Method for producing optoelectronic devices
12112968 ยท 2024-10-08
Assignee
Inventors
Cpc classification
H01L2221/68368
ELECTRICITY
H01L33/22
ELECTRICITY
Y10T156/1917
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/1158
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B32B43/00
PERFORMING OPERATIONS; TRANSPORTING
H01L33/00
ELECTRICITY
H01L33/22
ELECTRICITY
Abstract
In an embodiment a method includes providing a growth substrate with a plurality of semiconductor bodies for the semiconductor devices, wherein each semiconductor body comprises electrical contact structures and a separation layer arranged towards the growth substrate, arranging a rigid first auxiliary carrier on a side of the semiconductor bodies facing away from the growth substrate, wherein the first auxiliary carrier comprises a first detachment layer, detaching the growth substrate by laser radiation, wherein the laser radiation is absorbed in the separation layer, arranging a rigid second auxiliary carrier on a side of the semiconductor bodies facing away from the first auxiliary carrier, wherein the second auxiliary carrier comprise a second detachment layer, detaching the first auxiliary carrier by laser radiation, wherein the laser radiation is absorbed in the first detachment layer and the separation layer still extending continuously over the growth substrate while detaching and mechanically and electrically arranging the semiconductor bodies on at least one permanent carrier.
Claims
1. A method for producing optoelectronic semiconductor devices, the method comprising: providing a growth substrate with a plurality of semiconductor bodies for the semiconductor devices, wherein each semiconductor body comprises electrical contact structures and a separation layer arranged towards the growth substrate; arranging a rigid first auxiliary carrier on a side of the semiconductor bodies facing away from the growth substrate, wherein the first auxiliary carrier comprises a first detachment layer; detaching the growth substrate by first laser radiation, wherein the first laser radiation is absorbed in the separation layer, and wherein contact structures assigned to different semiconductor bodies are electrically separated from each other on the rigid first auxiliary carrier when the growth substrate is detached; arranging a rigid second auxiliary carrier on a side of the semiconductor bodies facing away from the first auxiliary carrier, wherein the second auxiliary carrier comprises a second detachment layer; detaching the first auxiliary carrier by second laser radiation, wherein the second laser radiation is absorbed in the first detachment layer; and mechanically and electrically arranging the semiconductor bodies on at least one permanent carrier, wherein the method is performed in the recited order.
2. The method according to claim 1, wherein the semiconductor bodies comprise an average edge length of between 10 ?m and 140 ?m inclusive when viewed in a plan view of the growth substrate, and wherein the semiconductor bodies detached from the growth substrate together with associated electrical contact structures are flip chips so that all electrical contact structures for external electrical contacting are attached to a side of the semiconductor bodies facing away from the growth substrate.
3. The method according to claim 1, wherein a semiconductor layer sequence for the semiconductor bodies is removed during structuring of the semiconductor bodies up to the separation layer, wherein an active zone of the semiconductor layer sequence is interrupted, wherein the separation layer is still partially present in the finished semiconductor devices, wherein the separation layer is an undoped GaN layer and parts of the semiconductor layer sequence adjacent to the separation layer are made of doped GaN or of doped InGaN, and wherein the separation layer laterally protrudes beyond the semiconductor bodies in the finished semiconductor devices.
4. The method according to claim 1, wherein the first auxiliary carrier is attached to the semiconductor bodies by a first bonding agent layer and the second auxiliary carrier is attached to the semiconductor bodies by a second bonding agent layer, wherein the first and second bonding agent layers are different from the first and second detachment layers, respectively, wherein the first bonding agent layer is completely removed after removal of the first auxiliary carrier, and wherein the first bonding agent layer is not affected by the second laser radiation for removing the first auxiliary carrier.
5. The method according to claim 1, wherein, when the growth substrate is detached, a metallization for the contact structures extends over all semiconductor bodies and bridges regions between the semiconductor bodies.
6. The method according to the claim 5, wherein the metallization in the bridge regions between the semiconductor bodies is divided in a separate separation after removal detachment of the growth substrate.
7. The method according to claim 1, wherein the semiconductor bodies are light-emitting diodes and, after the first auxiliary carrier has been detached, a roughening is produced on the semiconductor bodies in order to improve a light extraction.
8. The method according to claim 1, wherein the second auxiliary carrier is detached by third laser third radiation and the third laser radiation is absorbed in the second detachment layer, and wherein the semiconductor bodies are transferred directly from the second auxiliary carrier to the permanent carrier.
