Weaving method for nasal sinus stent and stent obtained thereof
12109133 ยท 2024-10-08
Assignee
Inventors
Cpc classification
A61F2/90
HUMAN NECESSITIES
D03D49/26
TEXTILES; PAPER
International classification
A61F2/90
HUMAN NECESSITIES
Abstract
The present invention relates to a braiding method for a nasal sinus stent, comprising: providing a filament; providing a braiding tool having a longitudinal central axis, wherein the braiding tool comprises a first shaping part and a second shaping part which are axially spaced from each other, wherein the first shaping part is provided with n first anchor points, and the second shaping part is provided with n second anchor points; forming an initial configuration stent by around a circumferential direction of the braiding tool, allowing a single filament starting from 1st first anchor point on the first shaping part, coming across m1 vertex intervals to extend towards the second anchor point, and then coming across m2 vertex intervals to extend towards the first anchor point, so as to complete a first V shaped braiding path, and then repeating the V shaped braiding path until the single filament returns to the 1st first anchor point, wherein the initial configuration stent has a circumference and n vertices with vertex interval obtained by dividing the circumference by n; m1 and m2 are integral multiples of 0.5, the sum of m1+m2 is an integer, and the sum of m1+m2 is not an integral multiple of a divisor of n. The sinus stent obtained by the above braiding method has good shape adaptability and is particularly suitable for being used as a self-expanding stent in the nasal cavity.
Claims
1. A braiding method for a nasal sinus stent, the braiding method comprising: providing a filament; providing a braiding tool having a longitudinal central axis, wherein the weaving tool comprises a first shaping part and a second shaping part which are axially spaced from each other; wherein the first shaping part is provided with n uniformly-spaced first anchor points (1111, 1112 . . . 111n) for hooking the filament in a first cross section perpendicular to the longitudinal central axis; the second shaping part is provided with n uniformly-spaced second anchor points (1211, 1212 . . . 121n) for hooking the filament in a second cross section perpendicular to the longitudinal central axis; wherein n is an integer in 3-59; forming an initial configuration stent around a circumferential direction of the weaving tool, by allowing a single filament starting from a 1st first anchor point (1111) on the first shaping part, coming across m1 vertex intervals to extend towards the second anchor point, and then coming across m2 vertex intervals to extend towards the first anchor point, so as to complete a first V shaped braiding path, and then repeating the V shaped braiding path until the single filament returns to the 1st first anchor point (1111), wherein the initial configuration stent has a circumference and n vertices; m1 and m2 are integral multiples of 0.5, the sum of m1+m2 is an integer, and the sum of m1+m2 is not an integral multiple of a divisor of n, and wherein the divisor of n is not equal to 1.
2. The braiding method according to claim 1, wherein the nth first anchor point (111n) of the first anchor points (1111, 1112 . . . 111n) is staggered or aligned with the nth second anchor point (121n) of the second anchor points (1211, 1212 . . . 121n) on a cylindrical surface.
3. The braiding method according to claim 1, wherein the nth first anchor point (111n) of the first anchor points (1111, 1112 . . . 111n) is staggered or aligned with the nth second anchor point (121n) of the second anchor points (1211, 1212 . . . 121n) on a lateral face of a conical frustum.
4. The braiding method according to claim 1, wherein an imaginary line connecting the nth first anchor point (111n) of the first anchor points (1111, 1112 . . . 111n) to the nth second anchor point (121n) of the second anchor points (1211, 1212 . . . 121n) is parallel to the longitudinal central axis.
5. The braiding method according to claim 4, wherein when m1=m2, n is an odd number in 3-59.
6. The braiding method according to claim 1, wherein an imaginary line connecting a midpoint of an imaginary line connecting the (n?1)th first anchor point (111n?1) of the first anchor points (1111, 1112 . . . 111n) to the nth first anchor point (111n) to the (n?1)th second anchor point (121n?1) of the second anchor points (1211, 1212 . . . 121n) is parallel to the longitudinal central axis.
7. The braiding method according to claim 1, wherein the filament is a monofilament or a strand forming by twisting at least two monofilaments with each other.
8. The braiding method according to claim 1, wherein the braiding tool further comprises a connecting part, wherein the first shaping part is connected to the second shaping part by the connecting part to be fixed at a predetermined place.
9. The braiding method according to claim 8, wherein the weaving tool further comprises a hoop around and spaced from the connecting part.
