RECHARGEABLE ELECTROCHEMICAL DEVICES AND METHODS FOR THE SAME
20240297324 ยท 2024-09-05
Assignee
Inventors
- Shuya WEI (Albuquerque, NM, US)
- Cameron CARUGATI (Albuquerque, NM, US)
- Christopher FETROW (Albuquerque, NM, US)
Cpc classification
C25B5/00
CHEMISTRY; METALLURGY
H01M12/08
ELECTRICITY
H01M8/188
ELECTRICITY
International classification
Abstract
Rechargeable electrochemical devices and methods for the same are disclosed. The electrochemical devices may include an anode, a cathode, and an electrolyte disposed between the anode and the cathode. The electrolyte may include a deep eutectic mixture and an electrolyte additive. The deep eutectic mixture may include an ion coordinated complex prepared from a combination of aluminum chloride (AlCl.sub.3) and an amide or a combination of AlCl.sub.3 and an organic salt.
Claims
1. An electrochemical device, comprising: an anode; a cathode; and an electrolyte disposed between the anode and the cathode, the electrolyte comprising a deep eutectic mixture and an electrolyte additive, wherein the deep eutectic mixture comprises an ion coordinated complex prepared from a combination of aluminum chloride (AlCl.sub.3) and an amide or a combination of AlCl.sub.3 and an organic salt.
2. The electrochemical device of claim 1, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the amide, and wherein the amide comprises one or more of thiourea, urea, formamide, dimethylformamide, acetamide, dimethylacetamide, or a combination thereof, optionally, the amide is selected from the group consisting of thiourea, urea, formamide, dimethylformamide, acetamide, dimethylacetamide, and combinations thereof.
3. The electrochemical device of claim 1, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the amide, and wherein the aluminum chloride and the amide are present in a molar ratio of from about 1:1 to about 1.5:1.
4. The electrochemical device of claim 1, wherein the electrolyte further comprises an organic solvent configured to reduce a viscosity of the electrolyte, wherein the a volume ratio of the deep eutectic mixture to the organic solvent is from about 1:4 to about 4:1.
5. The electrochemical device of claim 4, wherein the organic solvent comprises one or more of acetonitrile, dichloromethane, chloroform, tetraethyl dimethyl ether, propylene carbonate, ethylene carbonate, fluoroethylene carbonate, or a combination thereof.
6. The electrochemical device of claim 1, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the organic salt.
7. The electrochemical device of claim 6, wherein the organic salt comprises one or more of 1-ethyl-3-methylimidazolium chloride, 1-ethyl-3-methylimidazolium iodide, ethylpyridinium chloride, ethylpyridinium bromide, butylpyridinium chloride, or a combination thereof.
8. The electrochemical device of claim 1, wherein the electrolyte additive comprises one or more of iodine, an iodine salt, an iodide salt, an organic iodide species, an organic radical, or a combination thereof.
9. The electrochemical device of claim 8, wherein the metal iodide comprises aluminum iodide (AlI.sub.3).
10. The electrochemical device of claim 1, wherein the electrolyte additive is present in the electrolyte in an amount of from about 0.01 M to about 0.1 M.
11. The electrochemical device of claim 1, further comprising a housing, wherein the anode, the cathode, and the electrolyte are disposed in the housing.
12. The electrochemical device of claim 11, wherein the housing comprises one or more ports configured to provide inlet and outlet of a gas.
13. The electrochemical device of claim 1, wherein the cathode comprises a carbon material, and wherein the anode comprises a metal.
14. The electrochemical device of claim 13, wherein the metal comprises one or more of sodium, magnesium, aluminum, zinc, calcium, copper, iron, or a combination thereof.
15. The electrochemical device of claim 13, wherein the carbon material comprises one or more of graphene, graphite, carbon black, carbon fibers, carbon microfibers, carbon nanomaterials, carbon nanotubes, multi-walled carbon nanotubes, single walled carbon nanotubes, biotemplated carbon materials, molecular templated multi-walled carbon nanotubes, biotemplated single walled carbon nanotubes, or a combination thereof.
16. The electrochemical device of claim 1, wherein the cathode is in direct contact with the environment and configured to allow diffusion of carbon dioxide to the electrolyte.
