ROTOR ASSEMBLY WITH COOLING CHANNELS SEPARATED BY RIBS FOR A ROTARY ENGINE
20240337186 ยท 2024-10-10
Inventors
Cpc classification
F01C19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2053/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotor housing for an aircraft rotary engine includes a side housing body and a rail. The side housing body extends along an axis between and to an inner side and an outer side. The side housing body forms a fluid cooling passage and a plurality of ribs. The fluid cooling passage extends about the axis at the inner side. The plurality of ribs are coincident with and extend into the fluid cooling passage. The plurality of ribs are distributed about the fluid cooling passage as an array of ribs. The rail is disposed at the plurality of ribs. The rail extends about the fluid cooling passage. The side housing body and the rail form a plurality of fluid cooling channels connected in fluid communication with the fluid cooling passage.
Claims
1. A rotor housing for an aircraft rotary engine, the rotor housing comprising: a side housing body extending along an axis between and to an inner axial housing side and an outer axial housing side, the side housing body forming a fluid cooling passage and a plurality of ribs, the fluid cooling passage extending about the axis at the inner axial housing side, the plurality of ribs coincident with and extending into the fluid cooling passage, the plurality of ribs distributed about the fluid cooling passage as an array of ribs; and a rail disposed at the plurality of ribs, the rail extending axially between and to the plurality of fluid cooling channels and the inner axial housing side, the rail extending about the fluid cooling passage; and a side plate including an inner axial plate side, an outer axial plate side, and a perimeter edge, the perimeter edge disposed at the rail; the side housing body and the rail forming a plurality of fluid cooling channels connected in fluid communication with the fluid cooling passage, the outer axial plate side further forming the fluid cooling passage at the plurality of fluid cooling channels.
2. The rotor housing of claim 1, wherein each fluid cooling channel of the plurality of fluid cooling channels includes a channel inlet and the channel inlet is disposed at the fluid cooling passage.
3. The rotor housing of claim 1, wherein each fluid cooling channel of the plurality of fluid cooling channels includes a channel outlet and the channel outlet is disposed at the inner axial housing side.
4. The rotor housing of claim 1, wherein each fluid cooling channel of the plurality of fluid cooling channels is formed by adjacent ribs of the plurality of ribs.
5. The rotor housing of claim 1, wherein the side housing body forms an outer radial passage side, an inner radial passage side, and an outer axial passage side of the fluid cooling passage, the outer radial passage side and the inner radial passage side extending between and to the inner axial housing side and the outer axial passage side.
6. The rotor housing of claim 5, wherein each rib of the plurality of ribs extends from the outer radial passage side into the fluid cooling passage.
7. The rotor housing of claim 5, wherein the rail includes an axially-extending portion and a radially-extending portion, the axially-extending portion extending from the radially-extending portion to the inner axial housing side.
8. The rotor housing of claim 7, wherein the radially-extending portion extends from the axially-extending portion to a distal end of each rib of the plurality of ribs.
9. A rotary engine assembly for an aircraft, the rotary engine assembly comprising: a rotatable engine shaft extending along a rotational axis; a rotor coupled to an eccentric portion of the rotatable engine shaft; and a rotor housing surrounding and forming a rotor cavity for the rotor, the rotor housing including: a side housing body forming a fluid cooling passage and a plurality of ribs, the fluid cooling passage extending about the rotational axis, the plurality of ribs coincident with and extending into the fluid cooling passage; a rail disposed at the plurality of ribs, the rail extending about the fluid cooling passage; and a side plate including an inner axial plate side, an outer axial plate side, and a perimeter edge, the perimeter edge disposed at the rail, the inner axial plate side forming a portion of the rotor cavity; wherein the side housing body and the rail form a plurality of fluid cooling channels connected in fluid communication with the fluid cooling passage with the rail disposed axially between the outer axial plate side and each fluid cooling channel of the plurality of fluid cooling channels, the outer axial plate side further forming the fluid cooling passage at the plurality of fluid cooling channels.
10. The rotary engine assembly of claim 9, wherein the rotatable engine shaft extends through the side housing body and the side plate along the rotational axis.
11. The rotary engine assembly of claim 9, wherein the rotor housing further includes a seal disposed between the rail and the side plate.
12. The rotary engine assembly of claim 9, wherein the outer axial plate side further forms the fluid cooling passage.
13. (canceled)
14. The rotary engine assembly of claim 9, wherein the side housing body and the rail form a channel inlet and a channel outlet for each fluid cooling channel of the plurality of fluid cooling channels.
15. The rotary engine assembly of claim 9, wherein the rail includes an axially-extending portion and a radially-extending portion, the perimeter edge disposed at the axially-extending portion and the outer axial plate side disposed at the radially-extending portion.
