TRANSPARENT PHOTOVOLTAIC CELLS
20230052989 · 2023-02-16
Assignee
Inventors
Cpc classification
H10K30/82
ELECTRICITY
H10K30/10
ELECTRICITY
H10K30/211
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A transparent photovoltaic cell and method of making are disclosed. The photovoltaic cell may include a transparent substrate and a first active material overlying the substrate. The first active material may have a first absorption peak at a wavelength greater than about 650 nanometers. A second active material is disposed overlying the substrate, the second active material having a second absorption peak at a wavelength outside of the visible light spectrum. The photovoltaic cell may also include a transparent cathode and a transparent anode.
Claims
1. (canceled)
2. A transparent photovoltaic window comprising: a window pane having a first average visible transparency of 10% or more; a photovoltaic device coupled to the window pane, wherein the photovoltaic device has a second average visible transparency of 10% or more, wherein the photovoltaic device comprises: a first electrode, wherein the first electrode has a third average visible transparency of 10% or more; a second electrode, wherein the second electrode has a fourth average visible transparency of 10% or more; a first active material between the first electrode and the second electrode, wherein the first active material has a fifth average visible transparency of 10% or more, and wherein the first transparent active material has a first absorption peak at a near-infrared wavelength; a second active material between the first electrode and the second electrode and in contact with the first active material, wherein the second active material has a sixth average visible transparency of 10% or more, and wherein the second active material has a second absorption peak at a wavelength outside of the visible light spectrum, wherein a collective average visible transparency of the window pane and the photovoltaic device is 10% or more.
3. The transparent photovoltaic window of claim 1, wherein one or more of the second average visible transparency, the fifth average visible transparency, the sixth average visible transparency, or the collective average visible transparency is 35% or more.
4. The transparent photovoltaic window of claim 1, wherein the second absorption peak is at a near-infrared wavelength or at an ultraviolet wavelength.
5. The transparent photovoltaic window of claim 1, wherein the photovoltaic cell further comprises: a near-infrared mirror disposed over the first electrode, the second electrode, the first active material and the second active material, wherein the near-infrared mirror is reflective to near-infrared light and has a seventh average visible transparency of 10% or more; and an antireflection layer disposed over the near-infrared mirror, wherein the antireflection layer has an eighth average visible transparency of 10% or more.
6. The transparent photovoltaic window of claim 5, wherein the near-infrared mirror is a multilayer mirror.
7. The transparent photovoltaic window of claim 5, wherein the near-infrared mirror is a Distributed Bragg Reflector (DBR).
8. The transparent photovoltaic window of claim 1, wherein the first absorption peak has a magnitude greater than absorption values of the first active material at any visible wavelength.
9. The transparent photovoltaic window of claim 1, wherein the second absorption peak has a magnitude greater than absorption values of the second active material at any visible wavelength.
10. The transparent photovoltaic window of claim 1, wherein photovoltaic device is a tandem photovoltaic device, and wherein the photovoltaic device further comprises: a third active material between the first electrode and the second electrode, wherein the third active material has a seventh average visible transparency of 10% or more, and wherein the third transparent active material has a third absorption peak at a near-infrared wavelength; a fourth active material between the first electrode and the second electrode and in contact with the third active material, wherein the fourth active material has an eighth average visible transparency of 10% or more, and wherein the fourth active material has a fourth absorption peak at a wavelength outside of the visible light spectrum; and a recombination zone between the second active material and the third active material, wherein the recombination zone has a ninth average visible transparency of 10% or more.
11. The transparent photovoltaic window of claim 1, wherein the first active material is a molecular excitonic material having an absorption peaks outside the visible light spectrum.
12. The transparent photovoltaic window of claim 1, wherein the first transparent active material is an organic material.
13. The transparent photovoltaic window of claim 1, wherein the first transparent active material comprises at least one of a phthalocyanine, a porphyrin, a naphthalocyanine dye, or nanotubes.