10. The braiding method according to claim 9, wherein the single filament starts from the 1st first anchor point (1111) on the first shaping part, comes across m1 vertex intervals to extend towards the 1st second anchor point between the connecting part and the hoop, comes across m2 vertex intervals to extend towards the first anchor point between the connecting part and the hoop, so as to complete a first V shaped braiding path, and then repeats the V shaped braiding path until the single filament returns to the 1st first anchor point (1111) to form the initial configuration stent.
11. The braiding method according to claim 1, wherein an end-to-end connection is provided by parallel double lines formed from ends of the single filament.
12. The braiding method according to claim 1, wherein the filament has intersections connected by polymer glue.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(34) In connection with appended figures, preferred embodiments of the present invention are provided and described in details.
Embodiment 1
(35) The braiding method for a nasal sinus stent provided by the present invention comprises of providing filament 21 (referring to
(36) The braiding method for the nasal sinus stent provided by the present invention further comprises of providing a braiding tool for determining the final shape of the nasal sinus stent of the present invention. The braiding tool 1 has a longitudinal central axis A depicted in
(37) Turning back to
(38) The braiding method provided by the present invention further comprises of braiding a single filament 21 on the braiding tool 1 to form the initial configuration stent 2 by manual or machine. Specifically, around a circumferential direction B (as shown in
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(40) Throughout the braiding procedure, the filament 21 can be interwoven with each other, or can be covering braided. The interweaving means that the filament 21 alternately, above and below, comes across the encountering preceding filament on the braiding path. The covering braiding means that the filament 21 only comes across the encountering preceding filament on the braiding path above. Of course, above two braiding methods can be combined, namely the interweaving and covering braiding can be combined as desired. For example, on the basis of the covering braiding, the last several V shaped braiding paths are interwoven. Such interwoven V shaped braiding path has a total circumferential distance of at least 50% of the circumference. Sometimes, the distance of the entire circumference is required. The choice of the distance depends on the complexity of the overall pattern of the stent. However, regardless of the pattern of the stent, at least one V shaped braiding path is required to be interwoven. Preferably, ends 211 of the filament 21 are interwoven. Although the interweaving is less efficient with respect to the covering braiding, especially by manual, a relatively stable mesh can be formed through the interweaving filament, and the stent is well formed. In addition, an effect of the pseudo-multilayer stent can be achieved by the interweaving. In this case, a desired film (e.g., a degradable drug film) can be inserted therebetween, without the need of sewing as a covering stent.
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(43) As shown in
(44) Since the vertices 212, 213 directly affect the elasticity, supporting force and recovery of the stents, the curved portion 212a of the vertices of the stents can be deformed for special effects and purposes. As shown in
(45) The number of vertices of the initial configuration stent 2 is the same as the number of anchor point. Namely, the initial configuration stent 2 has vertex number n; the initial configuration 2 has circumference C; the vertices 212, 213 divide the circumference C into n equal parts, and the interval between the adjacent first vertices 212 (or the adjacent second vertices 213) is referred to as vertex interval C/n; the circumferential span of the supporting rods 215 is a multiple of the vertex interval C/n, which is referred to as supporting rod spanning vertex interval number m (the descending supporting rod spanning vertex interval number is m1, and the ascending supporting rod spanning vertex interval number is m2), and the circumferential span of each V shaped braiding path is denoted in V shaped braiding path spanning vertex interval number m1+m2. In the present embodiment, the vertex number n is 15; the supporting rod spanning vertex interval numbers m1, m2 are both equal to 2, and the V shaped braiding path spanning vertex interval number m1+m2 is 4; namely, the filament 21 starts from the first anchor point, comes across 2 vertex intervals to extend towards the second anchor point, then comes across 2 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path. In fact, the vertex number n according to the nasal sinus stent in the present embodiment can only be an odd number. If the vertex number n is an even number, some of the anchor points will be left and the braiding of the stent can't be completed. Moreover, the vertex number n can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed either. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed either.
(46) The braiding method provided by the present invention further comprises of connecting the intersections 214 by polymer glue. The polymer glue can be commercially available implantable glue, or can be formulated into a polymer solution by a polymer and a solvent. After the solvent at the intersection is volatilized, the polymer glue is cured. The cured intersections have elasticity, can withstand tensile deformation and are not easily cracked. Thus, the shape of the stent is fixed, and a large deformation capacity at the intersection of the supporting rod is provided. Whether the stent is formed by interweaving or covering braiding, the intersections 214 can be fixed by means of a joint. Specifically, the position of the intersections 214 connected by the joint can be adjusted as desired.
