SCREEN INTAKE
20240335771 ยท 2024-10-10
Inventors
- Warren BERG (New Brighton, MN, US)
- Daryn BERTELSON (New Brighton, MN, US)
- Denys Visser (Queensland, AU)
Cpc classification
B01D2201/0415
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An intake screen assembly having a domed or dome-like upper screen structure mounted above a central intake structure. The domed or dome-like upper screen structure is constructed such that an interior portion closely conforms to a key flow velocity isosurface without requiring additional internal flow controls or flow modifying structures to achieve desired flow velocities at any point on a screen surface. The central intake structure can define an upper flange surface to which the domed or dome-like upper screen structure is operably coupled. The domed or dome-like upper screen structure can be mounted to a perimeter of the central intake structure at a point spaced away from an intake opening. The domed or dome-like upper screen structure can include a plurality of arcuate or flat filter screen panels. An air burst system can be attached to the central intake structure to backwash the domed or dome-like upper screen structure.
Claims
1. An intake screen assembly, comprising: a domed or dome-like upper screen structure approximating a non-developable screen shape and defining an interior portion, the domed or dome-like upper screen structure formed from a plurality of filter screens, each of the plurality of filter screens having a developable shape and including a screen surface; and a central intake structure including an intake pipe defining a central aperture, wherein the domed or dome-like upper screen structure is attached to the central intake structure such that the central aperture is within the interior portion, wherein a key flow velocity isosurface is defined by a screened water flow into the central aperture, said key flow velocity isosurface defining a non-developable shape about the central aperture, and wherein the interior portion is configured to closely encompass said non-developable shape.
2. The intake screen assembly of claim 1, wherein the screen surface of each of the plurality of filter screens comprises an arcuate screen surface.
3. The intake assembly of claim 2, wherein the non-developable shape of the domed upper screen structure comprises a hemisphere.
4. The intake assembly of claim 2, wherein the non-developable shape of the domed upper screen structure defines a dome circumference measured between a pair of opposed sides and through an uppermost point of the domed upper screen structure, said dome circumference being greater than 1800 and less than 360?.
5. The intake assembly of claim 2, wherein the non-developable shape of the domed upper screen structure comprises a partial toroidal shape.
6. The intake assembly of claim 1, wherein the screen surface of each of the plurality of filter screens comprises a flat screen surface,
7. The intake assembly of claim 6, wherein the domed upper screen structure comprises a polyhedral shape.
8. The intake assembly of claim 1, wherein the central intake structure includes an upper coupling flange.
9. The intake screen assembly of claim 8, wherein the domed upper screen structure further comprises a frame structure, wherein the frame structure attaches to the upper coupling flange.
10. The intake screen assembly of claim 9, wherein the frame structure comprises an interior frame and an exterior frame, wherein the plurality of filter screens are retainably captured between the interior frame and the exterior frame.
11. The intake screen assembly of claim 10, wherein the interior frame is welded to the upper coupling flange.
12. The intake screen assembly of claim 11, wherein the exterior frame is detachably coupled to the upper coupling flange.
13. The intake screen assembly of claim 1, wherein the intake pipe has a pipe diameter equal to the central aperture.
14. The intake screen assembly of claim 1, wherein the intake pipe has an upper portion and a lower portion, wherein the upper portion has an upper diameter equal to the central aperture and the lower portion has a lower diameter less than the upper diameter.
15. The intake screen assembly of claim 1, wherein the intake pipe has a tapered, conical portion fluidly coupled to the central aperture, the tapered, conical portion tapering to a lower portion of the intake pipe, wherein the lower portion has a lower diameter less than a central aperture diameter of the central aperture.
16. The intake screen assembly of claim 1, wherein the intake pipe has a flared portion defining the central aperture.
17. The intake screen assembly of claim 1, further comprising: an air burst system surrounding the intake pipe, the air burst system fluidly coupled to the interior portion of the domed upper screen structure.