17. The electrochemical device of claim 13, wherein the carbon material is porous and configured to allow diffusion of carbon dioxide to the electrolyte.
18. The electrochemical device of claim 1, wherein the electrochemical device comprises a capacity of greater than 9600 mAh/g.sub.carbon, an energy density of greater than 7700 mWh/g.sub.carbon, or a combination thereof.
19. A method for sequestering carbon dioxide with the electrochemical device of claim 1, the method comprising: discharging the electrochemical device in the presence of carbon dioxide; and converting the carbon dioxide to a reduced carbon dioxide material.
20. A method for capturing carbon dioxide with the electrochemical device of claim 1, the method comprising: discharging the electrochemical device in the presence of carbon dioxide; directing aluminum to the electrolyte; flowing the electrolyte to and through the electrochemical device via an electrolyte entry port; converting the carbon dioxide to a reduced carbon dioxide material; and directing the reduced carbon dioxide material out of the electrochemical device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate varying implementations of the present disclosure. These and/or other aspects and advantages in the implementations of the disclosure will become apparent and more readily appreciated from the following description of the various implementations, taken in conjunction with the accompanying drawings. It should be noted that some details of the drawings have been simplified and are drawn to facilitate understanding of the present disclosure rather than to maintain strict structural accuracy, detail, and scale. These drawings/figures are intended to be explanatory and not restrictive.
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DETAILED DESCRIPTION
[0061] The following description of various typical aspect(s) is merely exemplary in nature and is in no way intended to limit the disclosure, its application, or uses.
[0062] As used throughout this disclosure, ranges are used as shorthand for describing each and every value that is within the range. It should be appreciated and understood that the description in a range format is merely for convenience and brevity, and should not be construed as an inflexible limitation on the scope of any embodiments or implementations disclosed herein. Accordingly, the disclosed range should be construed to have specifically disclosed all the possible subranges as well as individual numerical values within that range. As such, any value within the range may be selected as the terminus of the range. For example, description of a range such as from 1 to 5 should be considered to have specifically disclosed subranges such as from 1.5 to 3, from 1 to 4.5, from 2 to 5, from 3.1 to 5, etc., as well as individual numbers within that range, for example, 1, 2, 3, 3.2, 4, 5, etc. This applies regardless of the breadth of the range.
[0063] Unless otherwise specified, all percentages and amounts expressed herein and elsewhere in the specification should be understood to refer to percentages by weight. The amounts given are based on the active weight of the material.
[0064] Additionally, all numerical values are about or approximately the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art. It should be appreciated that all numerical values and ranges disclosed herein are approximate values and ranges, whether about is used in conjunction therewith. It should also be appreciated that the term about, as used herein, in conjunction with a numeral refers to a value that may be ?0.01% (inclusive), ?0.1% (inclusive), ?0.5% (inclusive), ?1% (inclusive) of that numeral, ?2% (inclusive) of that numeral, ?3% (inclusive) of that numeral, ?5% (inclusive) of that numeral, ?10% (inclusive) of that numeral, or ?15% (inclusive) of that numeral. It should further be appreciated that when a numerical range is disclosed herein, any numerical value falling within the range is also specifically disclosed.
[0065] As used herein, free or substantially free of a material may refer to a composition, component, or phase where the material is present in an amount of less than 10.0 weight %, less than 5.0 weight %, less than 3.0 weight %, less than 1.0 weight %, less than 0.1 weight %, less than 0.05 weight %, less than 0.01 weight %, less than 0.005 weight %, or less than 0.0001 weight % based on a total weight of the composition, component, or phase.
[0066] All references cited herein are hereby incorporated by reference in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
[0067] The present inventors have surprisingly and unexpectedly discovered that utilizing an exemplary electrolyte comprising a deep eutectic mixture and an electrolyte additive, such as aluminum iodide (AlI.sub.3), as a homogenous redox mediator or additive in an electrolyte of an AlCO.sub.2 electrochemical cell resulted in a significant, surprising, and unexpected capability in reducing the overpotential in the AlCO.sub.2 electrochemical cell. The present inventors have also demonstrated that the introduction of AlI.sub.3 to the electrolyte clearly enables the discharge of the AlCO.sub.2 electrochemical cells as a replacement for O.sub.2 in conventional AlCO.sub.2/O.sub.2 electrochemical cells. However, unlike conventional AlCO.sub.2/O.sub.2 electrochemical cells, the introduction of AlI.sub.3 in the exemplary electrolyte successfully enables a reversible AlCO.sub.2 electrochemical cell with relatively low or ultralow overpotentials across a range of current densities while maintaining both a high discharge voltage and a high capacity.
