KNIFE WITH REPLACEABLE BLADE
20230049878 · 2023-02-16
Assignee
Inventors
Cpc classification
Y10T29/4973
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A knife is provided that includes a replaceable blade element. The knife employs a blade carrier that is fixedly interconnected to or foldable with respect to a handle. The blade carrier selectively receives the replaceable blade element that is locked into the blade carrier by way of a blade release mechanism by biasing an associated spring that is further associated with a blade release button. The replaceable blade element is designed to be inserted within the blade carrier quickly, easily, and safely. The replaceable blade element may abut an internal guide surface during insertion.
Claims
1. A knife, comprising: a handle with an upper surface when the knife is in an upright position; a first blade carrier having a proximal end positioned within the handle and a first distal end, the first blade carrier having a first upper surface and a first lower surface positioned opposite from the first upper surface, wherein the first distal end interconnects the first upper surface and the first lower surface; a second blade carrier, spaced apart from, and fixed relative to, the first blade carrier the second blade carrier having a proximal end positioned within the handle and a second distal end, the second blade carrier having a second upper surface and a second lower surface positioned opposite from the second upper surface, wherein the second distal end interconnects the second upper surface and the second lower surface; an upper wall interconnecting the first upper surface and the second upper surface; wherein the first lower surface includes a first straight segment and a second segment that deviates from the first straight segment of the first lower surface; wherein the second lower surface includes a first straight segment and a second segment that deviates from the first straight segment of the second lower surface; wherein at least a portion of the first lower surface is spaced from at least a portion of the second lower surface when the knife is in the upright position, and wherein the first distal end is spaced from the second distal end when the knife is in the upright position; a replaceable blade positioned between the first blade carrier and the second blade carrier, the replaceable blade having a cutting edge, the majority of which is exposed when the replaceable blade is positioned between the first blade carrier and the second blade carrier, and an upper surface positioned opposite the cutting edge; a replaceable blade release button associated with a spring, wherein the replaceable blade release button is further associated with at least one of the first and the second blade carriers; and a seat member configured to selectively receive a portion of the replaceable blade, the seat member positioned between the first blade carrier and the second blade carrier, and wherein a portion of the seat member is spaced from the upper wall.
2. The knife of claim 1, wherein the replaceable blade comprises a hooked portion that extends from an upper surface thereof that is selectively received by the seat member.
3. The knife of claim 1, wherein the spring is a leaf spring or a coil spring.
4. The knife of claim 1, wherein the blade release button can bias the spring in a lateral direction to release a lock securing the replaceable blade.
5. The knife of claim 1, wherein the replaceable blade further comprises an end portion opposite the hooked portion.
6. The knife of claim 5, wherein the end portion abuts a guide surface disposed on the upper wall and positioned between the first blade carrier and the second blade carrier.
7. The knife of claim 5, wherein the end portion includes an aperture.
8. A knife, comprising: a handle with an upper surface when the knife is in an upright position; a first blade carrier having a proximal end positioned within the handle and a first distal end, the first blade carrier having a first upper surface and a first lower surface positioned opposite from the first upper surface, wherein the first distal end interconnects the first upper surface and the first lower surface; a second blade carrier having a proximal end positioned within the handle and a second distal end, the second blade carrier having a second upper surface, wherein the second upper surface is spaced apart from, and fixed relative to, the first upper surface, and a second lower surface positioned opposite from the second upper surface, wherein the second distal end interconnects the second upper surface and the second lower surface; an upper wall interconnecting the first upper surface and the second upper surface; wherein the first lower surface includes a first straight segment, and the second lower surface includes a first straight segment; wherein at least a portion of the first lower surface is spaced apart from at least a portion of the second lower surface; a replaceable blade release button associated with a spring, wherein the replaceable blade release button is further associated with at least one of the first and the second blade carriers; and a seat member positioned between the first blade carrier and the second blade carrier.
9. The knife of claim 8, wherein the seat member is spaced from the upper wall and configured to selectively receive a portion of a replaceable blade.
10. The knife of claim 9, wherein the replaceable blade is positioned between the first blade carrier and the second blade carrier, the replaceable blade having a cutting edge, the majority of which is exposed when the replaceable blade is positioned between the first blade carrier and the second blade carrier, and an upper surface positioned opposite the cutting edge.
11. The knife of claim 9, wherein the replaceable blade further comprises an end portion opposite the hooked portion.
12. The knife of claim 11, wherein the end portion abuts a guide surface disposed on the upper wall and positioned between the first blade carrier and the second blade carrier.