14. The transparent photovoltaic window of claim 1, wherein the window pane is a glass window pane.
15. The transparent photovoltaic window of claim 1, wherein the first electrode or the second electrode comprises a conducting oxide, indium tin oxide, molybdenum trioxide, tin oxide, fluorinated tin oxide, nanotubes, poly(3,4-ethylenedioxythiophene), poly(3,4-ethylenedioxythiophene)poly(styrenesulfonate), gallium doped zinc oxide, aluminum doped zinc oxide.
16. The transparent photovoltaic window of claim 1, wherein first electrode or the second electrode comprises indium tin oxide or a multilayer structure including indium tin oxide and molybdenum trioxide.
17. The transparent photovoltaic window of claim 1, wherein the second active material is a molecular excitonic material having an absorption peaks outside the visible light spectrum.
18. The transparent photovoltaic window of claim 1, wherein the second transparent active material is an organic material.
19. The transparent photovoltaic window of claim 1, wherein the second transparent active material comprises at least one of carbon 60 (C.sub.60) or a nanotube.
20. The transparent photovoltaic window of claim 1, wherein the photovoltaic device is a single-junction photovoltaic device having an efficiency of up to about 12%.
21. The transparent photovoltaic window of claim 1, wherein the photovoltaic device is a multi junction photovoltaic device having an efficiency of up to about 20%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0037] Described herein are improved transparent solar cell designs, e.g., transparent organic photovoltaic devices (TOPV). The term transparent as used herein encompasses an average visible transparency of a straight through beam of 45% or more. The term semi-transparent as used herein encompasses an average visible transparency of a straight through beam of approximately 10%-45%. In general, the designs include molecular active layers with strong absorption features outside of the visible light spectrum, e.g., in the ultra-violet (UV) and/or near-infrared (NIR) solar spectrum. The devices may include selective high-reflectivity NIR and broadband anti-reflection contact coatings. Devices may be formed as heterojunction solar cells with an organic active layer, such as chloroaluminum phthalocyanine (ClAlPc) or SnPc as a donor and a molecular active layer such as C.sub.60 acting as an acceptor and having peak-absorption in the UV and NIR solar spectrum. Other suitable materials for the active layers include any suitable phthalocyanine, porphyrin, naphthalocynanine dye, carbon nanotubes or molecular excitonic materials with absorption peaks outside the visible spectrum. Such devices may be formed in a tandem structure with one or more subcells joined via a recombination zone. Such devices may be used in a variety of applications including rigid and flexible computer display screens used in a desktop monitor, laptop or notebook computer, tablet computer, mobile phone, e-readers and the like. Other applications include watch crystals, automotive and architectural glass including sunroofs and privacy glass. The photovoltaic devices may be used for active power generation, e.g., for completely self-powered applications, and battery charging (or battery life extension).
[0038] Near-infrared (NIR) as recited herein is defined as light having wavelengths in the range from about 650 to about 850 nanometers (nm). Ultraviolet (UV) as recited herein is defined as light having wavelengths less than about 450 nm. The use of an active layer having absorption in the NIR and the UV allows for the use of selective high-reflectivity near-infrared mirror coatings to optimize device performance while also permitting high transmission of visible light through the entire device. Visible light as recited herein is defined as light having wavelengths to which the human eye has a significant response, from about 450 to about 650 nm.