9. The method according to claim 1, further comprising, after detaching the first auxiliary carrier, attaching a rigid third auxiliary carrier so that the third auxiliary carrier is located at the contact structures, wherein subsequently the second auxiliary carrier is detached by third laser radiation and the third laser radiation is absorbed in the second detachment layer.
10. The method according to claim 9, wherein by fourth laser radiation and/or by a stamping process a plurality of the semiconductor bodies are transferred from the third auxiliary carrier to the permanent carrier.
11. The method according to claim 1, wherein the contact structures are embedded in a filler material before arranging the semiconductor bodies to the permanent carrier, and wherein the filler material is cut in regions between the semiconductor bodies after detaching the growth substrate.
12. The method according to claim 1, wherein the first laser radiation for detaching the semiconductor bodies from the growth substrate and the second laser radiation for detaching at least one of the auxiliary carriers is scanned over the growth substrate and over the at least one of the auxiliary carriers so that only individual semiconductor bodies are detached from the growth substrate and from the at least one of the auxiliary carriers.
13. The method according to claim 12, wherein the semiconductor bodies grown on the growth substrate are distributed on several different permanent carriers, wherein a plurality of the semiconductor bodies are arranged on each permanent carrier, and wherein an average distance between adjacent semiconductor bodies on the each carrier is at most 0.2 mm.
14. The method according to claim 1, further comprising, after detaching the first auxiliary carrier and before attaching the semiconductor bodies to the at least one permanent carrier, testing the semiconductor bodies and/or material-removing the contact structures.
15. The method according to claim 1, wherein the growth substrate is sapphire, wherein the semiconductor bodies are based on AlInGaN, wherein the separation layer and the detachment layers are each of silicon nitride, gallium nitride, and/or zinc oxide, wherein the auxiliary carriers are made of sapphire, quartz glass or glass, wherein the laser radiation is passed through each auxiliary carrier for releasing this auxiliary carrier, and wherein the contact structures are composed of a plurality of metals.
16. The method according to claim 1, wherein the first laser radiation for detaching the semiconductor bodies from the growth substrate is scanned over the growth substrate and so that only individual semiconductor bodies are detached from the growth substrate.
17. The method according to claim 1, wherein the second laser radiation for detaching at least one of the auxiliary carriers is scanned over the at least one of the auxiliary carriers so that only individual semiconductor bodies are detached from the at least one of the auxiliary carriers.
18. The method according to claim 1, wherein the separation layer still extends continuously over the growth substrate when detaching.
19. A method for producing optoelectronic semiconductor devices, the method comprising: providing a growth substrate with a plurality of semiconductor bodies for the semiconductor devices, wherein each semiconductor body comprises electrical contact structures and a separation layer arranged towards the growth substrate; arranging a rigid first auxiliary carrier on a side of the semiconductor bodies facing away from the growth substrate, wherein the first auxiliary carrier comprises a first detachment layer; detaching the growth substrate by first laser radiation, wherein the first laser radiation is absorbed in the separation layer; arranging a rigid second auxiliary carrier on a side of the semiconductor bodies facing away from the first auxiliary carrier, wherein the second auxiliary carrier comprises a second detachment layer; detaching the first auxiliary carrier by second laser radiation, wherein the second laser radiation is absorbed in the first detachment layer and the separation layer still extending continuously over the growth substrate while detaching; and mechanically and electrically arranging the semiconductor bodies on at least one permanent carrier, wherein the method is performed in the recited order, and wherein the first laser radiation for detaching the semiconductor bodies from the growth substrate and/or the second laser radiation for detaching at least one of the auxiliary carriers is scanned over the growth substrate and/or over the at least one of the auxiliary carriers so that only individual semiconductor bodies are detached from the growth substrate and/or from the at least one of the auxiliary carriers.