13. The knife of claim 11, wherein the end portion includes an aperture.
14. A method of using a knife having a replaceable blade comprising: providing a knife comprising a handle; a first blade carrier having a proximal end positioned within the handle and a first distal end; a second blade carrier, spaced apart from, and fixed relative to, the first blade carrier, the second blade carrier having a proximal end positioned within the handle and a second distal end; a blade release mechanism having a blade release button associated with a spring, wherein the blade release button is further associated with at least one of the first and the second blade carriers; and a seat member configured to selectively receive a portion of the upper surface of the replaceable blade, the seat member positioned between the first blade carrier and the second blade carrier; grasping a front portion of a replaceable blade, the replaceable blade having a cutting edge and an upper surface positioned opposite the cutting edge; and sliding an end portion of the replaceable blade between the first blade carrier and the second blade carrier and abuts a guide surface disposed on the upper wall and positioned between the first blade carrier and the second blade carrier, until the portion of the upper surface of the replaceable blade is received by the seat member and the replaceable blade is locked by the blade release mechanism.
15. The method of claim 14, the method further comprising: grasping a front portion of the replaceable blade; depressing the blade release button, wherein the blade release button biases the spring of the blade release mechanism to unlock the replaceable blade; disengaging the portion of the upper surface of the replaceable blade received by the seat member; and separating the replaceable blade from the knife.
16. The method of claim 14, wherein the first blade carrier has a first upper surface and a first lower surface positioned opposite from the first upper surface; the second blade carrier has a second upper surface and a second lower surface positioned opposite from the second upper surface; the knife further comprises an upper wall interconnecting the first upper surface and the second upper surface; the first lower surface includes a first straight segment and a second segment that deviates from the first straight segment of the first lower surface; and the second lower surface includes a first straight segment and a second segment that deviates from the first straight segment of the second lower surface.
17. The method of claim 14, wherein the portion of the replaceable blade received by the seat member is a hook.
18. The method of claim 14, wherein the end portion of the replaceable blade biases the spring of the blade release mechanism when sliding the end portion of the replaceable blade between the first blade carrier and the second blade carrier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the general description of the invention given above and the detailed description of the drawings given below, serve to explain the principles of these inventions.
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[0050] To assist in the understanding of one embodiment of the present invention, the following list of components and associated numbering found in the drawings is provided herein:
[0051] # Component
[0052] 2 Knife
[0053] 6 Handle
[0054] 10 Blade
[0055] 11 Longitudinal axis
[0056] 12 Transverse axis
[0057] 14 Blade carrier
[0058] 15 Member
[0059] 16 Blade carrier lock release
[0060] 17 Guide surface
[0061] 18 Replaceable blade
[0062] 22 Blade carrier lock
[0063] 24 Cutting edge
[0064] 26 Upper portion
[0065] 30 Replaceable blade lock release button
[0066] 34 Front blade portion
[0067] 38 Front edge
[0068] 46 Replaceable blade lock protrusion
[0069] 50 Hook
[0070] 54 Blade carrier liner
[0071] 58 Lock release button pin end
[0072] 62 Channel
[0073] 64 Pin
[0074] 66 Biasing member
[0075] 68 Recess
[0076] 70 Tab
[0077] 72 Recess
[0078] 74 Aperture
[0079] 78 Sloped surface
[0080] 82 Blade end
[0081] 84 Blade carrier proximal portion
[0082] 86 Blade carrier distal portion
[0083] 90 Carrier point
[0084] 92 Carrier edge
[0085] 102 Knife
[0086] 106 Handle
[0087] 110 Blade
[0088] 114 Blade carrier
[0089] 115 Member
[0090] 118 Replaceable blade
[0091] 130 Replaceable blade lock release button
[0092] 134 Front blade portion
[0093] 138 Front edge
[0094] 146 Replaceable blade lock protrusion
[0095] 150 Hook
[0096] 154 Blade carrier support
[0097] 158 Lock release button pin end
[0098] 162 Opening
[0099] 166 Biasing member
[0100] 168 Recess
[0101] 169 Spring plate
[0102] 170 Tab
[0103] 172 Recess
[0104] 174 Aperture
[0105] 178 Sloped surface
[0106] 182 Blade end
[0107] 184 Sloped surface
[0108] 202 Knife
[0109] 206 Handle
[0110] 210 Blade
[0111] 214 Blade carrier
[0112] 216 Blade carrier lock release
[0113] 218 Replaceable blade
[0114] 230 Replaceable blade lock release button
[0115] 324 Guard
[0116] 400 First upper surface
[0117] 404 Handle upper surface
[0118] 408 First lower surface
[0119] 412 First distal end
[0120] 416 Second upper surface
[0121] 420 Second lower surface
[0122] 424 Second distal end
[0123] 428 Upper wall
[0124] 432 Cutting edge
[0125] 436 Seat
[0126] It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
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[0133] One of skill in the art will appreciate that the biasing member may be a deflectable portion of the carrier liner 54′, a leaf spring, a coil spring associated with the blade lock release button 30, or any other spring device known in the art.
