INSULATION ADHESIVE, INSULATION TAPE, AND INSULATION ADHESIVE PREPARATION METHOD
20240336814 ยท 2024-10-10
Inventors
- Tongkai ZHANG (Shenzhen, CN)
- Jing GAO (Shenzhen, CN)
- Yin MENG (Shenzhen, CN)
- Fenxing Lei (Shenzhen, CN)
Cpc classification
C09J9/00
CHEMISTRY; METALLURGY
International classification
C09J9/00
CHEMISTRY; METALLURGY
C09J127/18
CHEMISTRY; METALLURGY
Abstract
This application discloses an insulation adhesive, an insulation tape, and an insulation adhesive preparation method. The insulation adhesive includes: an insulation colloid, and an insulation particle doped in the insulation colloid. Breakdown field strength of the insulation particle is greater than breakdown field strength of the insulation colloid. Since the breakdown field strength of the insulation particle is greater than the breakdown field strength of the insulation colloid, the insulation colloid is easier to break down than the insulation particle. When an electro-static discharge current acts on the insulation adhesive, the electro-static discharge current breaks down the insulation colloid that has worse insulation performance and that is easier to break down, and bypasses the insulation particle that has better insulation performance and that is more difficult to break down, so that a breakdown path of the electro-static discharge current becomes longer.
Claims
1-13. (canceled)
14. A housing assembly, configured to protect a camera module in an electronic device, wherein the camera module is located on one side of the housing assembly, and the housing assembly comprising: a rear housing and a camera bracket mounted on the rear housing, wherein there is a gap between the camera bracket and the rear housing; the rear housing is connected to an insulation tape, the insulation tape is located between the rear housing and the camera module, and the insulation tape isolates the gap from the camera module; and the insulation tape comprises: an insulation colloid and an insulation particle, and the insulation particle is doped in the insulation colloid, wherein breakdown field strength of the insulation particle is greater than breakdown field strength of the insulation colloid, the insulation particle is a highly electronegative non-polar insulation particle, and an electronegativity of the insulation particle is greater than an electronegativity of the insulation colloid.
15. The housing assembly according to claim 14, wherein an insulation material of the insulation particle comprises tetrafluoroethene and/or tetrafluoroethylene polymer.
16. The housing assembly according to claim 15, wherein the tetrafluoroethylene polymer comprises one or more of polytetrafluoroethylene, tetrafluoroethene-hexafluoropropylene copolymer, and heptafluoropropyltrifluorovinylether-polytetrafluoroethylene copolymer.
17. The housing assembly according to claim 14, wherein a mass ratio of the insulation particle to the insulation colloid is in a range of 30% to 60%.
18. The housing assembly according to claim 17, wherein the mass ratio of the insulation particle to the insulation colloid is 30%, 45%, 50%, 55%, or 60%.
19. The housing assembly according to claim 14, wherein a material of the insulation colloid is rubber or plastic.
20. The housing assembly according to claim 19, wherein the rubber comprises nitrile, silicone rubber, or styrene-butadiene rubber; and the plastic comprises acrylic, epoxy resin, phenolic resin, PE, PVC, or PET.
21. The housing assembly according to claim 14, wherein the insulation tape comprises an insulation film and an insulation adhesive layer, two ends of the insulation film are bonded on the rear housing through the insulation adhesive layer, and the insulation film and the insulation adhesive layer jointly isolate the gap from the camera module.
22. The housing assembly according to claim 21, wherein the insulation adhesive layer comprises: a first film layer and a colloid layer, wherein the first film layer is adhered to one side of the colloid layer.
23. The housing assembly according to claim 22, wherein the insulation adhesive layer further comprises: a second film layer, wherein the second film layer is adhered to one side of the colloid layer that is away from the first film layer.
24. The housing assembly according to claim 22, wherein a diameter of the insulation particle is less than or equal to one-tenth of a thickness of the colloid layer.
25. The housing assembly according to claim 23, wherein a diameter of the insulation particle is less than or equal to one-tenth of a thickness of the colloid layer.