16. A rotor housing for an aircraft rotary engine, the rotor housing comprising: a rotor housing body disposed about an axis, the rotor housing body extending between and to a first axial end and a second axial end; a side housing body disposed at the first axial end, the side housing body forming a first fluid cooling passage and a plurality of ribs, the first fluid cooling passage extending about the axis, the plurality of ribs coincident with and extending into the first fluid cooling passage, the plurality of ribs distributed about the first fluid cooling passage as an array of ribs; a rail disposed at the plurality of ribs, the rail extending about the first fluid cooling passage; and a side plate positioned between and contacting the rail and the rotor housing body, the side plate including an inner axial plate side, an outer axial plate side, and a perimeter edge, the perimeter edge disposed at the rail; wherein the side housing body and the rail form a plurality of fluid cooling channels connected in fluid communication with the first fluid cooling passage, and the rail extends axially between and to the plurality of fluid cooling channels and the side plate, the outer axial plate side further forming the fluid cooling passage at the plurality of fluid cooling channels.
17. The rotor housing of claim 16, wherein the rotor housing body forms a second fluid cooling passage connected in fluid communication with the first fluid cooling passage.
18. (canceled)
19. The rotor housing of claim 17, wherein the plurality of fluid cooling channels connect the second fluid cooling passage in fluid communication with the first fluid cooling passage.
20. The rotor housing of claim 17, wherein each fluid cooling channel of the plurality of fluid cooling channels is formed by adjacent ribs of the plurality of ribs.
Description
DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032]
[0033] The engine 12 of
[0034] The rotor assembly 24 is coupled to the engine shaft 26 and configured to drive the engine shaft 26 for rotation about a rotational axis 28. The engine shaft 26 is coupled to the rotational load 14 such that rotation of the engine shaft 26 by the rotor assembly 24 drives rotation of the rotational load 14. The engine shaft 26 may be coupled to the rotational load 14 by a speed-reducing gear assembly 30 of the engine 12. The speed-reducing gear assembly 30 may be configured to effect rotation of the rotational load 14 at a reduced rotational speed relative to the engine shaft 26. The rotational load 14 of
[0035] The rotational assembly 20 of
[0036] Referring to
[0037] The rotor housing 46 of
[0038]
[0039] The rotor 48 of
[0040] Briefly, the rotor 48 of
[0041] In operation of the engine 12, the fuel system 50 is configured to effect rotation of the rotor 48 by directing a fuel into the rotor cavity 60 and igniting the fuel in a defined sequence. During each orbital revolution of the rotor 48, each working chamber 78 varies in volume and moves about the rotor cavity 60 to undergo four phases of intake, compression, expansion, and exhaust.
[0042] Referring to
[0043] The side plate 80 extends (e.g., axially extends relative to the rotational axis 28) between and to an inner side 86 of the side plate 80 and an outer side 88 of the side plate 80. The side plate 80 includes a perimeter edge 90 circumscribing the inner side 86 and the outer side 88. The side plate 80 (e.g., the perimeter edge 90) may have an epitrochoid shape similar to that of the rotor cavity 60. As shown in
[0044] The side housing body 82 extends (e.g., axially extends relative to the rotational axis 28) between and to an inner side 94 of the side housing body 82 and an outer side 96 of the side housing body 82. The side housing body 82 includes a perimeter edge 98 circumscribing the inner side 94. The inner side includes a first side portion 100 and a second side portion 102. The first side portion 100 is disposed at (e.g., on, adjacent, or proximate) the perimeter edge 98. The second side portion 102 is disposed inward (e.g., radially inward) of the first side portion 100. The second side portion 102 is recessed (e.g., axially spaced) relative to the first side portion 100 to accommodate the side plate 80 (see
[0045] The side housing body 82 forms a fluid cooling passage 106 on the inner side 94. The fluid cooling passage 106 is disposed between and separates the first side portion 100 and the second side portion 102. The fluid cooling passage 106 extends about (e.g., completely around) the rotational axis 38. The fluid cooling passage 106 may have an epitrochoid shape similar to that of the side plate 80. The fluid cooling passage 106 is formed by a portion of the side housing body 82 recessed from the inner side 94 (e.g., the first side portion 100 and the second side portion 102). For example, the fluid cooling passage 106 of
[0046] The side housing body 82 further forms a plurality of ribs 114 coincident with the fluid cooling passage 106. Each of the ribs 114 extends (e.g., radially extends) into the fluid cooling passage 106 from the outer radial side 108 to a distal end 116 of the respective rib 114. Each of the ribs 114 extends from the outer radial side 108 toward the inner radial side 110 with the distal end 116 spaced (e.g., radially spaced) from the inner radial side 110. Each of the ribs 114 extends along the outer axial side 112. Each of the ribs 114 may extend along and form a portion of the inner side 94 (e.g., the first side portion 100). The ribs 114 may extend about (e.g., completely around) the fluid cooling passage 106. For example, the ribs 114 may be distributed about the fluid cooling passage 106 as an array (e.g., an epitrochoid array) of the ribs 114. Each rib 114 may be spaced (e.g., circumferentially spaced) from each adjacent rib 114 to form a fluid cooling channel 118 (collectively a plurality of fluid cooling channels 118) between the adjacent ribs 114. The side housing body 82 and its plurality of ribs 114 form a channel inlet 120 and a channel outlet 122 of each fluid cooling channel 118. The channel inlet 120 may be disposed at (e.g., on, adjacent, or proximate) the distal ends 116 of adjacent ribs 114. The channel inlet 120 may be disposed coincident with the fluid cooling passage 106. The channel outlet 122 may be disposed at (e.g., on, adjacent, or proximate) the inner side 94 (e.g., the first side portion 100). Each fluid cooling channel 118 may be disposed in fluid communication with the fluid cooling passage 106 to direct a fluid (e.g., water) from the fluid cooling passage 106 through each fluid cooling channel 118 from the channel inlet 120 to the channel outlet 122.
