SHELVING UNIT
20240335052 ยท 2024-10-10
Assignee
Inventors
- Dylan Tyler Ritchie (Carlsbad, CA, US)
- Noah Michael Rodebaugh (Lake Forest, CA, US)
- Matthew Eaton Davis (Rancho Santa Margarita, CA, US)
Cpc classification
A47B83/001
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
International classification
A47F7/28
HUMAN NECESSITIES
A47B57/58
HUMAN NECESSITIES
Abstract
Apparatus and associated methods relate to a vertical shelving unit with rails following a curvilinear path protruding into the shelving space and slidingly supporting a lip of a bin. The vertical shelving unit may, for example, include multiple vertical posts (VPs) defining a three-dimensional space. The VPs may, for example, include a set of horizontal support members (HSMs) coupled to the VPs on opposing sides of the space. The HSMs may, for example, be used to couple to the VPs on opposing sides of the space. For example, when a bin is inserted between the opposing sides, a protruding lip of the bin may be supported by the upper most surface of the HSMs. Each of the HSMs may, for example, include an upper HSM connected by a truss structure to a lower HSM. Various embodiments may advantageously provide a modular shelving unit that individually suspends storage bins.
Claims
1. A vertical shelving unit comprising: a plurality of vertical posts arranged to define a three-dimensional space; a plurality of sets of horizontal support members, each set being coupled to the vertical posts on opposing sides of the defined space and extending towards each other into the space, wherein: each set of horizontal support members is configured to support a protruding lip of a bin when the bin is inserted between the opposing sides of the space, such that the protruding lip rests upon an uppermost surface of the horizontal support members; and each of the horizontal support members further comprises an upper horizontal member connected by a truss structure to a lower horizontal member.
2. The vertical shelving unit of claim 1, wherein each of the horizontal support members is of a unitary construction.
3. The vertical shelving unit of claim 1, wherein the horizontal support members further comprise a metal bent truss rail coupled to the upper horizontal member.
4. The vertical shelving unit of claim 1, further comprising an adjustable divider configured to be adjusted along the length of the set of horizontal support members to accommodate bins of varying sizes.
5. The vertical shelving unit of claim 10, wherein the horizontal support members comprise: adjustment mechanisms on opposing sides of the horizontal support configured to adjust the height of the corresponding horizontal support members between the plurality of vertical posts.
6. The vertical shelving unit of claim 1, wherein the vertical shelving unit further comprises: a rack doubler comprising: opposing coupling mechanism configured to be received by a set of shared vertical posts between a first vertical shelving unit and a second shelving unit; and a first horizontal support members further comprising an upper horizontal member connected by a truss structure to a lower horizontal member; and a second horizontal support members further comprising an upper horizontal member connected by a truss structure to a lower horizontal member.
7. The vertical shelving unit of claim 1, wherein the vertical shelving unit further comprises interlocking components configured such that a first shelving unit may be coupled to a second shelving unit.
8. The vertical shelving unit of claim 1, further comprising a pull-out tray mechanism integrated within the horizontal support members, configured such that the pull-out tray may be pulled out to allow for inspection of a contents of the bins without the need to remove bins from the shelving unit.
9. A vertical shelving unit comprising: a plurality of vertical posts arranged to define a three-dimensional space; a plurality of sets of horizontal support members, each set being coupled to the vertical posts on opposing sides of the defined space and extending towards each other into the space, wherein: each set of horizontal support members is configured to support a protruding lip of a bin when the bin is inserted between the opposing sides of the space, such that the protruding lip rests upon an uppermost surface of the horizontal support members; and each of the horizontal support members includes an upper horizontal member characterized by a horizontal area wherein a height of the horizontal member is greater than the width of the horizontal member, configured to follow a curvilinear path from the front, inward and then outward relative to an opposing outer edge.
10. The vertical shelving unit of claim 10, wherein each of the horizontal support members further comprises an upper horizontal member connected by a truss structure to a lower horizontal member.