26. An electronic device, comprising: a camera module; and a housing assembly configured to protect the camera module, wherein the camera module is arranged on one side of the housing assembly, the housing assembly comprising: a rear housing and a camera bracket mounted on the rear housing, wherein there is a gap between the camera bracket and the rear housing, the rear housing is connected to an insulation tape, the insulation tape is located between the rear housing and the camera module, and the insulation tape isolates the gap from the camera module, and the insulation tape comprises: an insulation colloid and an insulation particle, and the insulation particle is doped in the insulation colloid, wherein breakdown field strength of the insulation particle is greater than breakdown field strength of the insulation colloid, the insulation particle is a highly electronegative non-polar insulation particle, and an electronegativity of the insulation particle is greater than an electronegativity of the insulation colloid.
27. The electronic device according to claim 26, wherein an insulation material of the insulation particle comprises tetrafluoroethene and/or tetrafluoroethylene polymer.
28. The electronic device according to claim 27, wherein the tetrafluoroethylene polymer comprises one or more of polytetrafluoroethylene, tetrafluoroethene-hexafluoropropylene copolymer, and heptafluoropropyltrifluorovinylether-polytetrafluoroethylene copolymer.
29. The electronic device according to claim 26, wherein a mass ratio of the insulation particle to the insulation colloid is in a range of 30% to 60%.
30. The electronic device according to claim 29, wherein the mass ratio of the insulation particle to the insulation colloid is 30%, 45%, 50%, 55%, or 60%.
31. The electronic device according to claim 26, wherein a material of the insulation colloid is rubber or plastic.
32. An insulation adhesive, comprising: an insulation colloid; and an insulation particle, the insulation particle being doped in the insulation colloid, wherein breakdown field strength of the insulation particle is greater than breakdown field strength of the insulation colloid, the insulation particle is a highly electronegative non-polar insulation particle, and an electronegativity of the insulation particle is greater than an electronegativity of the insulation colloid; a mass ratio of the insulation particle to the insulation colloid is in a range of 45% to 60%; and an insulation material used for doping to form the insulation particle comprises tetrafluoroethylene polymer, and the tetrafluoroethylene polymer comprises one or more of tetrafluoroethylene-hexafluoropropylene copolymer and heptafluoropropyltrifluorovinylether-polytetrafluoroethylene copolymer.
33. The insulation adhesive according to claim 32, wherein a material of the insulation colloid comprises rubber or plastic.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DESCRIPTION OF EMBODIMENTS
[0038] In the embodiments of this application, terms first and second are used merely for the purpose of description, and shall not be construed as indicating or implying relative importance or implying a quantity of indicated technical features. Therefore, a feature defined by first or second can explicitly or implicitly includes one or more features.
[0039] The term and/or in the embodiments of this application is only an association relationship for describing associated objects and represents that three relationships may exist. For example, A and/or B may represent the following three cases: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character / in this specification generally indicates an or relationship between the associated objects.
[0040] In the embodiments of this application, a plurality of means more than two (including two).
[0041] In the embodiments of this application, orientation terms such as up are defined relative to an orientation in which a component is schematically placed in the accompanying drawings. It should be understood that these directional terms are relative concepts that are used for descriptive and clarity purposes, which may vary accordingly depending on the orientation in which the components are placed in the accompanying drawings.