18. The intake screen assembly of claim 17 wherein the air burst system is operably coupled to a bottom flange surface of an upper coupling flange on the intake pipe, the upper coupling flange having a plurality of air burst apertures surrounding the central aperture, the air burst apertures fluidly coupling the air burst system and the interior portion of the hemispherical upper screen structure.
19. The intake screen assembly of claim 18, wherein the air burst system comprises a circular backwash duct defined by the bottom flange surface, a pair of side walls and a bottom duct wall, wherein an air burst inlet pipe is fluidly connected to the bottom or side duct wall.
20. The intake screen assembly of claim 19, wherein the circular backwash duct defines a duct cross-section, said duct cross-section decreasing from the air burst inlet pipe to an opposed duct location that is opposite the air burst inlet pipe.
21. The intake screen assembly of claim 19, wherein the duct cross-section is decreased by selectively decreasing one or both of a wall height or a duct width as the circular backwash duct approaches the opposed duct location.
22. The intake screen assembly of claim 1, wherein the a central intake structure comprises a side access central intake structure.
23. A method for managing flow velocity across a screen surface of an intake screen assembly, comprising: attaching a domed or dome-like upper screen structure to a central intake structure, wherein an interior portion of the domed or dome-like upper screen structure is configured to closely encompass a key flow velocity isosurface defined about a central inlet aperture of the central intake structure.
24. The method of claim 23, wherein the step of attaching the domed or dome-like upper screen structure further comprises: coupling the domed or dome-like upper screen structure to an upper coupling flange on the central intake structure.
25. The method of claim 23, wherein the step of attaching the domed or dome-like upper screen structure further comprises: coupling the domed or dome-like upper screen structure to a sidewall of an intake pipe of the central intake structure.
26. The method of claim 23, wherein the step of attaching the domed or dome-like upper screen structure further comprises: attaching an interior frame to the central intake structure, positioning a plurality of screens against the interior frame; and attaching an exterior frame to the central intake structure such that the plurality of filter screens are retained between the interior frame and an exterior frame.
27. The method of claim 23, wherein the step of attaching the domed or dome-like upper screen structure further comprises: welding the plurality of screens together to form the domed or dome-like upper screen structure.
28. A method for backwashing a domed or dome-like intake screen, comprising: coupling an air burst system to a central intake structure that is located below an upper domed or dome-like screen; supplying pressurized air to the air burst system; and directing the pressurized air through a plurality of air burst apertures proximate a lower portion of the upper domed or dome-like screen.
29. The method of claim 28, wherein the step of coupling the air burst system to the central intake structure comprises: attaching the air burst system to an intake flange defining an upper flange surface and a lower flange surface, wherein the domed or dome-like screen engages the upper flange surface and wherein the air burst system engages the lower flange surface and said plurality of air burst apertures extend between the lower flange surface and the upper flange surface.
30. The method of claim 28, wherein the step of coupling the air burst system to the central intake structure comprises: attaching the air burst system to a mounting assembly on a sidewall of the central intake structure, wherein the domed or dome-like screen engages the mounting assembly and wherein the plurality of air burst apertures extend through the mounting assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Subject matter hereof may be more completely understood in consideration of the following detailed description of various embodiments in connection with the accompanying figures, in which:
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[0092] While various embodiments are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the claimed inventions to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter as defined by the claims.
DETAILED DESCRIPTION OF THE DRAWINGS
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[0095] With the intake screen assembly 100, an internal flow modifier assembly 60, for example, internal flow modifiers as described in PCT Publication WO 2019/200208, serves to modify the high flow velocity region 54 such that the key flow velocity isosurface 56 is modified and essentially broken into lobes 62 as shown in
[0096] An intake screen assembly 200 according to an embodiment of the present invention is illustrated in
[0097] With reference to
[0098] As seen in
[0099] Each arcuate filter screen 212 generally defines an arcuate, approximately triangular shape 250. The arcuate filter screens 212 are originally formed in a flat configuration and then rolled or otherwise manipulated to define the desired arcuate configuration. Generally, each arcuate filter screen 212 has a screen surface 252 that is defined by a plurality of spaced apart wires 254 that are operably coupled to a plurality of support ribs or rods 256. Preferably, the spaced apart wires 254 can comprise shaped wire elements, for example, Vee-Wire? that defines an approximately triangular cross section. Generally, the spacing between adjacent spaced apart wires 254 defines a filter rating of the arcuate filter screen 212 and determines the size of particulates and debris that are prevented from passing through the screen surface 252. In one representative embodiment, the support ribs 256 can be arranged in a spaced apart, parallel arrangement upon which the spaced apart wires 254 are then arranged on top of the support ribs 256 so as to reside perpendicular to the support rods 256. The spaced apart wires 254 are coupled to the support rods 256, for example, with an appropriate welding operation to define the screen surface 252.