[0068] The present inventors have surprisingly and unexpectedly discovered that utilizing an electrolyte comprising a deep cutectic mixture of urea or acetamide and aluminum chloride, with an electrolyte additive, such as aluminum iodide, resulted in a significant and unexpected capability in efficiently stripping/plating aluminum metal.
[0069] Electrochemical cells or batteries are disclosed herein. The electrochemical cells or batteries disclosed herein may be rechargeable.
[0070] In at least one implementation, illustrated in
[0071] In at least one implementation, the electrochemical cell 100 may include one or more electrolyte reservoirs (two are shown 116, 118) capable of or configured to store, receive, and/or deliver the electrolyte. For example, as illustrated in
[0072] In at least one implementation, the electrolyte 106 may be or include a deep cutectic mixture. As used herein, the term or expression deep eutectic mixture may refer to a mixture of two or more molecules which in combination obtain a melting point below the melting point of the individual components. For example, typical cutectic mixtures may have a melting point of greater than or equal to 65? C., greater than or equal to 70? C., greater than or equal to 80? C., greater than or equal to 90? C., greater than or equal to 100? C., or more. A deep eutectic mixture may have a melting point of at room temperature (about 20? C.), about 25? C., about 30? C., about 35? C., or less. For example, a deep cutectic mixture may have a melting point from about 20? C. to about 25? C., about 20? C. to about 30? C., or about 20? C. to about 35? C. The deep cutectic mixture may include an ion coordinated complex prepared from a combination of aluminum chloride (AlCl.sub.3) and an organic molecule. In at least one implementation, the organic molecule may be or include an amide. For example, the organic molecule includes one or more of a thiourea, urea, formamide, dimethylformamide, acetamide, dimethylacetamide, or a combination thereof. In an exemplary implementation, the organic molecule may include one or more of a urea, an acetamide, or a combination thereof. In another implementation, the deep cutectic mixture may include an ion coordinated complex prepared from a combination of aluminum chloride (AlCl.sub.3) and an organic salt. Illustrative organic salts may be or include, but are not limited to, organic halides, such as alkylpyridinium halides and dialkylimidazolium halides. Illustrative organic halides may be or include, but are not limited to, 1-ethyl-3-methylimidazolium chloride, 1-ethyl-3-methylimidazolium iodide, ethylpyridinium chloride, ethylpyridinium bromide, butylpyridinium chloride, or the like, or a combination thereof.
[0073] In at least one implementation, the deep eutectic mixture may include the aluminum chloride (AlCl.sub.3) and the organic molecule, such as the amide, in a molar ratio of from about 1:1 (about 1 to about 1) to about 1.5:1 (about 1.5 to about 1). For example, the deep cutectic mixture may include the aluminum chloride (AlCl.sub.3) and the organic molecule in a molar ratio of about 1:1, about 1.1:1, about 1.2:1, about 1.3:1, about 1.4:1, or about 1.5:1. In another example, the deep cutectic mixture may include the aluminum chloride (AlCl.sub.3) and the organic molecule in a molar ratio of from about 1:1 to about 1.5:1 or about 1.2:1 to about 1.4:1.
[0074] In at least one implementation, the electrolyte may include an organic solvent capable of or configured to reduce the viscosity of the electrolyte. Illustrative organic solvents may be or include, but are not limited to, one or more of acetonitrile, dichloromethane, chloroform, tetraethyl dimethyl ether, propylene carbonate, ethylene carbonate, fluoroethylene carbonate, or a combination thereof. The deep eutectic mixture and the organic solvent may be present in a volume ratio from about 1:4 to about 4:1. For example, the deep eutectic mixture and the organic solvent may be in a volume ratio of about 1:4, about 1:3, about 1:2, about 1:1, about 2:1, about 3:1, or about 4:1. In another example, the deep eutectic mixture and the organic solvent may be in a volume ratio of from about 1:4 to about 4:1, about 1:2 to about 4:1, or about 3:1.