[0042] There is an inevitably gap between two housing components of electronic devices such as a mobile phone and a tablet. For purposes such as dustproofing and waterproofing, an insulation tape is usually used for bonding to block the gap. The insulation tape is usually composed of an insulation film and an insulation adhesive layer adhered to the insulation film. In order to make an insulation adhesive sticky, the insulation adhesive layer needs to be doped with a sticky substance, thereby making an insulating property of the insulation adhesive layer lower than that of the insulation film and becoming an insulation weak region. When the housing components on two sides of the gap are insulators, there is a risk of electro-static discharge in the gap. A static electricity current may break down the insulation adhesive layer, which may cause damage to internal components of the electronic device. For ease of understanding, the foregoing scenario in which static electricity occurs is illustrated below using examples with reference to
[0043] For example,
[0044] Specifically, referring to
[0045] It can be seen from
[0046] For example, referring to
[0047] When an ESD current I0 along the Z0 direction acts on the insulation adhesive layer 1052, the ESD current I0 needs to break down the second insulation adhesive layer M3, the PET film layer M2, and the first insulation adhesive layer M1 in sequence, to completely break down the insulation adhesive layer 1052. Since insulation performance of the PET film layer M2 is higher than that of the insulation adhesive layer, the existence of the PET film layer M2 increases a difficulty of breakdown in this breakdown path, thereby increasing insulation performance of the insulation adhesive layer 1052 along the Z0 direction.
[0048] However, the insulation adhesive layer 1052 obtained by laminating the PET film layer M2 along the Z0 direction increases the insulation performance along the Z0 direction, and insulation performance along the X0 direction cannot be effectively ensured. Specifically, when an ESD current I1 along the X0 direction acts on the PET film layer M2 of the insulation adhesive layer 1052, the insulation performance of the insulation adhesive layer 1052 along the X0 direction depends on the PET film layer M2; and when an ESD current I2 along the X0 direction acts on other positions (such as the second insulation adhesive layer M3) than the PET film layer M2, the insulation performance of the insulation adhesive layer 1052 along the X0 direction mainly depends on the insulation adhesive layer (such as the second insulation adhesive layer M3), and the PET film layer M2 may completely lose its effectiveness. Therefore, for an application scenario of the ESD current breaking down along the X0 direction (a scenario shown in
[0049] In addition, since a width of the insulation adhesive layer 1052 along the X0 direction is large, when the PET film is laminated along the Z0 direction, the PET film layer M2 can form a stronger bond force with the first insulation adhesive layer M1 and the second insulation adhesive layer M3 respectively, thereby forming a stable and reliable composite layer structure. However, since a thickness of the insulation adhesive layer 1052 along the Z0 direction is small, if the PET film is laminated along the X0 direction, the insulation adhesive layer 1052 cannot form a good bond force with the composite layers on both sides, and consequently the insulation adhesive layer 1052 has problems of easy delamination and poor strength. In other words, the solution of laminating the PET film is suitable for increasing the insulation performance of the insulation adhesive layer 1052 along the Z0 direction, but is not suitable for increasing the insulation performance of the insulation adhesive layer 1052 along the X0 direction.
[0050] On this basis, to improve the insulation performance of the insulation adhesive layer 1052 along the X0 direction, an embodiment of this application provides an insulation tape and an insulation adhesive. The following describes in detail the insulation tape and the insulation adhesive provided in this embodiment of this application with reference to
[0051] Refer to
[0052] The first film layer L1 and the second film layer L3 are used to adhere the colloid layer L2. In an actual use process, a user can use the colloid layer L2 for double-sided bonding by uncovering the first film layer L1 and the second film layer L3. Certainly, the colloid layer L2 can also be used for single-sided bonding by uncovering the first film layer L1 or the second film layer L3. For example, a material of the first film layer L1 and the second film layer L3 may be polyethylene glycol terephthalate (polyethylene glycol terephthalate, PET), polyvinyl chloride (polyvinyl chloride, PVC), or polyethylene (polyethene, PE).
[0053] The colloid layer L2 is made of an insulation adhesive 01. The insulation adhesive 01 includes an insulation colloid 10 and an insulation particle 20 doped in the insulation colloid 10. Breakdown field strength of the insulation particle 20 is greater than breakdown field strength of the insulation colloid 10.