11. The vertical shelving unit of claim 10, wherein each of the horizontal support members is of a unitary construction.
12. The vertical shelving unit of claim 10, further comprising: a desk situated between a first set of the plurality of vertical posts and a second set of the plurality of vertical posts; a first mount coupled to a side intersecting the longitudinal direction of the desk comprising a set of coupling mechanisms at each of the mount ends configured to couple to adjacent vertical posts of the first set of plurality of vertical posts; and a second mount coupled to the opposing side of the desk of the first mount comprising a set of coupling mechanisms at each of the mount ends configured to couple to adjacent vertical posts of the second set of plurality of vertical posts second mount coupled to the first mount opposing the first mount couple to the desk at the other end.
13. The vertical shelving unit of claim 10, further comprising: a top shelf situated between a first set of the plurality of vertical posts and a second set of the plurality of vertical posts; a first mount coupled to a side intersecting the longitudinal direction of the top shelf comprising a set of coupling mechanisms at each of the mount ends configured to couple to adjacent vertical posts of the first set of plurality of vertical posts; and a second mount coupled to the opposing side of the top shelf of the first mount comprising a set of coupling mechanisms at each of the mount ends configured to couple to adjacent vertical posts of the second set of plurality of vertical posts second mount coupled to the first mount opposing the first mount couple to the desk at the other end.
14. The vertical shelving unit of claim 10, wherein the horizontal support members further comprise a metal bent truss rail coupled to the upper horizontal member.
15. The vertical shelving unit of claim 1, further comprising an adjustable rail divider configured to be adjusted along the length of the set of horizontal support members to accommodate bins of varying sizes.
16. The vertical shelving unit of claim 10, wherein the horizontal support members comprise: adjustment mechanisms on opposing sides of the horizontal support configured to adjust the height of the corresponding horizontal support members between the plurality of vertical posts.
17. The vertical shelving unit of claim 10, wherein the vertical shelving unit further comprises: a rack doubler comprising: opposing coupling mechanism configured to be received by a set of shared vertical posts between a first vertical shelving unit and a second shelving unit; and a first horizontal support members further comprising an upper horizontal member connected by a truss structure to a lower horizontal member; and a second horizontal support members further comprising an upper horizontal member connected by a truss structure to a lower horizontal member.
18. The vertical shelving unit of claim 10, wherein the vertical shelving unit further comprises interlocking components configured such that a first shelving unit may be coupled to a second shelving unit.
19. The vertical shelving unit of claim 10, further comprising a pull-out tray mechanism integrated within the horizontal support members, configured such that the pull-out tray may be pulled out to allow for inspection of a contents of the bins without the need to remove bins from the shelving unit.
20. The vertical shelving unit of claim 10, further comprising anti-tip brackets attached to an exterior surface to prevent the vertical shelving unit from tipping over when the vertical shelving unit is inserted with bins.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0068] Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0069] To aid understanding, this document is organized as follows: First, we introduce the discussion of various embodiments by presenting a vertical shelving unit system, as depicted in
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[0072] In some embodiments, the vertical shelving unit may, for example, include a horizontal back strap configured to limit the backward travel of bins. This feature may, for example, add stability to the stored items, preventing bins from accidentally being pushed too far back, which could lead to spills or disorganization. The horizontal back strap may, for example, be a component that enhances the safety and functionality of the shelving unit, such as environments where frequent access and high loading activities occur.
[0073] In some embodiments, the inclusion of a horizontal back strap may, for example, ensure that bins remain securely in place even under conditions of rapid movement or when the shelving unit is subjected to environmental vibrations, such as those found in industrial settings or during transport within a facility. This stability may, for example, be used to maintain order and safety, reducing the risk of damage to the contents of the bins or the shelving structure itself. The horizontal back strap may, for example, be constructed from materials that complement the overall durability and strength of the shelving unit, ensuring a cohesive and reliable storage solution.
[0074] In some embodiments, the horizontal back strap may, for example, contribute to the ergonomic configuration of the shelving unit by providing a predictable limit to bin movement, which may enhance user experience by making the retrieval and storage of items more efficient. This feature may, for example, be particularly beneficial in high-throughput areas where time and ease of access are important, improving operational efficiency and user satisfaction. By preventing bins from shifting too far back, the horizontal back strap may, for example, also facilitate easier and safer access to lower and deeper parts of the shelving unit.
