and longitudinally from its starting position and, in the event of reversal of the action of force by spring restoring forces (of the longitudinal guidance or the flap mechanism), is returned automatically to its starting position.
(87) Aspect 14: The charging contact unit includes a positioning device, for example formed from a gear rack drive with a stepper motor (or hydraulic, pneumatic, electromagnetic, magnetic levitation motor, etc.), by means of which the charging contact unit can be positioned relative to the contact apparatus in the vertical direction.
(88) Aspect 15: The charging contact element carrier of the charging contact unit is provided geometrically in the form of a truncated cone (another geometry is also conceivable: truncated cone, V shape, polygon, etc.), such that, when brought together with the contact apparatus, a guide for the charging contact element carrier is hereby formed and, in the event of complete contact closure, a form-fitting connection to the contact apparatus is achieved, and therefore the contact elements and charging contact elements contacted with one another are protected against direct touching (test finger) within the sense of current legal provisions (ECE R100), without the need for an additional barrier element.
(89) Aspect 16: The charging contact element carrier of the charging contact unit includes electrically conductive charging contact elements (DC+, DC−, PE), which are in pin or plate form, for connection to a charging station.
(90) Aspect 17: The charging contact element carrier of the charging contact unit includes a further electrically conductive charging contact element (CP) made of a magnetic material for connection to a charging station, which is arranged in the charging contact element carrier such that this charging contact element, when brought together with the charging contact element carrier comprising the contact apparatus, can be brought into contact with an electromagnet arranged in the contact apparatus.
(91) Aspect 18: The charging contact unit can comprise an apparatus, for example a hydraulic impact damper, by means of which the system mass of the charging contact unit, accelerated by gravity, is damped as it returns to the safe plant condition in the event of impact against the shaft element.
(92) Aspect 19: A contact apparatus for a contact system for electrically driven vehicles, wherein these vehicles comprise at least one energy store, wherein the contact apparatus is used to form an electrically conductive connection between a vehicle comprising the contact apparatus and a stationary charging station, wherein the contact apparatus is arranged on a vehicle, wherein the contact apparatus comprises a structure for receiving contact elements, wherein the contact apparatus can be contacted with the charging contact unit, wherein the charging contact unit comprises a positioning device, wherein the charging contact element carrier can be positioned relative to the contact apparatus by means of the positioning device, wherein the charging contact element carrier comprises charging contact elements, wherein the charging contact elements can be contacted with contact elements of the contact apparatus, in each case so as to form contact pairs, characterized in that the contact elements are arranged on the contact apparatus relative to the charging contact elements such that, when the charging contact unit and contact apparatus are brought together, a defined order in the forming of contact pairs is maintained.
(93) Aspect 20: The contact apparatus can be arranged beneath the upper edge of the roadway (inverted).
(94) Aspect 21: The contact apparatus includes contact guide surfaces in the form of a truncated pyramid (another geometry is also conceivable: truncated cone, V shape, polygon, etc.) formed from an electrically insulating material, which guide surface in the contacted state form a form fit with the charging contact element carrier of the charging contact unit.
(95) Aspect 22: The contact apparatus includes electrically conductive contact elements which are in pin form or are formed as contact plates and are mounted in the contact guide surfaces and are arranged geometrically on the contact guide surfaces such that it is possible for the vehicle that is to be charged to approach with correct polarity from two movement directions of a first spatial direction, for connection to a vehicle energy store.
(96) Aspect 23: The contact apparatus includes a further electrically conductive contact element (CP), which is not arranged in one of the contact guide surfaces and which is formed as an electromagnet, with which a locking, which can be switched on and off, of the contact closure during the charging process and the formation of a sufficiently high contact force between the contact elements and the charging contact elements can be ensured. There is no need for any drive energy in order to return the system to the starting position (safe plant condition) (current supply to the electromagnet is interrupted, return by gravity).
(97) Aspect 24: The contact apparatus includes a further electrically conductive contact element which is not arranged in one of the contact guide surfaces and is arranged geometrically such that an approach from a second spatial direction arranged orthogonally to the first spatial direction, by appropriate arrangement of the contact elements and charging contact elements to form the PE connection, cannot lead to a target current release (prevention of short-circuit in the event of an approach with incorrect polarity).
(98) Aspect 25: The contact guide surfaces of the contact apparatus form a guide for the charging contact element carrier.
(99) Aspect 26: The contact apparatus can comprise protection against ambient influences, in particular dirt, in the form for example of a flap system, which can be embodied with or without separate function actuator (electrical, pneumatic, hydraulic, magnetic, force of gravity and spring force).
(100) Aspect 27: The contact apparatus can contain heating elements, for example in the form of heating strips, in order to ensure that the contact elements remain free from snow and ice.
(101) Aspect 28: In order to increase the transmittable charging current, more than one contact element per formed contact pole, primarily the contact poles for power transmission and for the protective earth (PE), can be contained both in the contact apparatus and in the charging contact unit.
(102) Aspect 29: A contact system with a roadway covering according to any one of aspects 1 to 9, a charging contact unit according to any one of aspects 10 to 18, and a contact apparatus according to any one of aspects 19 to 28.
(103) Aspect 30: A method for forming an electrically conductive connection between a vehicle and a stationary charging station, in particular for a contact system for electrically driven vehicles, wherein these vehicles comprise at least one energy store, with a roadway covering, a charging contact unit and a contact apparatus, wherein the charging contact unit is arranged in a shaft element beneath the roadway covering, wherein the contact apparatus is arranged on a vehicle, wherein the charging contact unit comprises a charging contact element carrier, wherein the contact apparatus can be contacted with the charging contact unit, wherein the charging contact unit or the contact apparatus comprises a positioning device, wherein the charging contact element carrier can be positioned relative to the contact apparatus by means of the positioning device, wherein the charging contact element carrier comprises charging contact elements, wherein the charging contact elements can be contacted with contact elements of the contact apparatus in each case so as to form contact pairs, characterized in that the charging contact unit and the contact apparatus brought together such that a defined order in the forming of contact pairs is maintained.
(104) Aspect 31: Method: A protective earth contact pair is formed first, prior to a power contact pair.
(105) Aspect 32: Method: A power contact pair is formed first, prior to a control conductor contact pair.
(106) Aspect 33: Method: The necessary holding and contact force during the charging process is applied by activation of an electromagnet (frictional engagement), whereby the actuator of the positioning device can be switched off and the system has maximum freedom of movement in the direction of the force of gravity. The current supply to the actuator can be switched off here following evaluation of a current increase at the time of the contact closure.
(107) Aspect 34: Method: parallel linking of the current supply of the electromagnet, which is arranged in the contact apparatus and acts as a control conductor contact, to the protective circuitry of the charging process (closing/opening of the control line on the vehicle).