(47) The braiding method provided by the present invention further comprises of heat-setting the initial configuration stent to form a final configuration stent. Preferably, the initial configuration stent is heat-set under tension, for example, at 120 degrees for 10 minutes. The heating temperature may be the temperature between the glass transition temperature and melting temperature of the filament.
(48) The braiding method provided by the present invention further comprises of forming a drug eluting layer, which may be performed before the braiding step or after the braiding step. For example, a composite filament with sheath-core structure is first formed by coating the filament, and then the composite filament is woven by the braiding tool. For another example, the final configuration stent is first formed by heat-setting, and then the drug eluting layer is loaded on the stent by dipping, spraying, brushing, or the like. The optional drug may be the drug mentioned in CN101945621B, which is incorporated herein by reference in its entirety.
Embodiment 2
(49) The same technical features as those in the embodiment 1 will not be described herein, and only the different steps will be described below.
(50) As shown in
(51) Specifically, the filament starts from the 1st first anchor point, comes across 2 vertex intervals to extend towards the second anchor point, then comes across 3 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent.
(52) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed. For example, when n=10, m1+m2 can't be an integral multiple of the 2 or 5, namely, m1+m2 can't be 2, 4, 5, 6, 8, 10, 12, etc.
Embodiment 3
(53) The same technical features as those in the embodiment 1 will not be described herein, and only the different steps will be described below.
(54) The braiding tool 1 comprises a first shaping part 11 and a second shaping part 12 which are axially spaced from each other. The first shaping part 11 is provided with a plurality of first anchor points 111 for hooking the filament uniformly-distributed in a first cross section. The second shaping part 12 is provided with a plurality of second anchor points 121 for hooking the filament uniformly-distributed in a second cross section. The first anchor points 111 comprises uniformly-spaced anchor point 111.sub.1, anchor point 111.sub.2, anchor point 111.sub.3, anchor point 111.sub.4, anchor point 111.sub.5 . . . and anchor point 111.sub.n. The second anchor points 121 comprises uniformly-spaced anchor point 121.sub.1, anchor point 121.sub.2, anchor point 121.sub.3, anchor point 121.sub.4, anchor point 121.sub.5 . . . and anchor point 121.sub.n. An imaginary line connecting a midpoint of an imaginary line connecting the 1st first anchor point 111.sub.1 to the 2nd first anchor point 111.sub.2 to the 1st second anchor point 121.sub.1 is parallel to the longitudinal central axis A . . . an imaginary line connecting a midpoint of an imaginary line connecting the (n?1)th first anchor point 111.sub.n-1 to the nth first anchor point 111.sub.n to the (n?1)th second anchor point 121.sub.n-1 is parallel to the longitudinal central axis A; an imaginary line connecting a midpoint of an imaginary line connecting the nth first anchor point 111.sub.n to the 1st first anchor point 111.sub.1 to the nth second anchor point 121.sub.n is parallel to the longitudinal central axis A.
(55) As shown in
(56) Specifically, the filament starts from the 1st first anchor point, comes across 3.5 vertex intervals to extend towards the second anchor point, then comes across 3.5 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent.
(57) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 4
(58) The same technical features as those in the embodiment 3 will not be described herein, and only the different steps will be described below.
(59) As shown in
(60) Specifically, the filament starts from the 1st first anchor point, comes across 3.5 vertex intervals to extend towards the second anchor point, then comes across 3.5 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent.
(61) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 5
(62) The same technical features as those in the embodiment 3 will not be described herein, and only the different steps will be described below.
(63) As shown in
(64) Specifically, the filament starts from the 1st first anchor point, comes across 0.5 vertex intervals to extend towards the second anchor point, then comes across 2.5 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent.
(65) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 6
(66) The same technical features as those in the embodiment 3 will not be described herein, and only the different steps will be described below.
(67) As shown in
(68) Specifically, the filament starts from the 1st first anchor point, comes across 1 vertex interval to extend towards the second anchor point, then comes across 3 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent. In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 7
(69) The same technical features as those in the embodiment 1 will not be described herein, and only the different steps will be described below.
(70) As shown in
(71) Specifically, the filament starts from the 1st first anchor point, comes across 4 vertex intervals to extend towards the second anchor point, then comes across 3 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent
(72) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 8
(73) The same technical features as those in the embodiment 3 will not be described herein, and only the different steps will be described below.
(74) As shown in
(75) Specifically, the filament starts from the 1st first anchor point, comes across 4.5 vertex intervals to extend towards the second anchor point, then comes across 3.5 vertex intervals to extend towards the first anchor point, so as to complete a V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent.
