Vibration suppression bar handle structures for high-vibration handheld machines
12109673 ยท 2024-10-08
Assignee
Inventors
Cpc classification
B25D2217/0073
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Vibration suppression handle structures for high-vibration handheld machines (e.g., jackhammers, hydraulic breakers, hammer drills, soil compactors, etc.) are provided that offer improved vibration suppression. The provided handle structures include a handle that is connected to vibration suppression systems that include an arrangement of support members and resilient members for improved vibration suppression over typical high-vibration handled machines while remaining a compact design. A portion of the support members are arranged as X-shaped support structures. In at least some embodiments, the handle structures include a system by which to adjust a stiffness, and therefore vibration suppression, of the vibration suppression systems. Jackhammers are further provided that include the provided vibration suppression handle structures.
Claims
1. A handle structure for vibration suppression comprising: a handle; and a vibration suppression system connected to the handle, wherein the vibration suppression system comprises: a first X-shaped support structure comprising a first support member rotatably connected to a second support member at a first joint; a second X-shaped support structure rotatably connected to the first X-shaped support structure at a second joint and a third joint, the second X-shaped support structure comprising a third support member rotatably connected to a fourth support member at a fourth joint; a first resilient member rotatably connected to the first support member and to the second support member; a second resilient member rotatably connected to the first, second, third, and fourth support members; a first pivot member comprising a first body, a first opening extending through the first body, and a first rod extending from the first body; and a shaft disposed through the first opening of the first pivot member, wherein the first support member and the second support member are configured to rotate about the first rod at the first joint.
2. The handle structure of claim 1, wherein the first resilient member is connected to a first connect member that is rotatably connected to the first support member at a fifth joint, and wherein the second resilient member is connected to a second connect member that is rotatably connected to the second support member at a sixth joint.
3. The handle structure of claim 1, further comprising a fifth support member and a sixth support member, wherein the first X-shaped support structure is rotatably connected to the fifth and sixth support members, and wherein the fifth support member is rotatably connected to the sixth support member.
4. The handle structure of claim 1, further comprising a seventh support member and an eighth support member, wherein the second X-shaped support structure is rotatably connected to the seventh and eighth support members, and wherein the seventh support member is rotatably connected to the eighth support member.
5. The handle structure of claim 1, further comprising: a second pivot member comprising a second body, a second opening extending through the second body, and a second rod extending from the second body, wherein the third support member and the fourth support member are configured to rotate about the second rod at the fourth joint, and wherein the shaft is disposed through the second opening of the second pivot member.
6. The handle structure of claim 5, further comprising a mount, wherein an end of the shaft is connected to the mount.
7. The handle structure of claim 1, wherein each of the first and second resilient members is a spring.
8. A handle structure for vibration suppression comprising: a handle comprising a first leg and a second leg; a first vibration suppression system connected to the first leg, wherein the first vibration suppression system comprises: a first support member, a second support member rotatably connected to the first support member at a first joint, and a first resilient member rotatably connected to the first support member at a second joint and to the second support member at a third joint; and a second vibration suppression system connected to the second leg, wherein the second vibration suppression system comprises: a third support member, a fourth support member rotatably connected to the third support member at a fourth joint, and a second resilient member rotatably connected to the third support member at a fifth joint and to the fourth support member at a sixth joint.
9. The handle structure of claim 8, further comprising an adjustment system configured to set a stiffness of the first and second vibration suppression systems.
10. The handle structure of claim 9, wherein the adjustment system comprises: a shaft including a threaded portion; an adjusting member disposed around the shaft; a first stop member disposed around the shaft; a resilient member disposed around the shaft and between the adjusting member and the first stop member, wherein movement of the adjusting member along the shaft alters a stiffness of the resilient member; and a second stop member.
11. The handle structure of claim 10, further comprising a first mount, wherein the shaft is connected to the first mount, and wherein the handle includes the second stop member.