[0100] Referring to
[0101] Generally, the intake screen assembly 200 can be assembled by operably coupling the interior frame 214 to the central intake structure 204 as shown representatively in
[0102] With the central intake structure 214 assembled and coupled to the central intake structure 204, the arcuate filter screens 212 can be put into position between adjacent interior frame members 218. Generally, the arcuate filter screens are arranged such that the screen surface 252 faces outward from the central intake structure 204.
[0103] The arcuate filter screens 212 are retained in position by assembling the exterior frame 216 and capturing the arcuate filter screens 212 between the interior frame 214 and the exterior frame 216. Generally, the exterior frame members 226 are positioned such that the exterior flange ends 228 are retained in the corresponding mounting slot 287 at each side junction 285 and the exterior hub ends 230 are brought into proximity and contacted with each other to finish defining the upper hub 234. Using a flat member 290, each exterior flange end 228 can be coupled to the corresponding frame mounting aperture 282 using a suitable connector. The angle members 236 can then be positioned along each flange side 280 such that the angle member apertures 242 are aligned with the corresponding screen retention apertures 284 and the angle members 236 can be coupled to the upper coupling flange 262 with the vertical surface 238 positioned to retain bottom edge 253 of the arcuate screen filters 212. With the exterior frame 216 fully assembled, the arcuate screen filters 212 are retainably captured between the interior frame 214 and the exterior frame 216. While not part of the normal assembly process, the process by which the arcuate screen filters 212 are retained by the exterior frame 216 provides an opportunity to replace damaged or worn arcuate screen filters 212 by uncoupling two or more of the exterior frame members 226 and repeating the assembly process of the exterior frame 216 with a new arcuate screen filter 212.
[0104] Once assembled, the intake screen assembly 200 can be transported to the desired body of water, submerged and attached to a pipe or tubing assembly for transporting filtered water to a point of use. Generally, water will enter the domed or hemispherical upper screen structure 202 by passing through the screen surface 252, whereby particulates and debris larger than the spacing between adjacent spaced apart wires 254 are prevented from entering the domed or hemispherical upper screen structure 202. Water that has passed through the screen surface 252 then travels through the central flow aperture 276 and into the pipe inlet 268 of the intake pipe 260. Water flows through the hollow pipe body 266 and out the pipe outlet 270. From there, the water flows through the pipe or tubing assembly and to the point of use.