[0075] In at least one implementation, the electrolyte may include a combination of the deep eutectic mixture and an electrolyte additive. The electrolyte additive may include one or more of iodine, an iodine salt, an iodide salt, an organic iodide species, an organic radical, or a combination thereof. Illustrative iodine salts may be or include, but are not limited to, iodine monochloride. Illustrative iodide salts may be or include, but are not limited to, a quaternary ammonium iodide, a metal iodide, or a combination thereof. Illustrative iodide salts may be or include, but are not limited to, aluminum iodide, triethylammonium iodide, 1-ethyl-3-methylimidazolium iodide, butylpyridinium iodide, triethylammonium triiodide, sodium iodide, iodine monochloride, or the like, or a combination thereof. Illustrative metal iodides may be or include, but are not limited to, aluminum iodide (AlI.sub.3). Illustrative organic iodides may be or include, but are not limited to, triethylammonium triiodide, triethylammonium iodide, 1-ethyl-3-methylimidazolium iodide, butylpyridinium iodide, or the like, or a combination thereof. Illustrative organic radicals may be or include, but are not limited to, tetrabutylammonium iodide, tetrabutylammonium perchlorate, tetraethylammonium chloride, ethyl iodide, benzonitrile, or the like, or a combination thereof. In an exemplary implementation, the electrolyte additive is aluminum iodide (AlI.sub.3). In at least one implementation, wherein the deep eutectic mixture includes an ion coordinated complex prepared from aluminum chloride (AlCl.sub.3) and an amide, the electrolyte additive may not be limited to aluminum iodide (AlI.sub.3).
[0076] The electrolyte additive may be present in an amount of from about 0.01 M to about 0.1 M, based on the total volume of the electrolyte. For example, the electrolyte additive may be present in an amount of about 0.01 M, about 0.02 M, about 0.03 M, about 0.04 M, about 0.05 M, about 0.06 M, about 0.07 M, about 0.08 M, about 0.1 M, based on the total volume of the electrolyte. In another example, the electrolyte additive may be present in the electrolyte in an amount of from about 0.01 M to about 0.1 M, about 0.02 M to about 0.09 M, about 0.04 M to about 0.07 M, or about 0.05 to about 0.06 M.
[0077] In at least one implementation, the electrochemical cell 100 may include one or more gas reservoirs or vessels 120, 122 capable of or configured to store, receive, and/or deliver a fluid, such as a source of carbon dioxide. For example, as illustrated in
[0078] The cathode may be or include a carbon material, such as a conductive carbon material. Illustrative cathodes may be or include, but are not limited to, one or more of graphene, graphite, carbon black, carbon fibers, carbon microfibers, carbon nanomaterials, carbon nanotubes, multi-walled carbon nanotubes, single walled carbon nanotubes, biotemplated carbon materials, molecular templated multi-walled carbon nanotubes, biotemplated single walled carbon nanotubes, or a combination thereof. The carbon material may be porous, and capable of or configured to allow the diffusion of carbon dioxide to the electrolyte.
[0079] The anode may be or include a metal. Illustrative metals may be or include, but are not limited to, one or more of sodium, magnesium, aluminum, zinc, calcium, copper, iron, or a combination thereof. In an exemplary implementation, the anode includes aluminum.
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Equations (1)-(4) represent the discharge or discharge mechanism of the electrochemical cell and equations (5)-(7) represent the charge of the electrochemical cell. It should be appreciated, as further detailed below, that the iodide mediated reduction of CO.sub.2 to CO.sub.2 during the discharge mechanism is both surprising and unexpected. It should further be appreciated, as further detailed below, that the iodine-mediated decomposition of aluminum oxalate during the charge mechanism is both surprising and unexpected.