12. The handle structure of claim 8, wherein the first vibration suppression system further comprises: a fifth support member rotatably connected to the first support member at a seventh joint, a sixth support member rotatably connected to the fifth support member at an eight joint and to the second support member at a ninth joint, and a third resilient member rotatably connected to the first support member and the fifth support member at the seventh joint and to the second support member and the sixth support member at the ninth joint; and the second vibration suppression system further comprises: a seventh support member rotatably connected to the third support member at a tenth joint, an eighth support member rotatably connected to the seventh support member at an eleventh joint and to the fourth support member at a twelfth joint, and a fourth resilient member rotatably connected to the third support member and the seventh support member at the tenth joint and to the fourth support member and the eighth support member at the twelfth joint.
13. The handle structure of claim 8, wherein each of the first and second resilient members is a spring.
14. A jackhammer comprising: a body; and a handle structure connected to the body, wherein the handle structure includes: a handle comprising a first leg and a second leg, wherein the handle is configured to translate relative to the body along a first axis, a first vibration suppression system connected to the first leg, wherein the first vibration suppression system comprises a first plurality of support members and a first plurality of resilient members, and wherein the first plurality of support members and the first plurality of resilient members are arranged such that the first vibration suppression system is configured to exhibit quasi-zero stiffness during operation of the jackhammer, and a second vibration suppression system connected to the second leg, wherein the second vibration suppression system comprises a second plurality of support members and a second plurality of resilient members, and wherein the second plurality of support members and the second plurality of resilient members are arranged such that the second vibration suppression system is configured to exhibit quasi-zero stiffness during operation of the jackhammer.
15. The jackhammer of claim 14, wherein the first and second vibration suppression systems are each configured to exhibit quasi-zero stiffness based on a force applied to the handle and a location of the handle relative to the body along the first axis.
16. The jackhammer of claim 14, wherein the handle structure further comprises an adjustment system configured to adjust a stiffness of the handle structure with respect to a direction along the first axis.
17. The jackhammer of claim 16, wherein the adjustment system comprises a first stop member and a second stop member, wherein the handle includes the second stop member, and wherein the second stop member contacts the first stop member when the handle is translated towards the body along the first axis.
18. The jackhammer of claim 14, wherein the body comprises a first side opposite a second side, wherein the first vibration suppression system is disposed on the first side of the body, and wherein the second vibration suppression system is disposed on the second side of the body.
19. The jackhammer of claim 14, wherein each of the first and second plurality of resilient members is a spring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(23) The present disclosure provides new and innovative handle structures for high-vibration handheld machines. For example, new and innovative jackhammers are provided with an embodiment of the handle structures. In at least some embodiments, an existing handle structure on a typical jackhammer may be removed and replaced by an embodiment of the provided handle structure. The provided handle structures include a handle that is connected to vibration suppression systems that include an arrangement of support members and resilient members for improved vibration suppression over typical high-vibration handled machines while remaining a compact design. A portion of the support members are arranged as X-shaped support structures. In at least some embodiments, the handle structures include a system by which to adjust a stiffness, and therefore vibration suppression, of the vibration suppression systems. The stiffness adjustment system can compensate the stiffness of the vibration suppression system in the negative stiffness region, and can also meet the needs of different operators while extending the quasi-zero stiffness region.
(24) In operation according to embodiments, the provided handle structures are ergonomic in that provide a relatively stable handle level and reactive force for an operator of the provided jackhammers while obtaining the high-efficiency vibration suppression effect, which enables the jackhammers to meet the complex and high-intensity work required of the jackhammers. The vibration suppression systems of the handle structures can also achieve a flexible nonlinear stiffness, which contains zero or quasi-zero stiffness (QZS), negative stiffness and positive stiffness. A smooth multi-equilibria state is also achievable. In at least some examples, when the handle is pressed down, the loading capacity increases rapidly, and soon results in a region in which the vibration suppression systems exhibit quasi-zero stiffness, which results in improved vibration suppression performance when working in the quasi-zero stiffness region. Accordingly, operators of a high-vibration handheld machine equipped with an embodiment of the provided handle structure are subjected to less vibration than when using a high-vibration handheld machine with a typical handle structure.