[0105] Domed or hemispherical upper screen structure 202 provides dimensional advantages that eliminate the need for complicated and expensive internal flow modifier assemblies as is often necessary in conventional screen intakes. As seen in
[0106] As discussed previously, an intake screen assembly of the present invention can have any number of arcuate filter screens and upper coupling flange sides. For example,
[0107] In some embodiments, central intake structure 204 can comprise alternative arrangements for coupling the central flow aperture 276 to the intake pipe 260. With reference to
[0108] As discussed previously, the dimensional advantages provided by the use of domed or hemispherical upper screen structure 202 allows for flow velocities to be essentially equal as there is no difference in pressure drop and thus, no expensive internal flow modifiers or structures are necessary to otherwise manage flow characteristics within the intake screen assembly 200. As such, it would be further advantageous to have an air burst system 400 which can be used with intake screen assembly 200 that similarly lacks structure within the domed or hemispherical upper screen structure 202 that might otherwise negatively impact flow characteristics and add additional cost and complexity. Referring now to
[0109] Generally, air burst system 400 allows pressurized air to be introduced into the domed or hemispherical upper screen structure 202 such that any particulates or debris which has become entrapped against the screen surface 252 of the arcuate filter screens 212 can be dislodged by directing air in a direction opposite to normal water flow through the screen surface 252. Generally, pressurized air can be provided from a remote compressor and supplied through a tubing or piping system that is connected to the air burst inlet pipe 410. The pressurized air enters the circular backwash duct 404 and is then directed through the air burst apertures 414 such that the pressurized air travels into the domed or hemispherical upper screen structure 202 and proceeds through the screen surface 252 of the arcuate filter screens 212, whereby any entrained particulates or debris is blasted from the screen surface 252. In order to ensure that air is evenly distributed through the air burst apertures 414 and consequently, within the domed or hemispherical upper screen structure 202, the cross-section of the circular backwash duct 404 can be varied such that the cross-section is reduced at an opposed duct location 416 that is located opposite the air burst inlet pipe 410. The cross-section can be reduced by one or both of tapering a wall height 418 or a duct width 420 as the circular backwash duct 404 transitions between the air burst inlet pipe 410 and the opposed duct location 416.
[0110] While air burst system 400 is shown as being defined by the bottom flange surface 402, a pair of side walls 406a, 406b and a bottom duct wall 408 in
[0111] Referring now to
[0112] Central intake structure 503 can substantially resemble the central intake structure 204 with the exception being that a flange perimeter 520 generally comprises arcuate or rounded perimeter shape as opposed to defining individual flange sides 280. Generally, the arcuate or rounded perimeter shape 520 is necessary to properly couple the appropriate arcuate sides 512a, 512b of the arcuate filter screens 504 at each end of the domed or hemispherical screen structure 502. Flange perimeter 520 is similar to flange perimeter 278 in that a 3600 perimeter is still defined around the central flow aperture 276. With the end filter screens 504 operably coupled to the upper coupling flange 262, either via welding or using conventional fasteners, the remaining filter screens 504 can be placed into their proper position and the arcuate sides 512a, 512b between adjacent filter screens 504 can be similarly connected to define the domed or hemispherical upper screen structure 502. Once assembled, the domed or hemispherical upper screen structure 502 functions in a similar manner and provides the same benefits as previously described with respect to the domed or hemispherical upper screen structure 202 including the use of air burst system 400. While the individual arcuate filter screens 504 have been described such that each comprises an individual frame 508, it will be understood that the domed or hemispherical upper screen structure 502 could be constructed in a manner similar to that previously described with respect to the domed or hemispherical upper screen structure 202, for example, the use of a frame structure including interior and exterior frames that cooperatively retain the individual filter screens. Similarly, hemispherical upper screen structure 202 can be constructed using a frame structure similar to the style utilized in the domed or hemispherical upper screen structure 502 and avoiding the need for separate interior and exterior frames 214, 216, wherein each frame structure is simply attached via welding or with appropriate fasteners to the upper coupling flange 262.
[0113] Referring now to
[0114] Central intake structure 603 can substantially resemble the central intake structure 503 and defines an arcuate or rounded perimeter shape 620 to which the geodesic dome 604 is mounted. The geodesic dome 604 is coupled to the upper coupling flange 262 by welding or using conventional fasteners to join the bottom most side members 610 to the upper coupling flange 262. Once assembled, the domed or hemispherical upper screen structure 602 functions in a similar manner and provides the same benefits as previously described with respect to the domed or hemispherical upper screen structures 202 and 502 including the use of air burst system 400. While the individual arcuate filter screens 606 have been described such that each comprises an individual frame 608, it will be understood that the domed or hemispherical upper screen structure 602 could be constructed in a manner similar to that previously described with respect to the domed or hemispherical upper screen structure 202, for example, the use of a frame structure including interior and exterior frames that cooperatively retain the individual filter screens.
