Method for manufacturing a flexible mold with peripheral stiffner, and mold resulting from same method
RE050164 ยท 2024-10-08
Inventors
Cpc classification
B29C33/3842
PERFORMING OPERATIONS; TRANSPORTING
B29K2995/0082
PERFORMING OPERATIONS; TRANSPORTING
B29K2083/00
PERFORMING OPERATIONS; TRANSPORTING
B29C43/021
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C33/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A food mold includes a food mold body made of a mold body material, having one or more cells with flexible wall, the cells being open on a common access face itself having a peripheral rim extending radially outward from an inner edge, marking the boundary with the cell or cells and to a free outer edge, the peripheral rim being provided with a peripheral stiffening element in the form of a continuous annular reinforcement with, if necessary, one or more intermediate stiffening elements. The peripheral stiffening element is entirely embedded in the mold body material. Around the peripheral stiffening element, the mold body material has no through passages free or blocked between the peripheral stiffening element and the outer surface of the material.
Claims
1. A food mold .[.(1).]., comprising.Iadd.:.Iaddend. a food mold body .[.(2).]. made of a mold body material, having .[.one or more.]. .Iadd.a plurality of .Iaddend.cells .[.(3).]. with flexible .[.wall.]. .Iadd.walls.Iaddend., said .[.one or more.]. .Iadd.plurality of .Iaddend.cells .[.(3).]. being limited by a bottom .[.(3a).]. and being open on a common access face .[.(4).]., the common access face .[.(4).]. itself having a peripheral rim .[.(5).]. extending radially outward from an inner edge .[.(5d).]. marking a boundary with the .[.cell or.]. .Iadd.plurality of .Iaddend.cells .[.(3).]. and to a free outer edge .[.(5c).]., the peripheral rim .[.(5).]. having a top main face .[.(5a).]. and being provided with a peripheral stiffening element .[.(10).]. in the form of a continuous annular reinforcement .[.(100).]., .Iadd.and at least one intermediate stiffening element joining opposing zones of the peripheral stiffening element, .Iaddend.wherein: the peripheral stiffening element .[.(10).]. is entirely embedded in the mold body material, .Iadd.the at least one intermediate stiffening element is entirely embedded in the material forming the food mold body between adjacent cells,.Iaddend. around the peripheral stiffening element .[.(10).]., the mold body material has no through passages free or blocked between the peripheral stiffening element .[.(10).]. and an outer surface of the mold body material, and the peripheral stiffening element .[.(10).]. is edged externally, in at least two opposing gripping zones .[.(11, 12).]. of the peripheral rim .[.(5).]., by a peripheral strip .[.(11a, 12a).]. of material forming the food mold body, said peripheral strip .[.(11a, 12a).]. producing an increase in width of the gripping zones .[.(11, 12).]. and exhibiting a greater flexibility than that of the peripheral stiffening element .[.(10).]..
2. The food mold .[.(1).]. as claimed in claim 1, wherein the food mold body .[.(2).]. is made of a silicone-based material, of food quality, whereas the peripheral stiffening element .[.(10).]. is made of metal.
3. The food mold .[.(1).]. as claimed in claim 1, wherein, in the two opposing gripping zones .[.(11, 12).]. of the peripheral rim .[.(5).]., the top main face .[.(5a).]. of the peripheral rim .[.(5).]. is slightly oriented outward, so that it is set back from the common access face .[.(4).]., and so that the gripping zones .[.(11, 12).]. extend slightly obliquely downward.
4. The food mold .[.(1).]. as claimed in claim 1, wherein, in the two opposing gripping zones .[.(11, 12).]. of the peripheral rim .[.(5).]., the top main face .[.(5a).]. of the peripheral rim .[.(5).]. is slightly oriented inward, so that it extends slightly above the common access face .[.(4).]., and so that the gripping zones .[.(11, 12).]. extend slightly obliquely upward.
.[.5. The food mold (1) as claimed in claim 1, wherein it further comprises several cells and at least one intermediate stiffening element (101, 102), joining opposing zones of the peripheral stiffening element (10), and entirely embedded in the material forming the food mold body between adjacent cells..].