(25) While reference is made to jackhammers throughout this description, one having skill in the art will appreciate how to implement the provided vibration suppression handle structures into other suitable high-vibration handheld machines (e.g., hydraulic breakers, hammer drills, soil compactors, etc.) operated manually by humans. For instance, in any of the embodiments of the handle structure, the various parameters of the handle structure (e.g., support member lengths, spring stiffness, initial assembly angles, spring connection parameters, etc.) can be selected (e.g., tuned) to flexibly meet various requirements of the different applications of the handle structure. For instance, different applications of the handle structure can have their own specific requirements, such as a working displacement range, a height of the handle structure, and/or a payload and frequency range of external excitation. In an example, initial assembly angles can be selected, and then by combining the selected initial assembly angles with a desired height of the handle structure, the support member lengths can be determined. In another example, the stiffness parameters of the springs in the handle structure can be determined by adjusting the spring stiffness until the handle structure satisfies the requirements of the desired payload and working displacement range. In another example still, the support member lengths and spring connection parameters can be adjusted to obtain a desired loading capacity and quasi-zero stiffness (QZS) zone requirements.
(26) Reference is made herein to joints that facilitate rotation of two connected components with respect to one another. Any suitable joint that connects two components and enables such movement may be used. For example, a bar or bolt positioned through respective openings in each of the two components is one such suitable joint. In various embodiments, a joint may include a pressure ball bearing, a washer, a nut, or any other suitable component for a machine capable of producing high vibrations.
(27) The term connected and its other forms are used herein to encompass both direct and indirect connections unless indirect or direct connection is specified. For example, a component A that is connected to a component B, which is connected to a component C, is connected to both component B and component C as the term connected is used herein.
(28) As used herein, a resilient member is an elastic component that repeatedly stores and releases mechanical energy. For example, a resilient member may be any suitable spring (e.g., coil spring, extension/tension spring, machined spring, etc.) constructed of any suitable material (e.g., metal, polymer, etc.). In other examples, a resilient member may other suitable resilient mechanisms, such as bendable metal or plastic beams, rubber, metal rubber, a pneumatic bag, magnetic materials, etc. While certain resilient members may be referred to as horizontal or vertical, it will be appreciated that these descriptors are merely used for clarity and do not require a resilient member to be exactly horizontal or exactly vertical.
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(30) The handle structure 104 includes a housing 106A that houses a first vibration suppression system and a housing 106B that houses a second vibration suppression system. The following description of the housing 106A and of the vibration suppression system within the housing 106A applies equally to the housing 106B and to the vibration suppression system within the housing 106B, which are not described separately in detail in the remaining disclosure. For example, the housing 106A includes an outer cover 108 and the housing 106B similarly includes an outer cover that is hidden from view and not indicated with a reference numeral in
(31) The handle structure 104 further includes a handle 110 that can be translated, or depressed, towards the jackhammer body 100 along the axis 114 or translated, or released, away from the jackhammer body 100 along the axis. In various embodiments, such as the illustrated embodiment, the handle 110 includes multiple discrete components that are connected to one another to form the handle 110. Specifically, with reference to
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(33) As stated above, in various embodiments, the jackhammer 10 includes a mounting structure that connects the handle structure 104 to the jackhammer body 100. The components of the mounting structure may be considered components of the handle structure 104 or may be considered distinct components from the handle structure 104.
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(35) As shown in
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(37) Continuing with the description of the support structure 700, a support member 706E is rotatably connected to the support member 706D at a joint 710E. A support member 706F is rotatably connected to the support member 706C at a joint 710F. The support member 706E and the support member 706F are also rotatably connected to one another as a joint 710G such that the support member 706E and the support member 706F cross over one another to thereby form an X-shaped support structure 704. A support member 706G is rotatably connected to the support member 706F at a joint 710H. A support member 706H is rotatably connected to the support member 706E at a joint 710J. The support member 706G is rotatably connected to the support member 706H at a joint 710K such that the support member 706G and the support member 706H form half of an X-shaped support structure.
(38) In some embodiments, the support structure 700 may include one or more additional X-shaped structures for improved vibration suppression, though smaller loading capacity. For example, a third X-shaped support structure may be connected to the X-shaped support structure 704 and the support member 706G and support member 706H. Alternatively, the support structure 700 may include one less X-shaped structure for improved loading capacity, though decreased vibration suppression. For example, the X-shaped support structure 704 may be removed and the support member 706G and support member 706H are connected to the X-shaped support structure 702. As such, the number of X-shaped support structures can be adjusted based on the size and strength requirements of the jackhammer 10.