[0047] The rail 84 extends about (e.g., completely around) the rotational axis 38 coincident with the fluid cooling passage 106. The rail 84 may be mounted to, formed with, or otherwise disposed at (e.g., on, adjacent, or proximate) each of the plurality of ribs 114. The rail 84 forms a portion of each of the fluid cooling channels 118. The rail 84 includes an axially-extending portion 124 and a radially-extending portion 126. Each of the axially-extending portion 124 and the radially-extending portion 126 extend about (e.g., completely around) the rotational axis 38. The axially-extending portion 124 intersects the radially-extending portion 126 at a rail interface 128. The rail interface 128 may form an orthogonal or substantially orthogonal intersection of the axially-extending portion 124 and the radially-extending portion 126. The axially-extending portion 124 extends (e.g., axially extends) from the rail interface 128 to an axial end 130 at (e.g., on, adjacent, or proximate) the inner side 86 (e.g., the first side portion 100). In other words, the axially-extending portion 124 may extend from the radially-extending portion 126 to the axial end 130. Accordingly, the radially-extending portion 126 is recessed (e.g., axially spaced) relative to the first side portion 100 to accommodate the side plate 80 (see
[0048] Referring to
[0049] The rotor housing 46 may include one or more seals (e.g., annular seals, O-rings, etc.) between the side plate 80 and the rail 84 and/or between the side plate 80 and the rotor housing body 52. For example, the rotor housing 46 may include a seal 138 between the outer side 88 and the radially-extending portion 126, a seal 140 between the perimeter edge 90 and the axially-extending portion 124, and/or a seal 142 between the inner side 86 and the rotor housing body 52. The present disclosure, however, is not limited to the particular configuration of the seals 138, 140, 142 illustrated in
[0050] While the principles of the disclosure have been described above in connection with specific apparatuses and methods, it is to be clearly understood that this description is made only by way of example and not as limitation on the scope of the disclosure. Specific details are given in the above description to provide a thorough understanding of the embodiments. However, it is understood that the embodiments may be practiced without these specific details.
[0051] It is noted that the embodiments may be described as a process which is depicted as a flowchart, a flow diagram, a block diagram, etc. Although any one of these structures may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be rearranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc.
[0052] The singular forms a, an, and the refer to one or more than one, unless the context clearly dictates otherwise. For example, the term comprising a specimen includes single or plural specimens and is considered equivalent to the phrase comprising at least one specimen. The term or refers to a single element of stated alternative elements or a combination of two or more elements unless the context clearly indicates otherwise. As used herein, comprises means includes. Thus, comprising A or B, means including A or B, or A and B, without excluding additional elements.
[0053] It is noted that various connections are set forth between elements in the present description and drawings (the contents of which are included in this disclosure by way of reference). It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. Any reference to attached, fixed, connected, or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option.
[0054] No element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112 (f) unless the element is expressly recited using the phrase means for. As used herein, the terms comprise, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0055] While various inventive aspects, concepts and features of the disclosures may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts, and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present application. Still further, while various alternative embodiments as to the various aspects, concepts, and features of the disclosuressuch as alternative materials, structures, configurations, methods, devices, and components, and so onmay be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts, or features into additional embodiments and uses within the scope of the present application even if such embodiments are not expressly disclosed herein. For example, in the exemplary embodiments described above within the Detailed Description portion of the present specification, elements may be described as individual units and shown as independent of one another to facilitate the description. In alternative embodiments, such elements may be configured as combined elements.