[0054] It should be noted that
[0055] In the insulation tape 00 shown in
[0056] Refer to
[0057] By comparing a breakdown path of an ESD current I3 (a thick line with an arrow in the figure) in (a) in
[0058] In addition, it should be understood that in (a) in
[0059] It should be noted that although (a) in
[0060] Further, still refer to
[0061] For example, the insulation colloid 10 is made of an organic insulation material. For example, the organic insulation material may include rubber or plastic. The rubber may include natural rubber or synthetic rubber, and the synthetic rubber may include nitrile, silicone rubber, or styrene-butadiene rubber. The plastic may include thermoplastic and thermosetting plastic, and thermoplastic may include acrylic, epoxy resin, or phenolic resin. The thermoplastic may include acrylic, PE, PVC, or PET. In this case, an insulation material used for doping to form the insulation particle 20 includes tetrafluoroethene and/or tetrafluoroethylene polymer.
[0062] The tetrafluoroethylene polymer may include one or more of polytetrafluoroethylene, tetrafluoroethene-hexafluoropropylene copolymer, and heptafluoropropyltrifluorovinylether-polytetrafluoroethylene copolymer.
[0063] It should be noted that there are many factors that affect the breakdown field strength of the insulation particle 20, for example, a material, an electronegativity, and non-polarity. In other words, the high electronegativity and the non-polarity of the insulation colloid 10 help to increase the breakdown field strength of the insulation particle 20, thereby helping to make the breakdown field strength of the insulation particle 20 higher than the breakdown field strength of the insulation colloid 10. However, the breakdown field strength of the insulation particle 20 is higher than the breakdown field strength of the insulation colloid 10, which does not mean that the electronegativity of the insulation colloid 10 is definitely higher than the electronegativity of the insulation colloid 10, and the insulation particles 20 is definitely non-polar. In some embodiments, when the electronegativity of the insulation colloid 10 is lower than the electronegativity of the insulation colloid 10, and/or the insulation particle 20 is polar, the breakdown field strength of the insulation particle 20 may also be higher than the breakdown field strength of the insulation colloid 10. The electronegativity and the non-polarity of the insulation particle 20 in this embodiment will be discussed separately below.
[0064] First, the electronegativity of the insulation particle 20 represents a capability to absorb electrons. When the electronegativity of the insulation particle 20 is higher than the electronegativity of the insulation colloid 10, the insulation particle 20 has a high electronegativity. Compared with a low electronegativity, a higher electronegativity gives the insulation particle a stronger capability to absorb electrons, thereby increasing a breakdown voltage of a medium around the insulation particle 20. The specific reasons are analyzed below with reference to
[0065] Refer to
Case 1: The Medium Around the Insulation Particle 20 is an Air Gap 30.
[0066] Refer to (a) in
[0067] A process of breaking down the air gap 30 is an electron avalanche process. Specifically, referring to
[0068] In this embodiment, since the insulation particle 20 has a higher capability to absorb electrons, a large quantity of electrons are absorbed on the surface of the insulation particle 20, resulting in a reduction in the quantity of electrons in the air gap 30. As the quantity of electrons in the air gap 30 decreases, the collision ionization phenomenon in the air gap 30 is weakened, causing the quantity of ions in the air gap 30 to decrease sharply, and making it difficult to break down the air gap 30. It should be understood that if the electric field intensity is stronger, the foregoing collision ionization phenomenon is stronger, and therefore, the quantity of electrons and ions in the air gap 30 is larger. Based on this, to break down the air gap 30 around the insulation particle 20, the electric field intensity needs to be increased. According to a field strength formula, when the gap remains unchanged, a stronger breakdown voltage is required.
Case 2: The Medium Around the Insulation Particle 20 is the Insulation Colloid 10.