[0115] Another variation to intake screen assembly 200 can comprise an intake screen assembly 700 as shown in
[0116] With specific reference to
[0117] Central intake structure 704 can substantially resemble the central intake structure 204 including an upper coupling flange 720 to which the domed upper screen structure 702 is operably attached. The upper coupling flange 720 includes a flange perimeter 722 that can comprise an arcuate or rounded perimeter shape or alternatively can be defined by a plurality of flange sides. Generally, the flange perimeter 722 is sized and shaped to accommodate attaching the truncated ends 716 of each arcuate filter screen 706 to the upper coupling flange 720. As the truncated ends 716 of each arcuate filter screen 706 are coupled to the upper coupling flange 720, either via welding or using conventional fasteners, adjacent arcuate filter screens 706 can be operably connected using the adjacent arcuate sides 712a, 712b such that the pointed ends 714 of each arcuate filter screen 706 are positioned in proximity and define an uppermost point 724 of the domed upper screen structure 702. Once assembled, the domed upper screen structure 702 functions in a similar manner and as previously described with respect to the domed or hemispherical upper screen structures previously described including the use of air burst system 400. While the individual arcuate filter screens 706 have been described such that each comprises an individual frame 710, it will be understood that the domed upper screen structure 702 could be constructed in a manner similar to that previously described with respect to the domed upper screen structure 202, for example, the use of a frame structure including interior and exterior frames that cooperatively retain the individual filter screens.
[0118] Intake screen assembly 700 generally differs from the intake screen assemblies previously described in that the domed upper screen structure has a dome circumference 726 defined from opposed sides 728a, 728b and through the uppermost point 724 that exceeds 180? and is less than 360?. One advantage of said dome circumference 726 is to decrease the screen radius while maintaining the same screen surface area 730 relative to embodiments in which a similarly defined dome circumference is equal to or less than 180?. As such, this can be advantageous in that a desired amount of screen surface area 730 can be provided in locations that have physical space and other operational limitations in which the desired screen surface area cannot be achieved using a domed upper screen structure where the dome circumference 726 is equal to or less than 180?. In other words, the domed upper screen structure 702 provides a greater screen surface area 730 than another domed upper screen structure sharing the same radius but having a dome circumference 726 that is equal to or less than 180?. Referring now to
[0119] Similar to the previously described embodiments, domed upper screen structure 802 can be coupled to central intake structure 812 that can substantially resemble central intake structures 204 and 704 as previously described. The central intake structure 812 can include an upper coupling flange 814 having a flange perimeter 816 that can comprise an arcuate or rounded perimeter shape or alternatively can be defined by a plurality of flange sides. Generally, the flange perimeter 816 is sized and shaped to accommodate attaching the lowest side 810 of the lowermost pentagonal screen panels 806. The geodesic shape 804 is defined by operably coupling adjacent sides 810 of adjacent pentagonal screen panels 806. Connection of the sides 810 to each other or to the upper coupling flange 814 can be accomplished via welding or using conventional fasteners. Once assembled, the domed upper screen structure 802 functions in a similar manner and as previously described with respect to the domed or hemispherical upper screen structures previously described including the use of air burst system 400. While the individual pentagonal screen panels 806 have been described such that each comprises an individual shaped frame 808, it will be understood that the domed upper screen structure 802 could be constructed in a manner similar to that previously described with respect to the domed upper screen structure 202, for example, the use of a frame structure including interior and exterior frames that cooperatively retain the individual filter screens. Domed upper screen structure 802 is similar to domed upper screen structure 702 in that a dome circumference 818 is defined between opposed sides 820a, 820b that exceeds 180? and is less than 360?.
[0120] Referring now to
[0121] Interior frame 950 generally includes a plurality of interior arcuate supports 954, wherein the number of interior arcuate supports 954 corresponds to the number of arcuate screen panels 906. Each interior arcuate support 954 includes an intermediate cross member 958, an upper cross member 960 and a pair of side members 962a, 962b with each side member 962a, 962b having a lower interior flange 963a, 963b. Each upper cross member 960 can be attached to the side of an interior hub 968, wherein the interior hub 968 has a number of sides equal to the number of interior arcuate supports 954. As illustrated, interior hub 968 has a hexagonal shape with six sides. In this way, an upper portion of the interior frame structure 950 is assembled by coupling the upper cross member 960 on each interior arcuate support 954 to a corresponding side of the interior hub 968.