[0134] More specifically, the blade lock release button 30, when depressed, selectively engages a flexible tab 70 of the second blade carrier. The tab also includes the lock pin 46. Depression of the release button 30 deflects the tab 70 and moves the lock pin 46 in a lateral direction which moves the lock pin 46 out of an aperture 74 of the blade 18. The flexible tab 70 may further include a recess 72, indent, or scalloped portion that facilitates deflection. When the obstruction created by the lock pin 46 is removed, the blade 18 can be removed from the blade carriers 14. The lock pin 46 may have a sloped surface 78 that when contacted by an inserting blade deflects the tab 70 so that the blade can be fully inserted. More specifically, sliding the blade 18 in a direction parallel to the longitudinal axis of the knife 2 will engage the rear surface 82 of the blade 18 against the sloped surface 78 of the pin, which will deflect the tab 70. The blade end 82 may employ a corresponding sloped surface (see,
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[0137] Similar to the embodiment shown in
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[0139] One of ordinary skill in the art will appreciate that the first lower surface 408 may be comprised of a first segment 408′ that begins near the handle 106 and a second segment 408″ interconnected to the first segment 408′ but deviates therefrom, wherein the first distal end 412 defines an end of the second segment 408″. Similarly, the second lower surface 420 may be comprised of a first segment 420′ that begins near the handle 106 and a second segment 420″ interconnected to the first segment 420′ but deviates therefrom, wherein the second distal end 424 defines an end of the second segment 420″.
[0140] In operation, the replaceable blade 118 is positioned between the first blade carrier 114′ and the second blade carrier 114″ and the majority of a cutting edge 432 is exposed and positioned opposite the other wall 428. The hook 150 selectively engages a seat member 436 positioned between the first blade carrier 114′ and the second blade carrier 114″ and spaced from the upper wall 428.
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[0144] More specifically, the blade lock release button 130, when depressed, selectively engages a flexible tab 170 of the second blade carrier 114″. The tab 170 also includes the lock pin 146. The flexible tab 170 may further include a recess 172, indent, or scalloped portion that facilitates deflection. Depression of the release button 130 deflects the tab 170and moves the lock pin 146 in a lateral direction which moves the lock pin 146 out of an aperture 174 of the blade 118. When the obstruction created by the lock pin 146 is removed, the blade 118 can be removed from the blade carriers 114. The lock pin 146 may have a sloped surface 178 that when contacted by an inserting blade deflects the tab 170 so that the blade can be fully inserted. The blade end 182 may employ a corresponding sloped surface 184 that interacts with the sloped surface 178 of the pin, which facilitates insertion of the replaceable blade. More specifically, sliding the blade 118 in a direction parallel to the longitudinal axis of the knife 102 will engage the rear surface of the blade 118 against the sloped surface 78 of the pin, which will deflect the tab 170. Once the end portion 182 of the blade 118 is positioned past the lock pin 146, the aperture 174 will eventually be positioned over the lock pin 146 and the pin will recoil to secure the blade.
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[0146] As persons of ordinary skill in the art will recognize based on the foregoing disclosure, a guard 234 be utilized in any knife of an embodiment according to the present disclosure to guard against accidental or inadvertent depression of the replaceable blade lock release button 230.
[0147] Persons skilled in the art will also recognize, based on the present disclosure, that a guard 234 may take many shapes, in addition to the shape depicted in
[0148] The blade of embodiments of the present invention is made out of high carbon or high carbon stainless steel and is approximately 2.5-4.0 inches (about 63.5-102 mm) long. The blade carriers are made of stainless steel and are spaced about 0.02-0.15 inches (about 0.55-3.8 mm) from each other. The blade carrier supports are made out of stainless steel or plastic; however, one of skill in the art will appreciate that the replaceable blade, blade carriers, and blade supports may be made of any suitable material.
[0149] While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. However, it is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the following claims. Further, the invention(s) described herein is capable of other embodiments and of being practiced or of being carried out in various ways. In addition, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.