[0069] Refer to (b) in
[0070] Different from the breakdown of the air gap 30 shown in (a) in
[0071] Based on the above, it can be seen from the content of Case 1 and Case 2 that, when the ESD current flows through the medium around the insulation particle 20, the existence of the insulation particle 20 with a higher electronegativity requires a stronger breakdown voltage to break down the medium around the insulation particle 20. Based on this, the insulation performance of the insulation adhesive 01 (that is, the colloid layer L2) shown in
[0072] In addition, still refer to
[0073] Refer to
[0074] For this embodiment, still referring to
[0075] It can be seen from the foregoing analysis that the electronegativity and the non-polarity of the insulation particle 20 have an effect on ensuring the insulation performance of the colloid layer L2. Based on this, the concepts of the electronegativity and the non-polarity of the insulation particle 20 can be implemented in separate embodiments, that is, in some embodiments, the electronegativity of the insulation particle 20 is higher than the electronegativity of the insulation colloid 10 without the need for the insulation particle 20 to be non-polar. In this case, the material of the insulation particle 20 may include vinylidene fluoride polymer, vinylidene fluoride copolymer, chlorotrifluoroethylene polymer, or chlorotrifluoroethylene copolymer. In some other embodiments, the insulation particle 20 is non-polar, and the electronegativity of the insulation particle 20 is not necessarily higher than the electronegativity of the insulation colloid 10. In this case, the insulation particle 20 may be made of a material whose breakdown field strength is greater than the breakdown field strength of the insulation colloid 10 among the foregoing organic insulation materials. This is not specifically limited in the embodiments of this application.
[0076] In some embodiments of this application, still refer to
[0077] It should be understood that the diameter of the insulation particle 20 should not be too large. If the diameter of the insulation particle 20 is too large, the non-sticky insulation particle 20 distributed on the surface of the colloid layer L2 makes the surface stickiness of the colloid layer L2 too low; and the non-sticky insulation particle 20 distributed in the colloid layer L2 is not easily bond with the insulation colloid 10, resulting in a lower overall strength of the colloid layer L2. In addition, the insulation colloid 10 between two insulation particles 20 is thin, causing the colloid layer L2 to easily crack in the Z1 direction.
[0078] In some other embodiments of this application, still refer to
[0079] It should be understood that, the doping ratio of the insulation particle 20 should not be too high or too low. Since the insulation particle 20 is not sticky, when the doping ratio is too high, stickiness and strength of the insulation adhesive decrease. When the doping ratio is too low, an improvement effect on the insulation performance of the insulation adhesive is not obvious. In this embodiment, the mass ratio of the insulation particle 20 to the insulation colloid 10 is controlled to be in a range of 30% to 60%, so that the stickiness and strength of the insulation adhesive can be ensured. In addition, the insulation performance of the insulation adhesive can be ensured.
[0080] It should be noted that
[0081] To obtain the insulation adhesive shown in the foregoing embodiments, the embodiments of this application further provide an insulation adhesive preparation method. Refer to
[0082] S901. Process an insulation colloid to a molten state.
[0083] S902. Dope an insulation particle into the insulation colloid in the molten state and mix to obtain a to-be-processed insulation adhesive, where breakdown field strength of the insulation particle is greater than breakdown field strength of the insulation colloid, and the insulation particle is a highly electronegative non-polar insulation particle.
[0084] S903. Perform cooling processing on the to-be-processed insulation adhesive.
[0085] S904. Obtain an insulation adhesive.
[0086] In a specific implementation process, according to different types of insulation adhesives, after cooling processing is performed on the to-be-processed insulation adhesive, other processing may be further performed adaptively to obtain the required insulation adhesive. For example, if the insulation adhesive is a foam glue, the to-be-processed insulation adhesive can be foamed after S903 and before S904, and then shaped and processed to obtain the insulation adhesive. If the insulation adhesive is not a foam glue, the to-be-processed insulation adhesive is directly shaped and processed after S903 and before S904 to obtain the insulation adhesive. It should be noted that the materials and the mass ratios of the insulation colloid and the insulation particle, and the diameter of the insulation particle have been described in detail in the relevant embodiments in
[0087] The foregoing descriptions are merely specific implementations of embodiments of this application, but are not intended to limit the protection scope of embodiments of this application. Any variation or replacement within the technical scope disclosed in the embodiments of this application shall fall within the protection scope of embodiments of this application. Therefore, the protection scope of embodiments of this application shall be subject to the protection scope of the claims.