[0081] The electrochemical devices disclosed herein may include a capacity, with respect to the cathode, of greater than 9,600 mAh/g.sub.carbon, an energy density of greater than 7,700 mWh/g.sub.carbon, or a combination thereof. For example, the electrochemical devices disclosed herein may include a capacity, with respect to the cathode, of greater than 9,600 mAh/g.sub.carbon, 9,800 mAh/g.sub.carbon, 10,000 mAh/g.sub.carbon, or more. In another example, the electrochemical devices disclosed herein may include an energy density of greater than 7,700 mWh/g.sub.carbon, greater than 7,900 mWh/g.sub.carbon, greater than 8,100 mWh/g.sub.carbon, or more. The anode provides a capacity of about 2,980 mAh/g or greater. The electrochemical cell may have a total energy of 900 Wh/kg or greater, 950 Wh/kg or greater, 993 Wh/kg or greater, or more.
[0082] The electrochemical devices disclosed herein may have an energy efficiency of greater than 80%, greater than 85%, greater than 90%, greater than 95%, or more.
[0083] The present disclosure provides methods for sequestering carbon dioxide with any one of the electrochemical devices disclosed herein. The method may include applying a voltage across the anode and the cathode of the electrochemical device. The method may also include discharging the electrochemical device in the presence of carbon dioxide. The method may further include converting the carbon dioxide to a reduced carbon dioxide material.
[0084] The present disclosure also provides methods for capturing carbon dioxide with the electrochemical device disclosed herein. The method may include one or more of discharging the electrochemical device in the presence of carbon dioxide, directing aluminum to the electrolyte; flowing the electrolyte to and through the electrochemical device via an electrolyte entry port; converting the carbon dioxide to a reduced carbon dioxide material; directing the reduced carbon dioxide material out of the electrochemical device, or a combination thereof.
[0085] The following numbered paragraphs disclose one or more exemplary variations of the subject matter of the application: [0086] 1. An electrochemical device, comprising: an anode; a cathode; and an electrolyte disposed between the anode and the cathode, the electrolyte comprising a deep cutectic mixture and an electrolyte additive, wherein the deep eutectic mixture comprises an ion coordinated complex prepared from a combination of aluminum chloride (AlCl.sub.3) and an amide or a combination of AlCl.sub.3 and an organic salt. [0087] 2. The electrochemical device of paragraph 1, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the amide, and wherein the amide comprises one or more of thiourea, urea, formamide, dimethylformamide, acetamide, dimethylacetamide, or a combination thereof, optionally, the amide is selected from the group consisting of thiourea, urea, formamide, dimethylformamide, acetamide, dimethylacetamide, and combinations thereof. [0088] 3. The electrochemical device of any one of paragraphs 1 and 2, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the amide, and wherein the amide is selected from the group consisting of urea, acetamide, and combinations thereof. [0089] 4. The electrochemical device of any one of the paragraphs 1-3, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the amide, and wherein the aluminum chloride and the amide are present in a molar ratio of from about 1:1 to about 1.5:1. [0090] 5. The electrochemical device of any one of paragraphs 1-4, wherein the electrolyte further comprises an organic solvent configured to reduce a viscosity of the electrolyte, wherein the a volume ratio of the deep eutectic mixture to the organic solvent is from about 1:4 to about 4:1. [0091] 6. The electrochemical device of paragraph 5, wherein the organic solvent comprises one or more of acetonitrile, dichloromethane, chloroform, tetraethyl dimethyl ether, propylene carbonate, ethylene carbonate, fluoroethylene carbonate, or a combination thereof. [0092] 7. The electrochemical device of paragraph 1, wherein the ion coordinated complex is prepared from the combination of AlCl.sub.3 and the organic salt. [0093] 8. The electrochemical device of paragraph 7, wherein the organic salt comprises one or more of 1-ethyl-3-methylimidazolium chloride, 1-ethyl-3-methylimidazolium iodide, ethylpyridinium chloride, ethylpyridinium bromide, butylpyridinium chloride, or a combination thereof. [0094] 