6. The food mold .[.(1).]. as claimed in claim 5, wherein the food mold body .[.(2).]. has a rectangular outline, wherein the peripheral stiffening element .[.(10).]. has two opposite long sides and two opposite short sides, and wherein said at least one intermediate stiffening element .[.(101, 102).]. joins opposing zones of the two long sides of the peripheral stiffening element .[.(10).]..
7. The food mold .[.(1).]. as claimed in claim 6, wherein the food mold body .[.(2).]. has an outline whose length is approximately 60 cm and width is approximately 40 cm, with two intermediate stiffening elements .[.(101, 102).]. joining respective opposing zones of the two long sides of the peripheral stiffening element .[.(10).]., the intermediate stiffening elements .[.(101, 102).]. being parallel to the short sides of the peripheral stiffening element .[.(10).]. and dividing the common access face .[.(4).]. into three transverse strips having mutually similar surface areas.
8. The food mold .[.(1).]. as claimed in claim 7, wherein the peripheral stiffening element .[.(10).]. has a cross section of square shape, 6 mm?6 mm, made of carbon steel.
9. The food mold .[.(1).]. as claimed in claim 6, wherein the food mold body .[.(2).]. has an outline whose length is approximately 40 cm and width is approximately 30 cm, with an intermediate stiffening element .[.(101).]. joining respective opposing zones of the two long sides of the peripheral stiffening element .[.(10).]., the intermediate stiffening element .[.(101).]. being parallel to the two short sides of the peripheral stiffening element .[.(10).]. and dividing the common access face .[.(4).]. into two transverse strips having mutually similar surface areas.
10. The food mold .[.(1).]. as claimed in claim 9, wherein the peripheral stiffening element .[.(10).]. has a cross section of square shape, 4 mm by 4 mm, made of carbon steel.
11. The food mold .[.(1).]. as claimed in claim 1, wherein the peripheral stiffening element .[.(10).]. is integral with protuberances .[.(103, 20).]. extending perpendicularly and away from the common access face .[.(4).]., beyond the bottom .[.(3a).]. of the cells .[.(3).]., to constitute supporting feet .[.(21).]. by which the food mold .[.(1).]. can rest on a bearing plane while keeping the bottom .[.(3a).]. of the cells away from the bearing plane.
.Iadd.12. The food mold of claim 1, made by a process comprising: providing a peripheral stiffening element in the form of a continuous annular reinforcement and the at least one intermediate stiffening element, applying a first molding paste on a first face of the peripheral stiffening element and a first face of the at least one intermediate stiffening element, heating under pressure the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste in a first shaping mold producing an overmolding of the first face of the peripheral stiffening element and the at least one intermediate stiffening element with the first molding paste, then leaving to cool, turning over the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste and arranging, on the second face of the peripheral stiffening element and the at least one intermediate stiffening element, strips of a second molding paste in a volume equal to that of the wall of the food mold to be produced, placing the peripheral stiffening element, the at least one intermediate stiffening element, the first molding paste, and the second molding paste in a second shaping mold and heating them under pressure to produce the food mold body with the peripheral stiffening element and the at least one intermediate stiffening element entirely embedded in the molding paste, then leaving to cool..Iaddend.
.Iadd.13. The food mold of claim 12, wherein the food mold comprises supporting feet, wherein: the continuous metal annular reinforcement comprises integral beginnings of metal protuberances, the first shaping mold comprises housings receiving the beginnings of protuberances, preventing the overmolding thereof by the molding paste during the heating under pressure of the assembly consisting of the peripheral stiffening element and the first molding paste, the second shaping mold comprises housings receiving the beginnings of protuberances, preventing the overmolding thereof by the molding paste during the heating under pressure of the assembly consisting of the peripheral stiffening element and the first and second molding pastes..Iaddend.
.Iadd.14. The food mold of claim 13, wherein, after the mold-stripping of the second shaping mold, complementary metal structures are fixed to the beginnings of protuberances, producing the supporting feet..Iaddend.
