Method and device for producing tear-open lids

Abstract

A method for manufacturing a tear-off lid (27). A lid blank (9) is punched with a punching tool (1, 5) having a die (6) and a cutting punch (2, 3) to form a lid ring (8) with a central removal opening (17) surrounded by a sealing flange (18). The edge of the removal opening (17) is then formed by drawing to a collar (20) projecting from the sealing flange (18) on the intended inside of the lid (underside), the collar (20) is rolled up at its free end and a tear-off foil (24) is sealed or glued onto the sealing flange (18) on the intended outside of the lid (upper side). In accordance with the invention, the die (6) is arranged on the inner side (bottom) of the lid and the cutting punch (2, 3) is moved into the die (6) from the outer side (top) of the lid while punching out a punched pad (16) and the punched pad (16) is conveyed by compressed air through the die (6) to a conveyor (33) by means of which it is removed from the tool area. It has been shown that by this measure the known and established processes and devices for the production of tear-off lids can be modified with very little effort in such a way that during the punching of the lid blank (9) the punching or cutting pad is produced on the intended inner side (underside) of the produced lid ring (8), which is desirable when producing lids with re-verse curl.

Claims

1. A method of manufacturing a tear-off lid, comprising the steps of: forming a lid ring with a central removal opening is surrounded by a sealing flange, by punching a lid blank with a punching tool having a die and a cutting punch, drawing an edge of the removal opening to form a collar projecting from the sealing flange on an intended inner side of the lid ring to a free end, rolling the collar up at its free end; to form a curl, sealing or gluing a tear-off foil onto the sealing flange on the intended outer side of the lid opposite the intended inner side wherein the punching further comprises the steps of: arranging the die on the intended inner side of the lid during the punching, moving the cutting punch into the die from the intended outer side of the lid to punch out a punched pad, and conveying the punched pad by means of compressed air through the die to a discharge conveyor by means of which the pad is removed from the tool area.

2. The method according to claim 1, wherein the lid blank consists of a ferromagnetic material and the discharge conveyor is a magnetic conveyor belt.

3. The method according to claim 1, wherein the lid blank consists of a ferromagnetic or a non-ferromagnetic material and the discharge conveyor is a vacuum conveyor belt.

4. The method according to claim 1, wherein the compressed air, which is used to convey the punched pad to the discharge conveyor, is supplied through the cutting punch.

5. The method according to claim 4, further including discharging the compressed air passed through the cutting punch from a side of the cutting punch facing the lid blank or the punched pad via one or more outlet openings.

6. The method according to claim 5, including the step of providing the compressed air, which is used for conveying the punched pad to the discharge conveyor, intermittently in such a way that no compressed air is provided when the tool is open and compressed air is provided when the tool is closed.

7. The method according to claim 5, wherein the outlet openings are supplied with compressed air only beginning with the start of the punching or only after the punching has been completed.

8. The method according to claim 2, wherein the rolling includes rolling the collar up towards the removal opening; to form a C-curl or a retort curl.

9. The method according to claim 1, wherein the rolling includes rolling the collar up away from the removal opening, to form a reverse C-curl or to a reverse retort curl.

10. The method according to claim 1, wherein during punching the cutting punch is moved and the die is stationary.

11. The method according to claim 1, wherein during the punching the cutting punch penetrates the die from the bottom to top.

12. The method according to claim 1, wherein the lid ring is turned over between the rolling up of the collar and the sealing or gluing of the tear-off foil.

13. The method according to claim 1, wherein after punching the lid ring is conveyed out of the cutting tool in a first transport direction and the punched pad is removed from the tool area with the discharge conveyor in a second transport direction which runs transversely to the first transport direction.