9. The electrochemical device of any one of paragraphs 1-8, wherein the electrolyte additive comprises one or more of iodine, an iodine salt, an iodide salt, an organic iodide species, an organic radical, or a combination thereof. [0095] 10. The electrochemical device of paragraph 9, wherein the iodide salt comprises one or more of a quaternary ammonium iodide, a metal iodide, or a combination thereof. [0096] 11. The electrochemical device of paragraph 10, wherein the metal iodide comprises aluminum iodide (AlI.sub.3). [0097] 12. The electrochemical device of any one of paragraphs 1-11, wherein the electrolyte additive is present in the electrolyte in an amount of from about 0.01 M to about 0.1 M. [0098] 13. The electrochemical device of any one of paragraphs 1-12, further comprising a housing, wherein the anode, the cathode, and the electrolyte are disposed in the housing. [0099] 14. The electrochemical device of paragraph 13, wherein the housing comprises one or more ports configured to provide inlet and outlet of a gas. [0100] 15. The electrochemical device of paragraph 14, wherein the one or more ports comprise an electrolyte entry port and an electrolyte exit port. [0101] 16. The electrochemical device of paragraph 15, further comprising an electrolyte reservoir fluidly coupled with the electrolyte entry port and/or the electrolyte exit port. [0102] 17. The electrochemical device of any one of paragraphs 1-16, wherein the cathode comprises a carbon material, and wherein the anode comprises a metal. [0103] 18. The electrochemical device of paragraph 17, wherein the metal comprises one or more of sodium, magnesium, aluminum, zinc, calcium, copper, iron, or a combination thereof. [0104] 19. The electrochemical device of any one of paragraphs 17 and 18, wherein the carbon material comprises one or more of graphene, graphite, carbon black, carbon fibers, carbon microfibers, carbon nanomaterials, carbon nanotubes, multi-walled carbon nanotubes, single walled carbon nanotubes, biotemplated carbon materials, molecular templated multi-walled carbon nanotubes, biotemplated single walled carbon nanotubes, or a combination thereof. [0105] 20. The electrochemical device of any one of paragraphs 1-19, wherein the cathode is in direct contact with the environment and configured to allow diffusion of carbon dioxide to the electrolyte. [0106] 21. The electrochemical device of any one of paragraphs 17 to 20, wherein the carbon material is porous and configured to allow diffusion of carbon dioxide to the electrolyte. [0107] 22. The electrochemical device of any one of paragraphs 1-21, wherein the electrochemical device comprises a capacity of greater than 9600 mAh/g.sub.carbon, an energy density of greater than 7700 mWh/g.sub.carbon, or a combination thereof. [0108] 23. The electrochemical device of any one of paragraphs 1-22, wherein the electrochemical device comprises an energy efficiency of greater than 80%. [0109] 24. A method for sequestering carbon dioxide with the electrochemical device of any one of paragraphs 1-23, the method comprising: discharging the electrochemical device in the presence of carbon dioxide; and converting the carbon dioxide to a reduced carbon dioxide material. [0110] 25. A method for capturing carbon dioxide with the electrochemical device of any one of paragraphs 1 to 23, the method comprising: discharging the electrochemical device in the presence of carbon dioxide; directing aluminum to the electrolyte; flowing the electrolyte to and through the electrochemical device via an electrolyte entry port; converting the carbon dioxide to a reduced carbon dioxide material; and directing the reduced carbon dioxide material out of the electrochemical device.
EXAMPLES
[0111] The examples and other implementations described herein are exemplary and not intended to be limiting in describing the full scope of compositions and methods of this disclosure. Equivalent changes, modifications and variations of specific implementations, materials, compositions and methods may be made within the scope of the present disclosure, with substantially similar results.
Example 1
[0112] Exemplary and comparative electrochemical cells or batteries were fabricated to evaluate the effects of AlI.sub.3 as a redox mediator. To demonstrate the effects of the AlI.sub.3 redox mediator, electrochemical cells were operated with and without the AlI.sub.3 additive and were discharged with and without CO.sub.2.