[0039] In one embodiment, devices were fabricated on 150 nm of patterned Indium Tin Oxide (ITO) (15 Ω/sq.) pre-coated onto glass substrates. The ITO is one component of an electrode. The ITO was solvent-cleaned and subsequently treated in oxygen plasma for 30 seconds immediately prior to loading into a high vacuum chamber (<1×10.sup.−6 Torr). ClAlPc and C.sub.60 were purified once by vacuum train sublimation prior to loading. Bathocuproine (BCP) and molybdenum trioxide (MoO.sub.3) were used as purchased. MoO.sub.3 is another component of an electrode. The MoO.sub.3 (20 nm), ClAlPc (15 nm), C.sub.60 (30 nm), BCP (7.5 nm), and a 100 nm thick Ag cathode were sequentially deposited via thermal evaporation at a rate of 0.1 nm/s. The top ITO cathode for the transparent devices was rf-sputtered directly onto the organic layers at low power (7-25 W) with 10 sccm Ar flow (6 mTorr) and 0.005-0.03 nm/second. Cathodes were evaporated through a shadow mask, defining a 1 millimeter (mm)×1.2 mm active device area. A near-infrared distributed Bragg reflector (DBR) utilized as the transparent NIR mirror was grown separately on quartz via sputtering of 7 alternating layers of TiO.sub.2 and SiO.sub.2 at about 0.1 nm/second with thicknesses centered around a wavelength of 800 nm (200 nm stop band). Broad-band antireflection (BBAR) coatings precoated on quartz substrates (1-side) were attached to the DBRs via index matching fluid to reduce additional glass/air interface reflections. Transmission data of the assembled devices were obtained at normal incidence with a Cary Eclipse 5000 dual-beam spectrophotometer without reference samples. Current density versus voltage (J-V) characteristics were measured in the dark and under simulated AM1.5G solar illumination without solar mismatch correction (for reference, the mismatch factor was estimated to be ˜1.05) and external quantum efficiency (EQE) measurements were collected utilizing an NREL calibrated Si detector. Optical interference modeling was carried out according to the method of L. A. A. Pettersson, L. S. Roman, and O. Inganas, Journal of Applied Physics 86, 487 (1999), the contents of which are herein incorporated by reference. The exciton diffusion lengths of ClAlPc and C.sub.60 were estimated from fitting the magnitudes of the photocurrent and EQE to be 5±3 nm and 10±5 nm, respectively.
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TABLE-US-00001 TABLE 1 Cathode J.sub.SC Thickness Cathode (mA/ V.sub.OC FF η.sub.P AVT (nm) Composition cm.sup.2) (V) - (%) (%) 100 Ag 4.7 0.77 0.55 2.4 0 20 ITO 1.5 0.69 0.39 0.5 67 120 ITO 3.2 0.71 0.46 1.3 65 20 ITO/NIR mir. 2.2 0.73 0.32 0.6 53 40 ITO/NIR mir. 2.5 0.71 0.49 1.1 55 80 ITO/NIR mir. 2.9 0.71 0.46 1.2 56 120 ITO/NIR mir. 4.4 0.71 0.44 1.7 56 170 ITO/NIR mir. 3.2 0.69 0.48 1.3 66
[0042] Table 1 generally includes data showing the performance of control OPVs with an Ag cathode, transparent OPVs with ITO cathode, and OPVs with ITO cathode and NIR mirror, at 0.8 sun illumination corrected for solar spectrum mismatch. Short circuit current, JSC, open circuit voltage, VOC, fill factor, FF, power conversion efficiency, η.sub.p, and the average visible transmission, AVT, are indicated. The control device with a thick Ag cathode exhibits a power conversion efficiency (η.sub.p) of 1.9±0.2%, open circuit voltage (Voc)=0.80±0.02V, short-circuit current density (Jsc)=4.7±0.3 mA/cm.sup.2, and fill-factor (FF)=0.55±0.03, which is comparable to previous reports.
[0043] When the Ag cathode of the control cell is replaced with ITO, the short-circuit current Jsc drops significantly to 1.5±0.1 mA/cm..sup.2, the FF drops to 0.35±0.02, and the open-circuit voltage Voc decreases slightly to 0.7±0.02V leading to η.sub.p=0.4±0.1%. The FF decreases due to an increase in series resistance from the thin ITO that is observable in the J-V curve under forward bias in
[0044] The Jsc decreases as the cathode is switched from Ag to ITO due to reduced cathode reflections that reduce the total absorption across the spectrum in the active layers.