14. A device for the production of tear-off lids, according to the method of claim 1, the device comprising: a lid processing conveyor for conveying lid blanks, lid rings and tear-off lids, and processing stations which are provided in succession along the processing conveyor for processing the lid blanks, lid rings, and tear-off lids conveyed by the conveyor, the processing stations including: a first processing station adapted to form a lid ring with a central removal opening, which is surrounded by a sealing flange, from a lid blank by punching with the punching tool having the die and the cutting punch, a second processing station adapted to form the collar projecting from the lid ring, a third processing station adapted to roll up the collar, and a fourth processing station adapted for sealing or for gluing the tear-off foil onto the sealing flange, and wherein the die of the first processing station is arranged on the intended inner side of the lid and the cutting punch is moved into the die from the intended outer side of the lid for punching out a punched pad, wherein the first processing station further includes a discharge conveyor for removing the punched pad from the tool area during operation of the device, and passageways to convey the punched pad by means of compressed air through the die to the discharge conveyor.

15. The device according to claim 14, wherein the discharge conveyor comprises a magnetic conveyor belt or a vacuum conveyor belt.

16. The device according to claim 14, wherein the cutting punch has one or more air ducts for transporting the compressed air, which is used in intended operation to convey the punched pad by means of compressed air through the die to the discharge conveyor.

17. The device according to claim 16, wherein the cutting punch has on one side facing the lid blank or the punched pad one or more outlet openings for the transport of compressed air.

18. The device according to claim 14, wherein the device has a control device by means of which the compressed air used for conveying the punched pad to the discharge conveyor is intermittently provided in such a way that when the tool is open, no compressed air is provided and when the tool is closed, compressed air is provided.

19. The device according to claim 14, wherein the third processing station is designed to roll up the collar towards the removal opening as a C-curl or a retort curl.

20. The device according to claim 14, wherein the third processing station is adapted to roll up the collar away from the removal opening as a reverse C-curl or a reverse retort curl.

21. The device according to claim 14, wherein the cutting punch is moved movable and the die is stationary.

22. The device according to claim 14, wherein during punching the cutting punch of the first processing station penetrates the die from bottom to top.

23. The device according to claim 14, wherein a turning station is provided between the third processing station and the fourth processing station for turning the lid ring.

24. The device according to claim 14 wherein the lid processing conveyor has a first transport direction and the discharge conveyor has a second transport direction which runs transversely to the first transport direction.

25. A punching processing station for forming a lid ring with a central removal opening, which is surrounded by a sealing flange from a lid blank by punching, comprising: a punching tool with a stationary die and a cutting that works from below against the die and thereby enters the die while punching out a punched pad; and devices for conveying the punched pad by means of compressed air against gravity through the die to a discharge conveyor assigned to the punching processing station for removing the punched pad from the tool area.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further embodiments, advantages and applications of the invention result from the dependent claims and from the following description of the figures. Thereby it is shown in:

(2) FIG. 1 is a vertical section through a lid blank 9;

(3) FIGS. 2 to 4 are vertical sections through a lid ring 8 in different stages of production;

(4) FIG. 5 is a vertical section through a finished tear-off lid 27;

(5) FIG. 6 is a schematic side view of a state-of-the-art device for the production of tear-off lids or for carrying out the steps according to FIGS. 1 to 5;

(6) FIGS. 7a to 7e are vertical sections transverse to the lid transport direction A through the processing tool of the punching processing station 14 of FIG. 6 in tool positions of varying degrees of progress when processing a lid blank according to the state of the art; and

(7) FIGS. 8a to 8e are vertical sections transverse to the lid transport direction A through the processing tool of the punching processing station in a device according to the invention in tool positions at different stages of progress in the processing of a lid blank according to the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(8) In the introduction, the production of tear-off lids 27 according to the state of the art, as known to the skilled person, is explained with reference to FIGS. 1 to 6. Reference is made to this explanation here in order to avoid repetition.

(9) In the following, the procedure according to the invention is described, whereby reference is made to the known device and the known, previously explained manufacturing steps, as far as this is necessary. In particular, the device and the method according to the invention for forming the lid ring 8 from the lid blank 9 and for sealing the tear-off foil 24 are also proceeded as already known to the skilled person.

(10) FIGS. 7a to 7e show the machining tool of the punching processing station 14 of FIG. 6 in different advanced tool positions for the machining of a lid blank 9 according to the state of the art.