[0113] The electrochemical cells were fabricated according to the procedures disclosed by Sadat et al. (Al Sadat, W. I.; Archer, L. A., The 02-assisted Al/CO.sub.2 electrochemical cell: A system for CO.sub.2 capture/conversion and electric power generation. Science Advances 2016, 2 (7), e1600968.), the contents of which are incorporated herein to the extent consistent with the present disclosure. The AlCO.sub.2 electrochemical cells fabricated generally had the architecture/configuration of the electrochemical cell of
[0114] The electrolyte for the electrochemical cells was prepared by combining AlCl.sub.3 (Millipore Sigma, 99.999%) and 1-ethyl-3-methylimidazolium chloride (Aldrich, dry >98%) in a molar ratio of about 1.3:1. The AlCl.sub.3 was used as received, while the 1-ethyl-3-methylimidazolium chloride (IL) was vacuum dried (about 80? C., about 8 hours) before using. The electrolyte was stirred for about 8 hours before the large piece of aluminum (oxide layer removed as discussed above) being added to react with impurities. The aluminum was aged in the liquid for about 10 days or more. During aging, the liquid was clear to off-yellow and the aluminum blackened. The liquid was considered pure or substantially without impurities when a new piece of aluminum was added without significant blackening after about three days. After purifying or removing the impurities from the liquid, aluminum iodide was added to the electrolytes. All handling of the electrolyte was performed in an argon-filled glove box with O.sub.2 and H.sub.2O below 1.0 ppm.
[0115] CO.sub.2-containing electrochemical cells and their controls were fabricated in custom-made battery holders, which were designed to allow modulation or control of gas flow over the battery. The schematic is shown in
[0116] Cells for stripping/plating tests and linear sweep voltammetry were fabricated in 316 stainless-steel coin cell containers. The higher corrosion resistance stainless-steel was required due to the use of corrosive electrolyte, which was observed to oxidize even the 316 stainless-steel to a small degree when in contact with air. Stripping/plating tests were conducted with symmetric coin cells, while linear sweep voltammetry tests were performed with coin cells containing an aluminum anode against a stainless-steel cathode (a spacer).
[0117] Electrochemical testing was performed on a Biologic VSP Potentiostat operated with EC-Lab v11.30 software. The galvanostatic discharge and stripping/plating tests were performed on a Neware Battery Testing System using BTS v8 software. Batteries were allowed to rest for 1 hour disconnected from all equipment after CO.sub.2 filling to allow the OCV to stabilize.
[0118] The electrochemical performance of the AlCO.sub.2 electrochemical cells/batteries with and without the AlI.sub.3 additive are illustrated in
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[0122] As illustrated in
[0123] To further support the rechargeability of the AlCO.sub.2 battery, electrochemical cells having cathodes fabricated with added aluminum oxalate (Al.sub.2(C.sub.2O.sub.4).sub.3) in a ratio of about 1:1 to Ketjen black were prepared. The cathode containing aluminum oxalate had an equal carbon and aluminum oxalate loading of about 0.66 mg. Cathodes containing aluminum oxalate were fabricated in an argon-filled glove box with O.sub.2 and H.sub.2O levels below 1.0 ppm. The battery slurry was prepared based on the procedures mentioned above. Aluminum oxalate was baked at about 300? C. in the glove box before addition at equal mass to the carbon. About 4x NMP was added to the slurry before dip casting the carbon paper. Cathodes were vacuum dried at about 80? C. for about 8 hours before use.
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Example 2
[0125] As indicated in
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[0127] As illustrated in
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Example 3
[0131] To examine the electrochemical mechanism of the AlCO.sub.2 battery, the batteries were disassembled in an inert atmosphere at different stages of charge and discharge. Batteries were disassembled for characterization only in an argon glove box with O.sub.2 and H.sub.2O level below 1.0 ppm. Liquid phase samples were prepared for further characterization by rinsing the cathode in acetonitrile and collecting the resulting wash. The primary method used to identify the discharge product is aluminum-27 nuclear magnetic resonance (27A1 NMR). The 100% natural abundance and high NMR activity of the 27Al isotope make 27Al NMR practical for investigating Al-based batteries. Additionally, 27Al NMR has been previously used to identify the ion intercalation mechanism of the graphitic carbon nitride cathode in Al-ion batteries and the chloroaluminate speciation of novel molten salt electrolytes. NMR analysis was performed on a Bruker Nanobay 300 platform. To correct the aluminum signal, a proton scan was performed for each sample. The solvent proton signal (1H acetonitrile, 1.93 ppm) was corrected against the established value, and this correction was transferred to the aluminum spectrum. The .sup.27Al spectrum was collected at about 78.2 MHz using a 30? pulse at about 3 us and a recycle delay of about 1 s. 32,000 data points were collected across 64 scans with a sweep width of 500 ppm.