.Iadd.15. A food mold comprising: a food mold body made of a mold body material and having a plurality of cells with flexible walls, each of the plurality of cells being having a bottom and being open on a common access face, the common access face itself having a peripheral rim extending radially outward from the plurality of cells, the peripheral rim having a top main face and a peripheral stiffening element in the form of a continuous annular reinforcement, at least one intermediate stiffening element, the at least one intermediate stiffening element entirely embedded in the mold body material and joining opposing zones of the peripheral stiffening element the peripheral stiffening element having a cross-section with a first width and a second width, wherein the first width is equal to the second width and the first width and the second width are orthogonal to each other, and at least one intermediate stiffening element, wherein: the peripheral stiffening element is entirely embedded in the mold body material, around the peripheral stiffening element, the mold body material has no through passages free or blocked between the peripheral stiffening element and an outer surface of the mold body material, and the peripheral stiffening element edges a strip of the mold body material forming the food mold body in at least two opposing gripping zones of the peripheral rim, said strip producing an increase in width of the at least two gripping zones and exhibiting a greater flexibility than that of the peripheral stiffening element..Iaddend.
.Iadd.16. The food mold of claim 15, wherein the mold body material is a silicone-based material and the peripheral stiffening element is made of a metal..Iaddend.
.Iadd.17. The food mold as claimed in claim 15, wherein the food mold body has a rectangular outline, wherein the peripheral stiffening element has two opposite long sides and two opposite short sides, and wherein said at least one intermediate stiffening element joins opposing zones of the two long sides of the peripheral stiffening element..Iaddend.
.Iadd.18. The food mold as claimed in claim 17, wherein the food mold body has two intermediate stiffening elements joining respective opposing zones of the two long sides of the peripheral stiffening element..Iaddend.
.Iadd.19. The food mold as claimed in claim 15, wherein the cross-section of the peripheral stiffening element has a square shape..Iaddend.
.Iadd.20. The food mold of claim 15, made by a process comprising: providing a peripheral stiffening element in the form of a continuous annular reinforcement, the peripheral stiffening element having a cross-section with a first width and a second width, wherein the first width is equal to the second width and the first width and the second width are orthogonal to each other, and providing at least one stiffening element, the at least one intermediate stiffening element joining opposing zones of the peripheral stiffening element, applying a first molding paste on a first face of the peripheral stiffening element and on a first face of the at least one intermediate stiffening element, heating under pressure the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste in a first shaping mold producing an overmolding of the first face of the peripheral stiffening element and the first face of the at least one intermediate stiffening element with the first molding paste, cooling the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste, turning over the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste and arranging, on a second face of the peripheral stiffening element and a second face of the at least one intermediate stiffening element, strips of a second molding paste in a volume equal to that of the wall of the food mold to be produced, placing the peripheral stiffening element, the at least one intermediate stiffening element, the first molding paste, and the second molding paste in a second shaping mold and heating them under pressure to produce a food mold body with the peripheral stiffening element entirely embedded in the molding paste, and cooling the food mold body..Iaddend.
.Iadd.21. A food mold comprising: an elongated food mold body having two opposite long sides and two opposite short sides, the food mold body made of a mold body material and having a plurality of cells with flexible walls, the plurality of cells being open on a common access face, the common access face having a peripheral rim extending radially outward from the plurality of cells, the peripheral rim having a peripheral stiffening element in the form of a continuous annular reinforcement and a flexible strip between the peripheral stiffening element and the plurality of cells, and at least one intermediate stiffening element wherein: the width of the flexible strip on the two opposite short sides is greater than the width of the flexible strip on the two opposite long sides, the peripheral stiffening element is entirely embedded in the mold body material, around the peripheral stiffening element, the mold body material has no through passages free or blocked between the peripheral stiffening element and the outer surface of the mold body material, and the at least one intermediate stiffening element is entirely embedded in the mold body material and joining opposing zones of the peripheral stiffening element..Iaddend.
.Iadd.22. The food mold of claim 21, wherein the mold body material is a silicone-based material and the peripheral stiffening element is made of a metal..Iaddend.
.Iadd.23. The food mold of claim 21, wherein the food mold body has a rectangular outline, and wherein said at least one intermediate stiffening element joins opposing zones of two long sides of the peripheral stiffening element..Iaddend.
.Iadd.24. The food mold of claim 21, wherein the food mold body has two intermediate stiffening elements joining respective opposing zones of the two long sides of the peripheral stiffening element..Iaddend.