(39) Some of the support members may have an equal length, whereas some of the support members may be longer or shorter than other support members. For example, the support members 706C and 706D may be longer than the support members 706E and 706F, which may be longer than support members 706A, 706B, 706G, and 706H. A length of each of the support members 706A-706H can be determined based on the nonlinear stiffness desired in the jackhammer 10 and considering the space available and desired performance of the jackhammer 10. In at least some embodiments, each of the support members 706A-706H has a suitable stiffness to withstand the forces exerted on the jackhammer 10 as well as by each of the resilient members 1000A and 1000B (
(40) In at least some embodiments, the support structure 700 includes one or more connect members that are constructed to connect to ends of a resilient member. For example, the illustrated embodiment of the support structure 700 includes a connect member 708A rotatably connected at the joint 710B, a connect member 708B rotatably connected at the joint 710C, a connect member 708C rotatably connected at the joint 710E, and a connect member 708D rotatably connected at the joint 710F. Each of the connect members 708A-708D, in the illustrated embodiment, includes an opening through which a portion of a resilient member may extend to connect to the resilient member to the connect member 708A, 708B, 708C, or 708D.
(41) In at least some embodiments, the handle structure 104 includes components for maintaining centered movement of the support structure 700 along a line extending through the joints 710A, 710D, 710G, and 710K. For instance, as the support structure 700 is compressed, such as when the handle 110 is depressed towards the jackhammer body 100, the joint 710A moves closer to the joint 710K.
(42) Also shown in
(43) The vibration suppression system includes an arrangement of at least one resilient member in conjunction with the support structure 700. The stiffness and elastic nature of the at least one resilient member, in conjunction with the arrangement of the at least one resilient member with respect to the support structure 700, provides the vibration suppression effect of the vibration suppression system. As shown in
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(45) As described above, in at least some embodiments, a stiffness of the vibration suppression systems may be adjusted via an adjustment system 112 of the handle structure 104.
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(47) As is evident from the preceding description, a vibration suppression system includes the support structure 700, the resilient members connected to the support structure 700 (e.g., at least one of the resilient members 1000A and 1100B), the pivot members 800, 810, and 820, the shaft 830, the stiffness adjustment system 112, and the various fixation components. At least one of the mount 300, the shaft mount 400, and the mount 410 can also be considered components of the vibration suppression system.
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(52) As used herein, about, approximately and substantially are understood to refer to numbers in a range of numerals, for example the range of ?10% to +10% of the referenced number, preferably ?5% to +5% of the referenced number, more preferably ?1% to +1% of the referenced number, most preferably ?0.1% to +0.1% of the referenced number.
(53) Furthermore, all numerical ranges herein should be understood to include all integers, whole or fractions, within the range. Moreover, these numerical ranges should be construed as providing support for a claim directed to any number or subset of numbers in that range. For example, a disclosure of from 1 to 10 should be construed as supporting a range of from 1 to 8, from 3 to 7, from 1 to 9, from 3.6 to 4.6, from 3.5 to 9.9, and so forth.
(54) Herein, or is inclusive and not exclusive, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, A or B means A, B, or both, unless expressly indicated otherwise or indicated otherwise by context. Moreover, and is both joint and several, unless expressly indicated otherwise or indicated otherwise by context. Therefore, herein, A and B means A and B, jointly or severally, unless expressly indicated otherwise or indicated otherwise by context.
(55) The scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. The scope of this disclosure encompasses all changes, substitutions, variations, alterations, and modifications to the example embodiments described or illustrated herein that a person having ordinary skill in the art would comprehend. The scope of this disclosure is not limited to the example embodiments described or illustrated herein. Moreover, although this disclosure describes and illustrates respective embodiments herein as including particular components, elements, feature, functions, operations, or steps, any of these embodiments may include any combination or permutation of any of the components, elements, features, functions, operations, or steps described or illustrated anywhere herein that a person having ordinary skill in the art would comprehend. Furthermore, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative. Additionally, although this disclosure describes or illustrates particular embodiments as providing particular advantages, particular embodiments may provide none, some, or all of these advantages.