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[0078] In some implementations, some embodiments of the vertical shelving doubler may be adjustable in terms of width to accommodate bins of various sizes, ensuring efficient space utilization. The vertical shelving doubler may, for example, include detachable and reconfigurable components that allow for customization of the shelving layout, suitable for businesses experiencing seasonal changes in inventory types and sizes. Enhanced mobility features may also be integrated, such as casters and/or wheels at the base of the vertical posts, allowing the entire shelving unit to be moved easily across different parts of a facility.
[0079] In some implementations, integrated lighting systems may be incorporated to improve visibility and accessibility, particularly beneficial in environments where lighting conditions are suboptimal, such as warehouses and large storage facilities. Security features in some embodiments may include locking mechanisms that secure the bins in place, providing an additional layer of security against unauthorized access.
[0080] In some embodiments, the vertical shelving doubler may, for example, support electronic inventory management systems, featuring built-in scanners and/or RFID readers that facilitate real-time tracking of items, enhancing logistical efficiency and reducing manual labor. Materials used in the construction of the vertical shelving doubler may include corrosion-resistant substances such as stainless steel and/or coated metals. This may, for example, be important in harsh environments where moisture, temperature fluctuations, and chemical exposures are common.
[0081] In some embodiments, the configuration may, for example, facilitate easy disassembly and reassembly, promoting recycling and/or repurposing of components in line with sustainability commitments, allowing businesses to adapt or upgrade their storage systems without generating significant waste.
[0082] In some implementations, wall-mounted embodiments of the vertical shelving doubler may be configured for secure attachment to building walls, maximizing floor space and enhancing the organizational layout in environments with limited ground area. These embodiments may incorporate rails and/or brackets that facilitate both installation and stability, making them suitable for holding bins and other storage containers securely against the wall.
[0083] In some implementations, adjustable embodiments may feature components such as telescopic vertical posts and/or movable shelves that allow for customization of shelf height and spacing. This adjustability may be particularly useful in environments where the stored items vary in size, enabling optimal space usage and easy reconfiguration according to changing needs. In some implementations, fixed embodiments of the vertical shelving doubler may provide robust, non-modifiable storage solutions that ensure stability and durability.
[0084] Some embodiments may, for example, be configured to environments requiring permanent installation with minimal maintenance. Materials used may include heavy-duty metals that may support substantial weight without risk of deformation or failure. In some implementations, freestanding embodiments may include versatile placement within various environments without the need for wall support.
[0085] Some embodiments may include a base with a wider footprint to ensure stability or be configured to interlock with similar units to create larger, cohesive storage systems without permanent attachment to building structures.
[0086] In some implementations, the double vertical shelving unit may, for example, feature a rail/shelf combination. The double vertical shelving unit may, for example, have rails that are attached directly to the shelf above. This configuration may, for example, streamline the assembly process by simplifying the overall structure.
[0087] In some implementations, the double vertical shelving unit may, for example, use a method where the rails attach directly to the underside of the shelf above. This approach may, for example, reduce the number of separate components such as rail supports or additional brackets. The double vertical shelving unit may, for example, decrease the overall component count, making the assembly more straightforward.
[0088] In some implementations, the double vertical shelving unit may, for example, benefit from increased rigidity due to the direct attachment of the rails to the shelf. This configuration may, for example, ensure a more stable and durable setup. The double vertical shelving unit may, for example, enhance the structural integrity, making the shelving unit more robust and suitable for supporting heavier loads.
[0089] In some implementations, the double bin rack with suspended center rails may, for example, eliminate the need for center posts. This configuration may, for example, use tie-supports to suspend a shared middle rail, optimizing space and structural efficiency.
[0090] In some implementations, the double bin rack with suspended center rails may, for example, facilitate the hanging of bins directly beneath standard wire shelves. This arrangement may, for example, maximize the vertical storage capacity, allowing for efficient use of space in storage environments.
[0091] In some implementations, the double bin rack with suspended center rails may, for example, enhance stability and accessibility. The configuration may, for example, allow for easy access to bins without disrupting the arrangement of other bins, suitable for high-demand storage applications.
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[0093] In some implementations, the vertical shelving unit may, for example, be crafted with a durable configuration to withstand frequent use and heavy loads. The vertical shelving unit may, for example, incorporate a minimalist construction that achieves a reduction in overall weight. The vertical shelving unit may, for example, maintain structural integrity while being lightweight, promoting easier handling and reconfiguration.