.Iadd.25. The food mold of claim 21, wherein the peripheral stiffening element has a cross-section with a first width and a second width, wherein the first width is equal to the second width and the first width and the second width are orthogonal to each other..Iaddend.
.Iadd.26. The food mold of claim 25, wherein the cross-section of the peripheral stiffening element has a square shape..Iaddend.
.Iadd.27. The food mold of claim 21, made by a process comprising: providing a peripheral stiffening element in the form of a continuous annular reinforcement, the peripheral stiffening element having a cross-section with a first width and a second width, wherein the first width is equal to the second width and the first width and the second width are orthogonal to each other, and providing at least one stiffening element, the at least one intermediate stiffening element joining opposing zones of the peripheral stiffening element, applying a first molding paste on a first face of the peripheral stiffening element and on a first face of the at least one intermediate stiffening element, heating under pressure the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste in a first shaping mold producing an overmolding of the first face of the peripheral stiffening element and the first face of the at least one intermediate stiffening element with the first molding paste, cooling the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste, turning over the peripheral stiffening element, the at least one intermediate stiffening element and the first molding paste and arranging on a second face of the peripheral stiffening element and a second face of the at least one intermediate stiffening element, strips of a second molding paste in a volume equal to that of the wall of the food mold to be produced, placing the peripheral stiffening element, the at least one intermediate stiffening element, the first molding paste, and the second molding paste in a second shaping mold and heating them under pressure to produce a food mold body with the peripheral stiffening element entirely embedded in the molding paste, and cooling the food mold body..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other objects, features and advantages of the invention will emerge from the following description of particular embodiments, given in relation to the attached figures, among which:
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DESCRIPTION OF PREFERRED EMBODIMENTS
(19) The flexible food mold 1 according to a first embodiment illustrated in
(20) In this embodiment, the flexible food mold 1 is a food mold for cooking or baking, and comprises a food mold body 2, having 24 identical cells such as the cell 3, distributed regularly on the surface of the food mold 1, in 4 rows and 6 columns. Each cell such as the cell 3 has a cylindrical shape with square outline in which the adjacent sides of the cell are perpendicular and flat. The cell 3 is limited by a bottom 3a and is open on an opening face 3b opposite the bottom 3a.
(21) The opening faces such as the face 3b of all the cells are arranged on a flat common access face 4 which, during the use of the food mold, forms the top face of the food mold.
(22) The common access face 4 is itself limited by a peripheral rim 5 extending radially outward, and itself comprising a top main face 5a, a bottom main face 5b, a free outer edge 5c and an inner edge 5d marking the boundary with the cell or cells 3.
(23) As can be seen in
(24) The food mold body 2 is produced in a silicone-based mold body material, conferring on the walls of the cells 3 a flexibility allowing their deformation during use, for mold-stripping of their content.
(25) The peripheral rim 5 is provided with a peripheral stiffening element 10, visible in cross section in
(26) In the food mold 1, the peripheral stiffening element 10 is positioned such that the main faces 10c and 10d are parallel to the common access face 4. Moreover, the peripheral stiffening element 10 is produced in a metal exhibiting good mechanical rigidity properties, and is entirely embedded in the silicone-based mold body material. For that, the peripheral rim 5 has, at all points, a width greater than the width L1 of the continuous annular reinforcement 100 of the peripheral stiffening element 10, and its thickness is greater than the thickness E of the continuous annular reinforcement 100 of the peripheral stiffening element 10.
(27) Along the short sides 8 and 9 of the food mold 1, the peripheral rim 5 has a greater width and forms two opposing gripping zones 11 and 12. In each of the two opposing gripping zones 11 and 12, the peripheral stiffening element 10 is edged externally by a respective peripheral strip 11a and 12a of material forming the food mold body 2. The peripheral strip 11a or 12a produces the increase in width of the gripping zone 11 or 12, and exhibits a flexibility significantly greater than that of the peripheral stiffening element 10.