[0122] Exterior frame 952 generally comprises a plurality of exterior arcuate supports 970 wherein the number of exterior arcuate supports 970 corresponds to the number of arcuate screen panels 906. Generally, each exterior arcuate support 970 includes an upper flanged portion 972, a lower flanged portion 974 and an arcuate body 976. An upper portion of the exterior frame 952 can be assembly by coupling each upper flanged portion 972 to a corresponding exterior hub flange 978 that projects upward from an exterior hub 982. The number of exterior hub flanges 978 will be equal to the number of upper flanged portions 972. As illustrated, the exterior hub 982 includes six exterior hub flanges 978 such that the exterior hub has a hexagonal shape. Due to the nature of the partial-toroidal shape 904, exterior hub 982 can be fabricated to have an exterior solid plate or alternatively, and as illustrated, exterior hub 982 can include a hub screen panel 984 fabricated in a manner similar that of the arcuate screen panel 906. Exterior hub 982 can further comprise one or more lifting lugs 986 to facilitate lifting and placement of the intake screen 900.
[0123] Similar to the previously described embodiments, domed upper screen structure 902 can be coupled to central intake structure 912. Central intake structure 912 differs from the central intake structures previously described, for example, central intake structures 204 and 704, as the domed upper screen structure 902 can be mounted to a perimeter mounting assembly 914 that is coupled to and surrounds a sidewall 916 on an intake pipe 918. Intake pipe 918 can be fabricated such than an intake opening 940 is larger than an intake exit 942. As such, sidewall 916 is angled between the intake opening 940 and intake exit 942. Generally, the perimeter mounting assembly 914 can include a lower member 920 that is coupled near a lower portion 918a of the sidewall 916 and an upper member 922 that is coupled to an intermediate portion 918b that is between the lower portion 918a and the intake opening 940. Upper member 922 generally includes a plurality of apertures 966. Generally, the interior frame 950 can be attached to the upper member 922 by coupling the lower interior flanges 963a, 963b on opposed side of the upper member 922. The exterior frame 952 can be coupled to the lower member 920 by coupling the lower flanged portions 974 to corresponding mounting flanges 919 that project from the lower members 920. Once assembled, the domed upper screen structure 902 functions in a similar manner and as previously described with respect to the domed or hemispherical upper screen structures previously described.
[0124] Due to the lack of a central intake flange, intake system 900 includes an air burst system 990 that is different than that previously described with respect to air burst system 400. With air burst system 990, an air burst pipe 992 is attached to the perimeter mounting assembly 914, and more specifically, through one of the lower members 920 so as to be in fluid communication with a mounting assembly interior defined between the perimeter mounting assembly 914 and the sidewall 916. When desired, a pressurized air burst can be introduced through the air burst pipe 992 and into the perimeter mounting assembly 914 such that the pressurized air burst can travel through the apertures 966 to access an interior portion 996 of the domed upper screen structure 902.
[0125] Referring now to
[0126] As shown in
[0127] Various embodiments of systems, devices, and methods have been described herein. These embodiments are given only by way of example and are not intended to limit the scope of the claimed inventions. It should be appreciated, moreover, that the various features of the embodiments that have been described may be combined in various ways to produce numerous additional embodiments. Moreover, while various materials, dimensions, shapes, configurations and locations, etc. have been described for use with disclosed embodiments, others besides those disclosed may be utilized without exceeding the scope of the claimed inventions.
[0128] Persons of ordinary skill in the relevant arts will recognize that the subject matter hereof may comprise fewer features than illustrated in any individual embodiment described above. The embodiments described herein are not meant to be an exhaustive presentation of the ways in which the various features of the subject matter hereof may be combined. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, the various embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the art. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted.
[0129] Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended.
[0130] Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
[0131] For purposes of interpreting the claims, it is expressly intended that the provisions of 35 U.S.C. ? 112(f) are not to be invoked unless the specific terms means for or step for are recited in a claim.