[0132] It should be appreciated that other characterization methods were performed to study the reaction products. However, the ionic liquid electrolyte was observed to react spontaneously in air, which was confirmed by energy-dispersive spectroscopy. Additionally, attempts to remove the electrolyte from the cathode resulted in removal of the discharge product as well, which was confirmed via SEM microcopy of a discharged cathode before and after washing. In view of the foregoing, 27Al NMR was determined to be the ideal method to evaluate the reaction products, as no contact with air is required.
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[0135] Thermogravimetric analysis (TGA) was implemented to identify the discharge product as well, which further supported the results obtained from NMR. TGA analysis was performed on a TGA5500 (TA Instruments). Samples were run under nitrogen with a flow rate of about 25 ml/min and a temperature ramp rate of about 5? C./min. Samples were scaled in 20 ml scintillation vials with parafilm before being transferred from the glove box to the TGA. The samples were loaded into ceramic crucibles placed on platinum pans. The air exposure time was less than 2 minutes during the processes of transferring the samples from sealed containers to the TGA holders and being placed in a nitrogen atmosphere. The results are show in in
[0136] As shown in
[0137] Batteries with nickel foam insets between the cathode and separator were used to image the discharge product formation and degradation with SEM. The results are illustrated in
[0138] It should be appreciated that the present inventors have demonstrated that the introduction of AlI.sub.3 to the battery clearly enables the discharge of the AlCO.sub.2 battery as a replacement for O.sub.2 in the previous primary AlCO.sub.2/O.sub.2 battery. However, unlike O.sub.2, the AlI.sub.3 also enables the reversibility of AlCO.sub.2 batteries. Without being bound by theory, it is believed that the charge mechanism could possibly follow previously identified schemes using iodine as a homogeneous redox mediator, in which the solvated iodine species (usually identified to be I, in some cases 12) is oxidized to form the reactive species 13 (See
[0139] It should be appreciated that the inventors have developed and demonstrated a rechargeable AlCO.sub.2 battery enabled by a homogeneous redox mediator, AlI.sub.3, capable of storing energy and concentrating carbon. While the conventional primary AlCO.sub.2/O.sub.2 battery is projected to result in a net reduction of CO.sub.2 emissions through carbon capture, a secondary configuration demonstrated herein presents a more powerful tool to reduce CO.sub.2 emissions due to its capability of reversible carbon concentration during normal operation before the end-of-life carbon capture.
Example 4
[0140] Electrochemical cells were fabricated similar to the procedure discussed in Example 1, however, the electrolyte was prepared by combining AlCl.sub.3 and urea in a molar ratio of about 1.3:1. The electrochemical cells were evaluated with and without AlI.sub.3. Cyclic voltammetry scans of the electrolyte with AlI.sub.3 display an earlier increase in stripping/plating current. Potentiostatic electrochemical impedance scans of the electrolyte with AlI.sub.3 display significantly reduced anodic and cathodic interfacial resistance. The results are illustrated in
Example 5
[0141] Electrochemical cells were fabricated similar to the procedure discussed in Example 1, however, the electrolyte was prepared by combining AlCl.sub.3 and urea in a molar ratio of about 1.3:1. The electrochemical cells were evaluated with and without AlI.sub.3. Cyclic voltammetry scans of the electrolyte with AlI.sub.3 display an earlier increase in stripping/plating current. Potentiostatic electrochemical impedance scans of the electrolyte with AlI.sub.3 display significantly reduced anodic and cathodic interfacial resistance. The results are illustrated in
[0142] It should be appreciated, based on the results illustrated in
[0143] The present inventors have surprisingly and unexpectedly discovered that utilizing an electrolyte comprising a deep eutectic mixture of urea or acetamide and aluminum chloride, with an electrolyte additive, such as aluminum iodide, resulted in a significant and unexpected capability in efficiently stripping/plating aluminum metal.
[0144] The present disclosure has been described with reference to exemplary implementations. Although a limited number of implementations have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these implementations without departing from the principles and spirit of the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.