(76) In fact, the vertex number n according to the nasal sinus stent in the present embodiment may be an odd number or an even number. However, the vertex number n according to the nasal sinus stent in the present embodiment can't be divisible by the V shaped braiding path spanning vertex interval number m1+m2. Otherwise the braiding of the stent can't be completed. What's more, if the V shaped braiding path spanning vertex interval number m1+m2 is a divisor of vertex number n or an integral multiple of the divisor, some of the anchor points will be left and the braiding of the stent can't be completed.
Embodiment 9
(77) The profile of the braiding tool coincides with that of the initial configuration stent as those in the embodiment 1. However, the profile of the braiding tool is not a cylindrical body, and the profile of the corresponding initial configuration stent is not a cylindrical body as shown in
(78) As shown in
Embodiment 10
(79) The first shaping part and the second shaping part of the braiding tool have the same cross sectional profile and are circular as those in the embodiment 1. However, the cross sectional profile of the connecting part is smaller than that of the first shaping part (or the second shaping part). In addition, the braiding tool of the present embodiment further comprises a hoop around and spaced from the connecting part. Specifically, the filament starts from the 1st first anchor point, comes across m1 vertex intervals to extend towards the second anchor point between the hoop and the connecting part, then comes across m2 vertex intervals to extend towards the first anchor point between the hoop and the connecting part, so as to complete a first V shaped braiding path, and then repeats the V shaped braiding path until the filament returns to the 1st first anchor point to form the initial configuration stent 2b.
(80) As shown in
Embodiment 11
(81) The profile of the braiding tool coincides with that of the initial configuration stent as those in the embodiment 1. However, the profile of the braiding tool is not a cylindrical body, and the profile of the corresponding initial configuration stent is not a cylindrical body as shown in
(82) As shown in
Embodiment 12
(83) The profile of the braiding tool coincides with that of the initial configuration stent as those in the embodiment 1. However, the profile of the braiding tool is not a cylindrical body, and the profile of the corresponding initial configuration stent is not a cylindrical body as shown in
(84) As shown in
(85) The braiding tool in the present embodiment is conical frustum shaped. It is known that the conical frustum is a geometry formed by the rotation of a right trapezoid, wherein the leg perpendicular to the base defines the rotation axis, and the geometry is enclosed by the surfaces formed by the other leg and bases. The rotation axis is referred to as the axis of the conical frustum. The round surfaces formed by the rotation of the top and bottom bases are referred to as the top and bottom faces of the conical frustum. The curved surface formed by the rotation of the other leg is referred to as lateral face the conical frustum. The leg of the right trapezoid on the lateral face is referred to as the generatrix of the conical frustum. In the present embodiment, the axis of the conical frustum is the longitudinal central axis A of the braiding tool; the imaginary line connecting the nth first anchor point (111.sub.n) in the first anchor points (111.sub.1, 111.sub.2 . . . 111.sub.n) to the nth second anchor point (121.sub.n) in the second anchor points (121.sub.1, 121.sub.2 . . . 121.sub.n) is the generatrix of the conical frustum, thus the first vertices and the second vertices are aligned on the lateral face of the conical frustum.
(86) In another embodiment, the imaginary line connecting the midpoint of the imaginary line connecting the (n?1)th first anchor point (111.sub.n?1) to the nth first anchor point (111.sub.n) in the first anchor points (111.sub.1, 111.sub.2 . . . 111.sub.n) to and the (n?1)th second anchor point (121.sub.n?1) in the second anchor points (121.sub.1, 121.sub.2 . . . 121.sub.n) is the generatrix of the conical frustum, thus the first vertices and the second vertices alternate on the lateral face of the conical frustum.
(87) When stents as shown in
(88) When stents as shown in
(89) In addition to the specific shapes recited in the above embodiments, the profile of the braiding tool can be a cylinder, a truncated cone, a sphere, an ellipsoid, a square, or a capsule. It should be understood that when the cross sectional profiles of the first shaping part, the connecting part and the second shaping part are not uniform, generally, the cross sectional profile of the connecting part is smaller than that of the first (or second) shaping part. However, the cross sectional profile of the connecting part can also be larger than that of the first shaping part (or the second shaping part), and the anchor points are correspondingly set to be upswept (as shown in
(90) The above preferred embodiments of the present invention are not intended to limit the scope of the present invention. Obviously, many variations of the present invention are possible. The simple and equivalent changers and modifications in light of the above teachings fall within the scope of the appended claims. What has not been described in detail in the present invention are all routine technical means.