[0094] In some implementations, the vertical shelving unit may, for example, feature a rail/shelf combination. The vertical shelving unit may, for example, have rails that are attached directly to the shelf above. This configuration may, for example, streamline the assembly process by simplifying the overall structure.
[0095] In some implementations, the vertical shelving unit may, for example, use a method where the rails attach directly to the underside of the shelf above. This approach may, for example, reduce the number of separate components such as rail supports or additional brackets. The vertical shelving unit may, for example, decrease the overall component count, making the assembly more straightforward.
[0096] In some implementations, the vertical shelving unit may, for example, benefit from increased rigidity due to the direct attachment of the rails to the shelf. This configuration may, for example, ensure a more stable and durable setup. The vertical shelving unit may, for example, enhance the structural integrity, making the shelving unit more robust and suitable for heavy-duty use.
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[0098] In some implementations, the bin cart may, for example, store up to four bins. The bin cart may, for example, change the number of bins it may store in different embodiments. In some implementations, the bin cart may, for example, feature a hardwood work surface. The bin cart may, for example, provide a durable and aesthetically pleasing area for various tasks.
[0099] In some implementations, the bin cart may, for example, include assembly with threaded and/or friction-fit components. The bin cart may, for example, facilitate quick setup and disassembly as needed. In some implementations, the bin cart may, for example, include large casters to allow for workspace flexibility. The bin cart may, for example, be easily moved across different environments to suit dynamic workspace needs.
[0100] In some implementations, the bin workbench mount may, for example, screw into standard 1 wire rack supporting tubing. The bin workbench mount may, for example, provide a secure and stable connection for the work surface. In some implementations, the bin workbench mount may, for example, include multiple slots in the top flange to allow for infinite adjustability. The bin workbench mount may, for example, enable precise positioning of the work surface to meet specific operational requirements. The bin workbench mount may, for example, be unscrewed to allow for precision leveling of the worktop, ensuring a level horizontal working area under various conditions.
[0101] In some implementations, the exemplary bin workbench may, for example, feature a rail/shelf combination. The exemplary bin workbench may, for example, have rails that are attached directly to the shelf above. This configuration may, for example, streamline the assembly process by simplifying the overall structure.
[0102] In some implementations, the exemplary bin workbench may, for example, use a method where the rails attach directly to the underside of the shelf above. This approach may, for example, reduce the number of separate components such as rail supports or additional brackets. The exemplary bin workbench may, for example, decrease the overall component count, making the assembly more straightforward.
[0103] In some implementations, the exemplary bin workbench may, for example, benefit from increased rigidity due to the direct attachment of the rails to the shelf. This configuration may, for example, ensure a more stable and durable setup. The exemplary bin workbench may, for example, enhance the structural integrity, making the workbench more robust and suitable for heavy-duty use.
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[0105] In some implementations, the bin rack workspace may, for example, include modular features such as pull-out drawers. The bin rack workspace may, for example, provide extra storage beneath the worktop. The bin rack workspace may, for example, be used to access tools and materials. The bin rack workspace may, for example, maintain stability.
[0106] In some implementations, the bin rack workspace may, for example, accommodate specialized equipment. The bin rack workspace may, for example, integrate power supplies or tool docks directly into the workspace. The bin rack workspace may, for example, streamline operations in environments where electrical tools are used frequently. The bin rack workspace may, for example, enhance productivity and safety.
[0107] In some implementations, the bin rack workspace may, for example, feature a collapsible configuration. The bin rack workspace may, for example, allow quick disassembly and/or reassembly. The bin rack workspace may, for example, be useful for temporary workstations. The bin rack workspace may, for example, benefit environments where space flexibility is important. The bin rack workspace may, for example, enable easy transport and storage when not in use.
[0108] In some implementations, the bin rack workspace may, for example, feature wall mount embodiments. The bin rack workspace may, for example, allow vertical shelving units to be attached directly to wall surfaces. The bin rack workspace may, for example, maximize floor space by elevating storage off the ground.
[0109] In some implementations, the bin rack workspace may, for example, include wall mounts that are configured for easy installation. The bin rack workspace may, for example, use standard mounting hardware that fits securely into existing wall studs. The bin rack workspace may, for example, provide stable support for heavy loads.