(28) In the embodiment illustrated in
(29) Considering the embodiment of
(30) As can be seen more distinctly in
(31) The supporting feet 21 have a height slightly greater than the height of the cells 3, and are distributed at the periphery of the food mold 1, so that the food mold can rest on a bearing plane by the bottom end of the feet. 21, the bottoms 3a of the cells 3 being away from the bearing plane. The circulation of hot air is thus favored over the entire surface of the cells 3 in an oven.
(32) It will be understood, from
(33) In the embodiment illustrated in
(34) Another difference lies in the presence of a single intermediate stiffening element 101, dividing the common access face into two transverse strips having mutually similar surface areas, the intermediate stiffening element 101 remaining parallel to the short sides of the peripheral stiffening element 10.
(35) Another difference lies in the cross section of the peripheral stiffening element 10, of square shape, 4 mm by 4 mm.
(36) Another difference lies in the inclination of the gripping zones 11 and 12: in this second embodiment, as can be seen in
(37) In another embodiment which is not shown in the drawings, the food mold according to the invention is similar to those illustrated in
(38) In all the embodiments, there is an advantage to be gained in producing the stiffening elements in a carbon steel, exhibiting great rigidity.
(39) Regarding the mold body material, it is essentially composed of a silicone elastomer based on polydimethylsiloxane with vinyl bonds, hot vulcanized in the presence of vulcanizing agents, colorant and treatment agents.
(40) The method for producing a food mold as defined previously is now considered, this method being illustrated in relation to
(41) In
(42) Strips of a first molding silicone paste, such as the strip 50 illustrated by dotted lines, are applied to a first face of the peripheral stiffening element 10, namely its top face illustrated in
(43) Next, the first shaping mold 30 is closed to vulcanize the first molding silicone paste 50 and pressurize the assembly of stiffening elements 10, 101, 102 and first silicone paste thus obtained, and this assembly is heated in the first shaping mold 30 to produce an overmolding of the peripheral stiffening element 10 and, if necessary, of the intermediate stiffening element or elements 101 and 102 with the first molding silicone paste 50.
(44) A pressure of 70 to 80 kg per square centimeter can be satisfactory. Heating to 180? C. for three minutes can be satisfactory, in the case of a cooking food mold whose outline has a size of 60?40 cm, and whose wall thickness is approximately 0.5 mm. A time and temperature adjustment will be able to made, as an increasing function of the thickness and of the size of the food mold to be produced.
(45) After the opening of the first shaping mold 30 and cooling, the assembly of stiffening elements 10, 101, 102 and first molding paste 50 thus obtained is extracted from the first shaping mold 30, it is turned over and it is placed in a second shaping mold 40 illustrated in
(46) As illustrated by the arrow 51, there are arranged, on the second face of the peripheral stiffening element 10, and, if necessary, of the intermediate stiffening elements 101, 102, strips of a second molding silicone paste 51, in a volume equal to that of the wall of the food mold to be produced. As can be seen in
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(48) As shown on
(49) After opening the first shaping mold 30a and cooling, the assembly of stiffening element 10 and first molding paste is turned over and it is placed in a second shaping mold 40a illustrated in
(50) According to a first possibility, which can be used with any of the above described embodiments, the first molding paste 50 and the second molding paste 51 can be identical, so as to produce a food mold whose wall has an outer appearance that is uniform and of the same color.
(51) Alternatively, the first molding paste 50 can differ from the second molding paste 51 at least by its color so as to produce a food mold whose wall has an outer appearance with two distinct colors: the common access face 4 then comprises a peripheral strip having the color and appearance of the first molding paste 50 in line with the peripheral stiffening element 10, with, if necessary, one or more intermediate strips having the color and appearance of the first molding paste 50 in line with each intermediate stiffening element 101 or 102, whereas the rest of the wall of the food mold has the color and appearance of the second molding paste 51.
(52) It will be noted that, should the food mold 1 comprise supporting feet 21, as in the embodiment of
(53) It will be noted also that the food mold structure with supporting feet 21, as described previously and illustrated in relation to
(54) It will be noted finally that the particular food mold structure with flexible gripping zones 11, 12, as described previously and illustrated in relation to
(55) The present invention is not limited to the embodiments which have been explicitly described, but it includes the miscellaneous variants and generalizations thereof contained within the scope of the claims hereinbelow.