20. A method for producing optoelectronic semiconductor devices, the method comprising: providing a growth substrate with a plurality of semiconductor bodies for the semiconductor devices, wherein each semiconductor body comprises electrical contact structures and a separation layer arranged towards the growth substrate; arranging a rigid first auxiliary carrier on a side of the semiconductor bodies facing away from the growth substrate, wherein the first auxiliary carrier comprises a first detachment layer; detaching the growth substrate by laser first radiation, wherein the first laser radiation is absorbed in the separation layer; arranging a rigid second auxiliary carrier on a side of the semiconductor bodies facing away from the first auxiliary carrier, wherein the second auxiliary carrier comprises a second detachment layer; detaching the first auxiliary carrier by second laser radiation, wherein the second laser radiation is absorbed in the first detachment layer and the separation layer still extending continuously over the growth substrate while detaching; and mechanically and electrically arranging the semiconductor bodies on at least one permanent carrier, wherein the method is performed in the recited order, wherein, after detaching the first auxiliary carrier, a rigid third auxiliary carrier is attached so that the third auxiliary carrier is located at the contact structures, and wherein subsequently the second auxiliary carrier is detached by third laser radiation and the third laser radiation is absorbed in the second detachment layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, a production method described here is explained in more detail with reference to the drawings using exemplary embodiments. Identical reference signs specify identical elements in the individual figures. However, no references are shown to scale; rather, individual elements may be shown exaggeratedly large for better understanding.
(2)
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(10)
(11) A semiconductor layer sequence, which is structured to form semiconductor bodies 3, is located on the growth substrate 2. The semiconductor layer sequence is preferably based on AlInGaN. A separation layer 32 extends continuously across all semiconductor bodies 3. The separation layer 32 may be located directly or close to the growth substrate 2. For example, the separation layer 32 is an undoped GaN layer.
(12) The semiconductor bodies 3 are formed by structuring a semiconductor layer sequence, wherein the semiconductor layer sequence has been previously formed preferably continuously on the growth substrate 2. These steps take place before the manufacturing state shown in
(13) A singulation lane 91 is located between adjacent semiconductor bodies 3. In the region of the singulation lane 91, the material of the semiconductor layer sequence from which the semiconductor bodies 3 are made has been removed, for example by means of etching.
(14) The singulation lanes 91 preferably penetrate the active zone which is not drawn, so that individual regions of the active zone are each restricted to the individual semiconductor bodies 3 by the singulation lanes 91. That is, the active zone is located between the separation layer 32 and the metallization 40, penetrated by the singulation lanes 91. Deviating from the illustration in
(15) Side surfaces of the individual semiconductor bodies 3 as well as a side of the separation layer 32 facing away from the growth substrate 2 are preferably covered by a passivation 83. The passivation 83 is, for example, an oxide layer such as a silicon dioxide layer. A thickness of the passivation 83 is, for example, at least 40 nm and/or at most 300 nm.
(16) On the side of each semiconductor bodies 3 facing away from the growth substrate 2, at least one metallization 40 for electrical contact structures 4 is arranged. The semiconductor bodies 3 can be electrically connected via the contact structures 4. The contact structures 4, which are in each case only illustrated in a highly simplified manner in the figures, preferably include both an anode contact and a cathode contact. Thus, the semiconductor bodies 3 together with the contact structures 4 may be designed as flip chips.
(17) An internal structure of the contact structures 4 as well as of the metallization 40 is not illustrated in the figures in each case. In particular, possibly existing through-connections through an active zone of the semiconductor bodies 3 as well as electrically insulating layers between the anode contacts and the cathode contacts of the contact structure 4 are not shown. Furthermore, it is not drawn that the metallization 40 as well as the contact structures 4 are preferably formed by several successive metal layers. The contact structures 4 are for example formed by vapor deposition in combination with electroplating.
(18) The contact structures 4 are, for example, electroplating layers structured by photographic technology. It is possible that the contact structures 4 are only thinly formed and are formed, for example, by thin solderable metallizations on the semiconductor bodies 3. In this case, the contact structures 4 comprise, for example, a thickness of at most 2 ?m. As an alternative to metals, the contact structures 4 may also comprise electrically conductive oxides such as ITO or be formed therefrom.
(19) Lateral dimensions of the semiconductor bodies 3 are, for example, between 30 ?m and 130 ?m inclusive. A thickness of the semiconductor bodies 3 together with the associated contact structures 4 is, for example, at least 30 ?m and/or at most 70 ?m. That is, the semiconductor bodies 3 together with the contact structures 4 are comparatively thin. A thickness of the separation layer 32 is preferably at least 100 nm. A width of the singulation lanes 91 between the semiconductor bodies 3 is preferably at least 0.5 ?m or 1 ?m or 5 ?m and/or at most 70 ?m or 50 ?m or 20 ?m. These values may also apply individually or in combination in all other exemplary embodiments.