[0110] In some implementations, the bin rack workspace may, for example, include adjustable wall mounts. The bin rack workspace may, for example, allow users to adjust the height and/or angle of the mounted shelving. The bin rack workspace may, for example, accommodate different sizes and/or types of bins or tools.
[0111] The bin rack workspace may, for example, feature a bin rack rail/shelf combination. The bin rack workspace may, for example, have rails that are attached directly to the shelf above. This direct attachment method may, for example, streamline the assembly process.
[0112] The bin rack workspace may, for example, utilize a method where the bin rack rails attach directly to the underside of the shelf above. This method may, for example, eliminate the need for separate rail supports or brackets. The bin rack workspace may, for example, reduce the overall number of components required.
[0113] The bin rack workspace may, for example, achieve increased rigidity through this direct attachment of rails to shelves. The bin rack workspace may, for example, ensure a more stable and durable setup. The bin rack workspace may, for example, enhance the structural integrity of the entire unit.
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[0115] In some implementations, the suspended rails of the small bin rack may, for example, be adjusted to accommodate different sized bins. These rails may, for example, be moved or repositioned to attach directly to the underside of standard wire shelves. This adjustability may, for example, provide versatility in the storage of various bin sizes, ensuring that the rack may meet diverse storage needs in different operational environments.
[0116] In some implementations, the small bin rack may, for example, include a truss-like structure to support the horizontal members. This structural configuration may, for example, prevent the horizontal members from buckling under the weight of the bins, which may weigh between 50 to 150 lbs in some cases. The truss-like structure may, for example, distribute the load evenly across the rack, enhancing the overall stability and durability of the storage system, ensuring it remains safe and functional under heavy load conditions.
[0117] Although various embodiments have been described with reference to the figures, other embodiments are possible.
[0118] Although an exemplary system has been described with reference to
[0119] In industrial applications, the described vertical shelving unit with multiple vertical posts and horizontal support members may, for example, be used for robust storage solutions that may withstand the demanding conditions of warehouses, factories, and/or large-scale storage facilities. The configuration's ability to support heavy loads makes it ideal for storing large bins, tools, and/or machinery parts, optimizing space utilization and improving organization. The structural integrity provided by the truss-connected horizontal members ensures long-term durability and safety. This may, for example, maintain stability under a load.
[0120] In scientific environments such as laboratories and/or research facilities may benefit from the adaptable and secure storage solutions included by the vertical shelving unit embodiments. The adjustable dividers and back straps may, for example, ensure that sensitive equipment and specimens are held securely and are easily accessible, minimizing the risk of accidental spills or damage. The ability to customize the shelving configuration allows for efficient use of space in often constrained lab settings, facilitating better workflow and access to important research materials.
[0121] In medical applications, medical facilities, including hospitals and/or clinics, may deploy these shelving units for storing medical supplies, instruments, and medications. The shelving's sturdy construction ensures that it may safely bear the weight of medical equipment, while the horizontal back strap and adjustable dividers help keep items secure, reducing the risk of mishaps in fast-paced healthcare environments. The customizable nature of the shelving allows for tailored solutions to fit specific medical storage needs, enhancing operational efficiency.
[0122] In commercial applications such as retail stores and offices may utilize the vertical shelving unit to maximize floor space while displaying and organizing products and supplies. The aesthetic flexibility and functional configuration of the shelving make it suitable for both backroom storage and front-end product displays, accommodating a wide range of item sizes and shapes. The inclusion of features like plastic sliders and rails ensures that the shelving remains user-friendly and adaptable to the changing needs of a dynamic commercial environment.
[0123] In residential settings, the vertical shelving unit provides an effective solution for organizing and storing various household items, from garage tools and garden supplies to kitchenware and books. The ability to adjust shelf heights and configurations allows homeowners to customize the unit to suit their specific storage needs, making the most of available space in garages, basements, or living areas. The durable construction ensures that the shelving may, for example, withstand the wear and tear of daily use, offering a long-lasting storage solution for homes.
[0124] Some implementations have been described. Nevertheless, it will be understood that various modifications may be made. For example, advantageous results may be achieved if the steps of the disclosed techniques were performed in a different sequence, or if components of the disclosed systems were combined in a different manner, or if the components were supplemented with other components. Accordingly, other implementations are contemplated within the scope of the following claims.