[0045] Despite the significant impact on the photocurrent, the average visible transmissivity (AVT) shows little variation with ITO thickness (see e.g.,
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[0047] To highlight the transparency of the fully assembled device,
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[0049] Optimizing the transparent OPV structure with just the cathode thickness, power conversion efficiency of 1.0±0.1% is obtained, with a simultaneous average transmission of 66±3%. Incorporation of the NIR reflector and BBAR coatings with the optimized ITO thickness (see
[0050] Switching from planar to bulk-heterojunctions in these structures, efficiencies of 2-3% may be possible for this material set with nearly identical visible transmission, and is currently under investigation. Tandem stacking of subcells with active layer absorption deeper into the infrared could also enhance these efficiencies; combined with more sophisticated NIR mirrors, efficiencies beyond several percent and average visible transmission>70% are possible.
[0051] In another embodiment, SnPc, e.g., SnPc-C.sub.60, may be used to construct transparent solar cells. Solar cell designs based on SnPc may achieve>2% efficient solar cell with >70% transmission of visible light (˜70% average transmission across visible spectrum). The following layers were used in this example: ITO/SnPc(10 nm)/C60(30 nm)/BCP(10 nm)/ITO(10 nm)/DBR. In this example, the ITO was sputtered directly. The distributed Bragg reflectors (DBR) were applied with index matching fluid (IMF).
TABLE-US-00002 TABLE 2 Cathode Jsc Voc FF η (%) Ag 6.15 0.40 0.55 1.3 ITO 1.54 0.33 0.48 0.2 ITO-DBR 2.25 0.34 0.44 0.3
[0052] The device may include a NIR mirror (transparent to visible light) composed of either metal/oxide (e.g. TiO.sub.2/Ag/TiO.sub.2) or dielectric stacks (DBRs e.g. consisting of SiO.sub.2/TiO.sub.2). Anti-reflection coatings may be composed of single or multilayer dielectric materials. As noted above, the molecular active layer may also be composed of any suitable phthalocyanine, porphyrin, naphthalocyanine dye, carbon nanotube, or molecular excitonic materials with absorption peaks outside of the visible spectrum.
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TABLE-US-00003 TABLE 3 Donor Thick Jsc Voc FF η (%) SnPc 100 6.15 0.40 0.50 1.2 CIAIPc 200 4.70 0.77 0.55 2.0
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[0056] The structure shown in
[0057] An optimization process may generally be performed as follows: [0058] i) Optimize for d.sub.Donor, d.sub.Acceptor (total); [0059] ii) Fix d.sub.Donor, d.sub.Acceptor (total); [0060] iii) Vary d.sub.mixed; [0061] iv) d.sub.Donor=d.sub.Donor (total)−(d.sub.mixed/2); [0062] V) d.sub.Acceptor=d.sub.Acceptor (total)−(d.sub.mixed/2); and [0063] vi) Optimize for ratio (d.sub.Donor:d.sub.Acceptor).
[0064] For devices having a mixed layer only, optimization may include an adjustment of the thickness of the mixed layer (step iii) and an adjustment of the ratio d.sub.Donor:d.sub.Acceptor (step vi).
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[0066] It should be understood that multiple bandgaps may be selected for successive layers stacked in a tandem device in order to yield a device with the desired efficiency. In such devices, overall transparency is improved over devices that are independently fabricated and post integrated or macroscopically combined. This is possible because such a device benefits from a closely matched index of refraction at each interface between successive layers. The stacked structure may be transparent or semi-transparent.
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[0069] In conclusion, near-infrared absorbing, transparent planar organic solar cells with a maximum power of 1.4±0.1% and average visible transmission of exceeding 55.+−2% have been demonstrated. This average visible transmission is sufficiently transparent for incorporation on architectural glass. The excitonic character of organic semiconductors is advantageously exploited to produce unique photovoltaic architectures not easily accessible via inorganic semiconductors. By positioning the active layer absorption selectively in the NIR, it is possible to optimize the architecture using a NIR reflector composed of a DBR mirror centered at 800 nm that results in a transparent solar cell efficiency approaching that of the non-transparent control cell. Ultimately these devices provide a guide for achieving high efficiency and high transparency solar cells that can be utilized in windows to generate power, reduce cooling costs, and scavenge energy in a variety of applications.