(11) As can be seen, the tool comprises an upper tool part 1, with a cutting punch 2, 3 comprising a cutting ring 2 and a cutting ring carrier 3 and with a clamping ring 4, and a lower tool part 5, with a die 6 and a die carrier 7.

(12) The upper tool part 1 with the cutting punch 2, 3 is fixed and the lower tool part 5 with the die 6 works against the upper tool part 1.

(13) In the tool position shown in FIG. 7a, the tool is open and there is no lid blank 9 in the open tool.

(14) Starting from this situation, a lid blank 9 is inserted into the tool in a horizontal direction (see FIG. 7b) in such a way that the side of the lid intended to form the outer side of the lid during the later intended use (intended outer side of the lid) points downwards.

(15) The lower tool part 5 is then moved upwards until the lid blank 9 is clamped between the clamping ring 4 and the die carrier 7 (see FIG. 7c).

(16) During the subsequent further upward movement of the lower tool part 5, the clamping ring 4 is shifted upwards against the force of compression springs 29, which are arranged in the upper tool part 1, and the cutting punch 2, 3 penetrates the die 6 (see FIG. 7d). It punches a punched pad 16 downwards from the lid blank 9, which is discharged by gravity feed via a discharge opening 30 in the base frame 31 of the punch processing station 14 (see FIGS. 7d and 7e).

(17) When the die 6 has reached its movement end point relative to the cutting punch 2, 3 as shown in FIG. 7e, the lower tool part 5 moves back to the lower position shown in FIG. 7a and the lid ring 8 obtained by the punching method is transported to the next processing station 19 by the conveyor 13.

(18) FIGS. 8a to 8e show vertical sections transverse to the lid transport direction A through the processing tool of the punching processing station with a device according to the invention in tool positions of varying progress in the processing of a lid blank 9. This device differs only in the punching processing station from the device according to the state of the art shown in FIG. 6.

(19) As can be seen, the tool here also comprises a fixed upper tool part 1 and a lower tool part 5, which works against the upper tool part. In contrast to the punch processing station 14 according to FIGS. 7a-7e, however, the upper tool part 1 here has a die 6 and a die carrier 7 which forms a space 32 above the die 6 into which a vacuum or magnetic conveyor belt 33 projects horizontally in such a way that it essentially completely spans the upwardly pointing opening of the die 6.

(20) The lower tool part 5 has a cutting punch 2, 3 comprising a cutting ring 2 and a cutting ring carrier 3, as well as a clamping ring 4. As can be seen, the cutting ring carrier 3 has internal air ducts 34, which open into several outlet openings 35 located on the upper side of the cutting punch 2, 3.

(21) In the tool position shown in FIG. 8a, the tool is open and there is no lid blank 9 in the open tool.

(22) Starting from this situation, a lid blank 9 is inserted into the tool in a horizontal direction with the conveyor 13 (see FIG. 8b) in such a way that the side of the lid to be produced that forms the outer side of the lid during the later intended use (intended outer side of the lid) points downwards.

(23) The lower tool part 5 is then moved upwards until the lid blank 9 is clamped between the clamping ring 4 and the die 6 (see FIG. 8c).

(24) During the subsequent further upward movement of the lower tool part 5, the cutting punch 2 moves out of the clamping ring 4, which is in contact with the clamped lid blank 9 at the die 6, and enters the die 6. It punches a punched pad 16 out of the lid blank 9 (see FIG. 8d).

(25) As soon as the cutting punch 2 has reached its end point of movement opposite the die 6, i.e. it is at the top dead center of its movement, as shown in FIG. 8e, compressed air is briefly applied to the air ducts 34 in the cutting punch 2, 3. As a result, the punched pad 16 is guided through the die 6 against the vacuum or magnetic conveyor belt 33 and then removed from the tool area by the latter in a direction B, which is transverse to the lid conveying direction A (see FIGS. 6 and 8e).

(26) The lower tool part then moves back to the lower position shown in FIG. 8a and the lid ring 8 obtained by punching is transported by the conveyor 13 to the next processing station 19.

(27) While the present application describes preferred embodiments of the invention, it should be clearly pointed out that the invention is not limited thereto and can also be implemented in other ways within the scope of the following claims.