(20) In the method step of
(21) A first bonding agent layer 71 is located on the first detachment layer 61. The bonding agent layer 71 is formed by an adhesive. By means of the first bonding agent layer 71, the first auxiliary carrier 51 adheres to the semiconductor bodies 3 and thus indirectly to the growth substrate 2. It is possible that the contact structures 4 are partially pressed into the first bonding agent layer 71.
(22) In the step of
(23) The semiconductor bodies 3 attached only to the first auxiliary carrier 51 can be seen in
(24) The first auxiliary carrier 51 is, for example, a rigid substrate of sapphire, glass or quartz glass, as in all other exemplary embodiments. Preferably, the first auxiliary carrier 51 is transparent to near ultraviolet radiation, for example laser radiation L around 355 nm. The same can apply to all other auxiliary carriers 52, 53.
(25) In the optional method step of
(26) In the method step of
(27) In the method step shown in
(28) After the removal of the auxiliary carrier 51 by means of decomposition of the detachment layer 61, residues of the detachment layer 61 and the bonding agent layer 71 are preferably removed, for example by means of a solvent or by increasing the temperature. In this process, the second bonding agent layer 72 preferably remains intact or at least functional. In particular, it is possible to select the chemical properties of the bonding agents 71, 72 such that the bonding agents 71, 72 can be removed independently of each other.
(29)
(30) Furthermore, it is illustrated in
(31) Radiation R generated by the semiconductor bodies 3 can be detected, for example, through the second auxiliary carrier 52. In order to enable measurement of generated radiation R, the components 52, 62, 72 are preferably transmissive or at least partially transmissive for the generated radiation R.
(32) In the method step according to
(33) In particular, a so-called LIFT process can be used, which stands for Laser Induced Forward Transfer. For this purpose, by means of an excimer laser, for example, the laser radiation L is irradiated only at certain semiconductor chips 10a. These semiconductor chips 10a are brought onto the carrier 5 driven by gravity and/or driven by process gases generated during the decomposition of the respective detachment layer.
(34) In particular, if prior testing and, for example, classification of the semiconductor chips 10 has been performed, only selected, suitably characterized semiconductor chips 10a can be selectively placed on the carrier 5 from the auxiliary carrier 52. Other semiconductor chips 10b may remain on the auxiliary carrier 52 and be placed on another carrier, not drawn.
(35) It is possible that other semiconductor chips 10c are already on the carrier 5 when the semiconductor chip 10a is transferred. A distance between adjacent semiconductor chips 10a, 10b on the auxiliary carrier 52 may be different from a distance between the semiconductor chips 10a, 10c placed on the carrier 5 and is substantially freely adjustable.
(36) For example, a solder layer 85 such as an adhesive solder is provided on the carrier 5. An optional structuring of the solder layer 85 is not drawn in
(37) After arranging on the carrier 5, a final cleaning and/or stripping of residues of the layers 62, 72 is preferably carried out.
(38) The detachment according to
(39)
(40) In
(41) In
(42) Detachment from the third auxiliary carrier 53 is again performed by means of laser radiation L by destroying the third detachment layer 63. Placement on the carrier 5 is performed, for example, by means of a transfer tool 86, which may be a stamp. Preferably, by means of the transfer tool 86, many of the semiconductor chips 10a can be transferred to the carrier 5 simultaneously.
(43) The resulting arranging on the carrier 5 is schematically illustrated in
(44) For example, the method of
(45)
(46) Subsequently, the first auxiliary carrier 51 is applied, see
(47)
(48) For subdividing into the semiconductor chips 10 during the separation of the metallization 40, protective layers which are not drawn may optionally be present, which in particular cover otherwise exposed areas of the semiconductor bodies 3 or also the entire artificial wafer.
(49) The method steps following
(50)
(51)
(52) In
(53) The filler material 82 can be cut together with the metallization 40 in a method step analogous to
(54) Deviating from
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(56) Unless otherwise indicated, the components shown in the figures preferably follow each other directly in the sequence indicated. Layers not touching in the figures are preferably spaced apart. Insofar as lines are drawn parallel to each other, the corresponding surfaces are preferably also aligned parallel to each other. Likewise, unless otherwise indicated, the relative positions of the drawn components to each other are correctly reproduced in the figures.
(57) The invention is not restricted to the exemplary embodiments by the description on the basis of said exemplary embodiments. Rather, the invention encompasses any new feature and also any combination of features, which in particular comprises any combination of features in the patent claims and any combination of features in the exemplary embodiments, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.